Troubleshooting - Stanley MB656 User Manual

Mounted hydraulic breaker
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This section describes how to find and resolve problems
users may experience. If a situation occurs that is
not covered, call your Stanley Customer Service
representative for assistance.
WARNING
Inspecting the tool or installing parts with the
hydraulic hoses connected can result in severe
personal injury or equipment damage. To prevent
accidental startup, disconnect the hydraulic power
before beginning any inspection or installation task.
PROBLEM
Breaker will not fire.
Breaker runs slowly.
Breaker runs erratically.
Breaker runs but at reduced
power.
Breaker leaks oil around tool bit
and tool bushing.
Hydraulic system overheats.

TROUBLESHOOTING

If symptoms of poor performance develop, the following
chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the tool, always
check that the hydraulic power source is supplying the
correct hydraulic flow and pressure to the tool as listed in
the table below. Use a flowmeter known to be accurate.
Check the flow with the hydraulic oil temperature at least
80 °F/27 °C.
CAUSE
Low hydraulic oil level.
No flow to breaker.
Main relief set low.
Internal damage.
Damaged quick couplers.
Low hydraulic flow
Excessive heat build up.
Excessive nitrogen pressure.
Internal leakage.
Low or excessive back pressure.
Damaged switch or connection.
Relief set too low.
Internal damage.
Tool binding.
Low accumulator charge.
Excessive back pressure.
Relief set too low.
Lower seals failed.
Main relief set low.
Insufficient cooling capability in
hydraulic circuit.
Line/hose size too small.
Excessive back pressure.
SOLUTION
Fill reservoir.
Have hydraulic circuit tested by
authorized dealer/distributor per
approved procedure.
Have unit serviced by an authorized
dealer/distributor.
Replace.
Have hydraulic circuit tested by an
authorized dealer/distributor per
approved procedure.
Have unit serviced by an authorized
dealer/distributor.
Have carrier serviced by an authorized
dealer/distributor.
Add grease to tool shank. Do not pry
while operating.
Have unit serviced by an authorized
dealer/distributor.
Have unit serviced by an authorized
dealer/distributor.
Have unit serviced by an authorized
dealer/distributor.
MB656 User Manual ◄ 15

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