Bryant 604B Manual

024-060 single-packaged heat pump units
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SINGLE-PACKAGED
HEAT PUMP
UNITS
UNIT 604B
Single-Packaged Products with Energy-Saving Features and
Puron® refrigerant.
• 13 SEER
• Up to 8.0 HSPF
• 11 EER at 95°F OD
• Low Sound Levels
• Variable Speed Blower -Standard
• Factory Installed TXV

FEATURES/BENEFITS

One-piece Heat Pump unit with optional electric heater, low in-
stallation cost, dependable performance and easy maintenance.
EFFICIENT OPERATION
High-efficiency design with SEERs (Seasonal Energy Efficien-
cy Ratio) of 13.0.
Puron® Environmentally Sound Refrigerant is Bryant's
unique refrigerant designed to help protect the environment.
Puron is an HFC refrigerant which does not contain chlorine that
can harm the ozone layer. The most important advantage of
Puron refrigerant is that it has not been banned in future air con-
ditioning systems as the traditional refrigerant R-22 has been.
Puron refrigerant is in service in over 100,000 systems proving
highly reliable, environmentally sound performance.
Perfect Humidity™ Technology featuring Variable Speed
Blower motors provides better comfort and energy efficiency.
You can expect up to 30 times better dehumidification; economi-
cal constant fan for less than $50 a year, which provides improved
indoor air quality and more even temperatures from room to room;
and reduced indoor noise due to lower air velocity. In addition,
you'll realize improved installation flexibility with 3 different airflow
with Puron® (R-410A) Refrigerant
choices for best overall comfort.
EASY INSTALLATION
Factory-assembled package is a compact, fully self-contained,
heat pump unit that is pre-wired, pre-piped, and pre-charged for
minimum installation expense. 604B units are available in a va-
riety of standard capacity ranges with voltage options to meet
residential and light commercial requirements. Units install eas-
ily on a rooftop or at ground-level.
DURABLE, DEPENDABLE COMPONENTS
Compressors are designed for high efficiency. Each compres-
sor is hermetically sealed against contamination to help promote
longer life and dependable operation. Vibration isolation pro-
vides quiet operation. Compressors have internal high-pressure
and overcurrent protection.
Convertible duct configuration Unit is designed for easy use
in either downflow or horizontal applications. Each unit is easily
converted from horizontal to downflow and include horizontal
duct covers.
Direct-drive variable speed blower motor is standard on all
604B models.
Direct-drive, PSC condenser-fan motors are designed to help
reduce energy consumption and provide for cooling operation
down to 55°F outdoor temperature. Motormaster® II low ambient
kit is available as a field-installed accessory.
Corporate thermostats designed to work as a system with
Bryant's small packaged product.
Refrigerant system is designed to provide dependability. Liquid
refrigerant filter driers are used to promote clean, unrestricted
operation. Each unit leaves the factory with a full Puron® refrig-
erant charge. Refrigerant service connections make checking
operating pressures easier.
Indoor and Outdoor coils are computer-designed for optimum
heat transfer and cooling efficiency. The indoor coil is fabricated
from copper tube and aluminum fins and is located inside the
unit for protection against damage. The outdoor coil is internally
mounted on the top tier of the unit. Copper fin coils and pre-coat-
ed fin coils are available from the factory by special order. These
coils are recommended in applications where aluminum fins are
likely to be damaged due to corrosion. They are ideal for sea-
coast applications.
Thermostatic Expansion Valve — A hard shutoff, balance port
TXV maintains a constant superheat at the evaporator exit (cool-
ing cycle) resulting in higher overall system efficiency.
High and Low Pressure Switches give added safety and reli-
ability to the compressor.
Low sound ratings ensure a quiet indoor and outdoor environ-
ment with sound ratings as low as 72 dB.
(See page 3.)
Easy to service cabinets provide easy single-panel accessi-
bility to serviceable components during maintenance and in-
stallation. The basepan with integrated drain pan provides
easy ground level installation with or without a mounting pad.
Model 604B
Sizes 024-060
2 to 5 Nominal Tons
Form No. PDS 604B.24.2

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Summary of Contents for Bryant 604B

  • Page 1: Features/Benefits

    Factory-assembled package is a compact, fully self-contained, heat pump unit that is pre-wired, pre-piped, and pre-charged for minimum installation expense. 604B units are available in a va- riety of standard capacity ranges with voltage options to meet residential and light commercial requirements. Units install eas- ily on a rooftop or at ground-level.
  • Page 2: Table Of Contents

    Convenient handholds are provided to manipulate the unit on TABLE OF CONTENTS the jobsite. A nesting feature ensures a positive basepan to Page roof curb seal when the unit is roof mounted. A convenient 3/4- Features/Benefits ....... . . 1,2 in.
  • Page 3: Model Number Nomenclature

    MODEL NUMBER NOMENCLATURE 604B – – Options Model Number BT – AL evap, vinyl condens 604B – Single CC – AL evap, CU condens Packaged Heat CU – CU evap & condens Pump TP – Base unit with tin plated indoor coil hairpins TV –...
  • Page 4: Physical Data

    PHYSICAL DATA UNIT SIZE 604B NOMINAL CAPACITY (ton) 2-1/2 3-1/2 OPERATING WEIGHT (lb) COMPRESSOR Scroll REFRIGERANT (R-410A) Quantity (lb) 10.8 11.5 14.0 OD-AccuRater® Piston ID-TXV REFRIGERANT METERING DEVICE 0.038 Left 0.042 Left Orifice ID TXV Orifice OD (in.) 2@0.035 2@0.035 2@0.038...
  • Page 5: Options And Accessories

    CPHEATER058A00 15.0 CPHEATER067A00 20.0 LEGEND ODS — Order Distribution System NOTE: Electric heaters are rated at 240v. Refer to Multiplication Factors table for other voltages. MINIMUM AIRFLOW FOR RELIABLE ELECTRIC HEATER OPERATION UNIT-604B AIRFLOW 1025 1250 1285 1710 1800 —5—...
  • Page 6 ECONOMIZER FILTER RACK MANUAL OUTSIDE AIR DAMPER REPLACEMENT PANEL MANUAL OUTSIDE AIR HOOD DAMPER BLADE —6—...
  • Page 7: Base Unit Dimensions

    BASE UNIT DIMENSIONS—604B024-036 CENTER OF GRAVITY UNIT HEIGHT UNIT WEIGHT ELECTRICAL in. [mm] UNIT in. [mm] CHARACTERISTICS “A” 604B024 208/230-1-60 37.02 [940.3] 20.0 [508.0] 19.3 [489.0] 17.6 [447.0] 604B030 208/230-1-60 39.02 [991.1] 20.0 [508.0] 19.3 [489.0] 17.6 [447.0] 604B036 208/230-1-60, 208/230-3-60 41.02 [1041.9] 20.0 [508.0] 14.0 [355.6] 13.0 [33.2]...
  • Page 8 BASE UNIT DIMENSIONS—604B042-060 CENTER OF GRAVITY UNIT HEIGHT UNIT WEIGHT ELECTRICAL in. [mm] UNIT in. [mm] CHARACTERISTICS “A” 604B042 208/230-1-60, 208/230-3-60 42.98 [1091.7] 21 [533.4] 20.5 [520.7] 16.6 [421.6] 604B048 208/230-1-60, 208/230-3/60 44.98 [1142.5] 19.5 [495.3] 17.6 [447.6] 18.0 [457.2] 604B060 208/230-1-60, 208/230-3-60 46.98 [1193.3]...
  • Page 9: Accessory Dimensions

    ACCESSORY DIMENSIONS HVAC unit HVAC unit base base Gasketing inner flange* Screw Gasketing Screw (NOTE A) (NOTE A) inner flange* *Gasketing *Gasketing outer flange outer flange Wood nailer* Wood nailer* Flashing field Flashing field supplied supplied Roofcurb* Roofcurb* Insulation (field Insulation (field supplied) supplied)
  • Page 10: Selection Procedure

    604B CORNER WEIGHTS (IN POUNDS) C00071 CORNER WEIGHTS (SMALL CABINET) CORNER WEIGHTS (LARGE CABINET) Unit Unit Total Weight Total Weight Corner Weight 1 Corner Weight 1 Corner Weight 2 Corner Weight 2 Corner Weight 3 Corner Weight 3 Corner Weight 4...
  • Page 11 PERFORMANCE DATA–STANDARD ECM INDOOR MOTOR COOLING EXTENDED PERFORMANCE TABLE 604B024 COOLING PERFORMANCE TABLE Evaporator Air—CFM/BF Temp (F) 800/0.026 900/0.032 1000/0.04 Outdoor Air Entering Evaporator Air — Ewb (F) Condenser 24.0 24.5 26.5 29.1 24.6 25.1 27.1 29.8 25.1 25.5 27.4 30.4 21.9 21.3...
  • Page 12 PERFORMANCE DATA (CONT)–STANDARD ECM INDOOR MOTOR COOLING EXTENDED PERFORMANCE TABLE 604B030 COOLING PERFORMANCE TABLE Evaporator Air—CFM/BF Temp (F) 875/0.06 1000/0.07 1125/0.08 Outdoor Air Entering Evaporator Air — Ewb (F) Condenser 27.9 28.6 30.7 33.6 28.8 29.4 31.6 34.5 29.3 30.0 32.2 35.2 24.1...
  • Page 13 PERFORMANCE DATA (CONT)–STANDARD ECM INDOOR MOTOR COOLING EXTENDED PERFORMANCE TABLE 604B036 COOLING PERFORMANCE TABLE Evaporator Air—CFM/BF Temp (F) 1100/0.06 1225/0.07 1400/0.08 Outdoor Air Entering Evaporator Air — Ewb (F) Condenser 36.2 36.8 39.7 43.8 36.9 37.4 40.3 44.4 37.9 38.1 41.0 45.1 33.2...
  • Page 14 PERFORMANCE DATA (CONT)–STANDARD ECM INDOOR MOTOR COOLING EXTENDED PERFORMANCE TABLE 604B042 COOLING PERFORMANCE TABLE Evaporator Air—CFM/BF Temp (F) 1100/0.06 1225/0.07 1400/0.08 Outdoor Air Entering Evaporator Air — Ewb (F) Condenser 39.6 40.4 43.4 47.6 40.5 41.2 44.2 48.4 41.5 42.1 45.1 49.4 33.5...
  • Page 15 PERFORMANCE DATA (CONT)–STANDARD ECM INDOOR MOTOR COOLING EXTENDED PERFORMANCE TABLE 604B048 COOLING PERFORMANCE TABLE Evaporator Air—CFM/BF Temp (F) 1260/0.06 1400/0.06 1600/0.08 Outdoor Air Entering Evaporator Air — Ewb (F) Condenser 45.0 45.8 49.6 54.7 46.7 47.3 51.2 56.3 48.1 48.7 52.5 57.8 39.3...
  • Page 16 PERFORMANCE DATA (CONT)–STANDARD ECM INDOOR MOTOR COOLING EXTENDED PERFORMANCE TABLE 604B060 COOLING PERFORMANCE TABLE Evaporator Air—CFM/BF Temp (F) 1500/0.004 1750/0.007 2000/0.01 Outdoor Air Entering Evaporator Air — Ewb (F) Condenser 57.2 58.2 62.4 68.1 58.8 59.7 64.0 69.8 60.0 60.8 64.9 70.8 49.4...
  • Page 17: Performance Data

    PERFORMANCE DATA (CONT) ECONOMIZER 1-IN. FILTER PRESSURE DROP (in. wg) UNIT604B PRESSURE DROP 024-036 0.20 042-060 0.25 MULTIPLICATION FACTORS HEATER kw VOLTAGE MULTIPLICATION RATING DISTRIBUTION V/3/60 FACTOR 1.00 Example: 15.0 kW (at 240v) heater on 208v = 15.0 (.75 mult factor) = 11.25 capacity at 208v LEGEND NOTES:...
  • Page 18 604B ECM DRY COIL AIRFLOW–SMALL CABINET CFM ADJUST LO PIN NOM PIN HI PIN PIN SELECT UNIT SIZE EXTERNAL STATIC 0.0–0.39 0.4–0.69 0.7–1.0 0.0–0.39 0.4–0.69 0.7–1.0 0.0–0.39 0.4–0.69 0.7–1.0 PRESSURE RANGE COOLING† — COOLING — DEHUMIDIFY HEAT PUMP — COMFORT COOLING†...
  • Page 19 FILTER PRESSURE DROP (In. wg) UNIT SIZE FILTER SIZE 604B 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 024, 030 20 X 20 X 1 0.05 0.07 0.08 0.10 0.12 0.13 0.14 0.15 —...
  • Page 20: Typical Piping And Wiring

    TYPICAL PIPING AND WIRING ROOF-MOUNTING CURB ROOF RETURN-AIR FLEXIBLE DUCT SUPPLY-AIR FLEXIBLE DUCT CEILING CONCENTRIC DIFFUSER BOX (FIELD-SUPPLIED) C00023 INDOOR THERMOSTAT RETURN FROM TOP COVER POWER SOURCE DISCONNECT PER NEC* *NEC - NATIONAL ELECTRICAL CODE C00063 —20—...
  • Page 21: Application Data

    APPLICATION DATA Condensate trap — A 2-in. condensate trap must be field electrical knock-out. Leave on duct covers to seal the supplied. horizontal discharge openings in the unit. Units installed in horizontal discharge orientation do not require duct covers. 1” MIN. Maximum cooling airflow —...
  • Page 22: Electrical Data

    ELECTRICAL DATA VOLTAGE ODFM IDFM COMPRESSOR ELECTRIC HEAT SINGLE POINT POWER SUPPLY UNIT 604B RANGE V-PH-HZ SIZE Nominal kW* UNIT MCA MAX FUSE OR CKT BKR MOCP 22.1/22.1 30/30 — 3.8/5.0 18.1/20.8 44.6/48.1 60/60 — 208/230–1–60 13.5 61.0 5.4/7.2 26/30 54.6/59.6...
  • Page 23 EXAMPLE: Supply voltage is 230-3-60. AB = 228 v LEGEND BC = 231 v AC = 227 v Full Load Amps Locked Rotor Amps 228 + 231 + 227 Average Voltage = -- Minimum Circuit Amps MOCP -- Maximum Overcurrent Protection Rated Load Amps = 229 NO TES:...
  • Page 24: Typical Wiring Schematics

    TYPICAL WIRING SCHEMATIC — 230-1-60 SHOWN —24—...
  • Page 25: Typical Wiring Schematics

    TYPICAL WIRING SCHEMATIC — 208/230-3-60 SHOWN —25—...
  • Page 26: Controls

    CONTROLS SEQUENCE OF OPERATION contacts open, deenergizing contactor and relay; motors and heaters deenergize. The IFM is controlled by the Easy Select™ When power is supplied to unit, the transformer (TRAN) is board. energized. Defrost — Defrost board (DB) is a time and temperature control, On units with crankcase heater, heater is also energized.
  • Page 27: Guide Specifications

    2. Fan wheel shall be made from steel, and shall be dou- SIZE RANGE: 2 TO 5 TONS, NOMINAL COOLING ble-inlet type with forward curved blades with corrosion BRYANT MODEL NUMBER: 604B resistant finish. Fan wheel shall be dynamically bal- PART 1—GENERAL anced.
  • Page 28 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE UNIT MUST BE INSTALLED IN ACCORDANCE WITH INSTALLATION INSTRUCTIONS Cancels: PDS 604B.24.1 Form PDS 604B.24.2 © 2004 Bryant Heating & Cooling Systems, 7310 W. Morris St., Indpls., IN 46231 PRINTED IN U.S.A. Catalog No. 5260-401 2-04 —28—...

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