Cornelius Duraflex 150-8 Valve Operator's Manual

Ice/beverage dispenser

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Operator's Manual
ICE/BEVERAGE DISPENSER
Model: Duraflex 150-8 Valve
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620914602
Revision Date: February 2, 2006
June, 1999
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
©
IMI CORNELIUS INC; 1999–2006
IMI CORNELIUS INC
www.cornelius.com
PRINTED IN U.S.A

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Summary of Contents for Cornelius Duraflex 150-8 Valve

  • Page 1 IMI CORNELIUS INC www.cornelius.com Operator’s Manual ICE/BEVERAGE DISPENSER Model: Duraflex 150-8 Valve IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979;...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page MAINTENANCE ............DAILY (OR AS REQUIRED) .
  • Page 3: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).
  • Page 4: Beverage System (If Applicable)

    Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray. Clean all exterior surfaces with soap solution and rinse in clean water. 2. COLD PLATE INSPECTION BEFORE CLEANING Remove splash panel. Remove the plastic cold plate cover to expose the cold plate.
  • Page 5 1. DISPENSING VALVES Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit. 2. PRODUCT TUBING Only trained and qualified persons should perform these cleaning and sanitizing procedures. Sanitize tank systems, Post-Mix and Pre-Mix Remove all the quick disconnects from all the tanks.
  • Page 6 Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen (15) minutes. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.
  • Page 7: Troubleshooting

    TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the...
  • Page 8: Beverage Not Sweet Enough

    Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. Empty syrup tank. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN Unit standing with no ice in hopper – no ice in COLD PLATE). cold plate cabinet. Contact your local syrup or beverage equipment distributor for additional information and troubleshoot- ing of beverage system.
  • Page 9: Parts List

    PARTS LIST 620914602...
  • Page 10 Part # Corrections/Update Document Unit Type/Model # Manual # DF150 8 VALVE 620914602 ICE/BEVERAGE DISPENSER Page Item Old Desc. New Part Desc. Agent Date Notes Part 92171 COKE 01/21/03 Bottle Cap Sign. MEDALLION Assy includes ASS’Y medallion and hardware. Medallion only is 92165 620914601 COCA-COLA...
  • Page 11 DRAIN ASSY LH 31763 AGITATION 629087448 AGITATION 01/21/03 TIMER 120V TIMER KIT 120V 32828 AGITATION 629087451 AGITATION 01/21/03 TIMER 220-240V TIMER KIT 220- 240V...
  • Page 12: Figure 1. Cabinet Section Exploded View

    DETAIL Z. DETAIL Z. FIGURE 1. CABINET SECTION EXPLODED VIEW 620914602...
  • Page 13 CABINET SECTION Item Item Part No. Name Part No. Name 21491 Gate Slide Not Used 22081R Gate Restrictor Not Used Not Used Not Used **29303R Plate, Motor Mounting **51859 Shaft Seal, Agitator Motor 153346 Agitator Ass’y 51891 Gate Gasket 620042728 Agitator Ass’y for Soft Ice 51908 ***Hole Plug (120 Volt Models Only)
  • Page 14 620702201 Brush, Cold Plate Cleaning Item Part No. Name Item Part No. Name **70260 Machine Screw, Phil Rd Hd, 1/4-20 By 1-In. Long 92171 Coke Medallion Assy (Bottle cap sign. 70320 Pop Rivet, 1/8 Dia. (.063-.125-In. Grip Assy includes meallion and hardware.) 92165 Medallion Only Range)
  • Page 15: Electrical Box Assembly

    ELECTRICAL BOX ASSEMBLY FRONT RIGHT SIDE FIGURE 2. ELECTRICAL BOX ASSEMBLY Item Item Part No. Name Part No. Name 620019001 Electrical Box Agitation Timer, 120 Volts 629087448 Units Before 1–23–02 620019101 Reflector Panel 620314803 Units After 1–22–02 Not Used Agitation Timer, 220-240 Volts 629087451 Units Before 1–23–02 30514...
  • Page 16: Solenoid Assembly

    SOLENOID ASSEMBLY FIGURE 3. SOLENOID ASSEMBLY Item Item Part No. Name Part No. Name 28173 Arm, Gate Lift 50705 Tie Cable 50754 Bearing, Gate Arm 70165 Screw, No. 8-32 By 5/8-In. Long 32957 Solenoid, 120 Volts 71007 Spring, Solenoid Arm 33397 Solenoid, 220-240 Volts 51348...
  • Page 17: Drain

    DRAIN TO COLD PLATE DRAIN ELBOW TO COLD PLATE DRAIN ELBOW FIGURE 4. COLD PLATE DRAIN FOR Z STYLE UNITS Item Item Part No. Name Part No. Name 70750 Hose Clamp 51280 Elbow 53170 Drain Tube 53293 Coupler 620914602...
  • Page 18: Warranty

    IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
  • Page 19 IMI CORNELIUS INC. www.cornelius.com...

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