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Installation and Operating Manual
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow instructions
may result in property damage, bodily injury, or even death.
If your heater is not properly installed, a house fire may result. For everyone's safety, follow all Installation and Operating
Directions. Never use makeshift compromises during the installation of this appliance.
Contact your local building or fire officials about restrictions and installation inspection requirements in your area.
These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes.
The French version of this manual is available for download at www.usstove.com
La version française est disponible pour téléchargement à partir du site US Stove: www.usstove.com
United States Stove Company • 227 Industrial Park Road, South Pittsburg, TN 37380 • Phone #: (800) 750-2723
Model 5660 (I)
SAFETY NOTICE
Save These Instructions.
This unit is not intended to be used as a primary source of heat.
Tested &
Listed by
OMNI- Test Laboratories, Inc.
Report #:
215-S-32-4 and 215-S-33-4
Portland
Oregon USA
Part No.: 851901F
1
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Table of Contents
Troubleshooting
Related Manuals for United States Stove Company 5660
Summary of Contents for United States Stove Company 5660
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Page 1: Safety Notice
La version française est disponible pour téléchargement à partir du site US Stove: www.usstove.com Save These Instructions. This unit is not intended to be used as a primary source of heat. United States Stove Company • 227 Industrial Park Road, South Pittsburg, TN 37380 • Phone #: (800) 750-2723 Part No.: 851901F... -
Page 2: Table Of Contents
TABLE OF CONTENTS Topic Page(s) Introduction ..............................3 Safety Information ............................4 Specifications ............................... 6 Dimensions ..............................6-7 Operating Instructions ..........................8-9 Thermostat Installation ..........................10 Clearances to Combustibles ........................11 Installing Your Room Heater ........................12-19 Mobile Home Installations ..........................20 Insert Pellet Stove Installation ........................21-24 Vent Termination Locations ........................25 Maintenance ............................26-29 Troubleshooting .............................30-31... -
Page 3: Introduction
Introduction The entire family of United States Stove Company thanks you for purchasing your new pellet burning room heater. At U.S. Stove, we build all of our products with a hands-on approach to detail and quality. Our old world team of Craftsmen take great pride in their superior workmanship to ensure you have years of trouble free use of your pellet heater. -
Page 4: Safety Information
SAFETY INFORMATION Be sure to read the entire owner’s manual prior to installing and operating this Pellet heater. Failure to follow these instructions could result in fire, property damage, bodily injury or even death. This stove’s exhaust system works with negative combustion chamber pressure and a slight positive chimney pressure. It is extremely important to ensure that the exhaust system is sealed and airtight. - Page 5 SAFETY INFORMATION - continued Keep foreign objects out of the hopper. Contact your local building officials to obtain a permit and information on any installation restrictions or inspection require- ments in your area. Be sure to notify your insurance company of your new U.S. Stove Pellet Burning Room Heater. Allow the Pellet Stove Room Heater to cool before performing any maintenance.
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Page 6: Specifications
SPECIFICATIONS Heating Specifications: Burn Rate: *43,900 btu’s per hour or 5.1 lbs. of fuel per hour Hopper Capacity: 55 lbs. *Dependent upon quality and heating value of pellet fuel. DIMENSIONS Figure 1 30.50 in [774.6 mm] 24.25 in 26.19 in [615.9 mm] [665.2 mm] 6.00 in... - Page 7 DIMENSIONS - continued The minimum installation dimensions, of the insert opening, are: 32” (813mm) wide x 22-3/4” (578mm) high x 12-1/4” (311mm) deep. Figure 2...
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Page 8: Clearances To Combustibles
CLEARANCES TO COMBUSTIBLES INSTALL ALL VENTS AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER! When your Pellet Stove Room Heater is being installed on a combustible floor it is mandatory that a 1/2” (13mm) thick non- combustible hearth pad be installed under the heater. The non-combustible hearth pad must extend at least 6” beyond the fuel loading and ash removal openings and at least the depth of the heater plus 6 inches (152mm) out in front of the heater. -
Page 9: Installing Your Room Heater
INSTALLING YOUR ROOM HEATER You have already made the important decision of choosing your U.S. Stove Pellet Burning Room Heater; now your next step is to determine where to install your new pellet stove heater. To get the most efficient use of re-circulated heat, you should consider a room that is centrally located within your home. - Page 10 INSTALLING YOUR ROOM HEATER - continued HORIZONTAL EXHAUST VENT INSTALLATION Figure 8 Listed Horizontal Cap Exhaust Vent Combustion Air Intake with approved cap Wall Thimble Mfg. by Pellet Vent Mfg. 6” (152mm) Clearance to Combustibles Floor Protector 6” (152mm) Clearance Front Figure 9 6”...
- Page 11 INSTALLING YOUR ROOM HEATER - continued FREESTANDING INTERIOR VERTICAL INSTALLATION 1. Locate your Pellet Stove Room Heater in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. 2.
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Page 12: Installing Your Room Heater
INSTALLING YOUR ROOM HEATER - continued FREESTANDING EXTERIOR VERTICAL INSTALLATION 1. Locate your Pellet Stove Room Heater in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. 2. -
Page 13: Installing Your Room Heater
INSTALLING YOUR ROOM HEATER - continued SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk... - Page 14 INSTALLING YOUR ROOM HEATER- continued SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk UP AND OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT...
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Page 15: Mobile Home Installation
MOBILE HOME INSTALLATION Mobile home installation should be done in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. Canadian installations require that the heater must be connected to a 3 or 4 inch, factory-built chimney conforming to CAN/ULC-S629. -
Page 16: Insert Pellet Stove Installation
INSERT PELLET STOVE INSTALLATION U.S. Stove Pellet Burning Room Heaters are also available as an insert into existing masonry of factory-built fire- places. Do not alter the existing fireplace in any way either by removing bricks and mortar which could weaken the structural integrity of the fireplace. -
Page 17: Insert Pellet Stove Installation
INSERT PELLET STOVE INSTALLATION - continued Step 3: Shroud Top: Facing the back of the unit take the top shroud side piece and fasten, as shown, with 4 screws provided. Screw Here Screw Here Screw Here Screw Here Step 4: Control Board: Take the control board and insert it from the back of the right shroud side (facing front of unit). - Page 18 INSERT PELLET STOVE INSTALLATION - continued Minimum Clearance to Combustibles and Floor Protection MANTEL TOP TRIM 10” 5” SIDE TRIM 10.5” 16” 6” 6” FLOOR PROTECTOR Figure 20 A: Side wall: 16” to side of appliance B: Top Trim: 5” above top of appliance C: Side trim: 10.5”...
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Page 19: Installation Into A Masonry Fireplace
Installation into a Masonry Fireplace: Exhaust Cap Air Inlet 1. Your chimney must be inspected by a certified chim- ney sweep or installer to determine its structural condition. Steel Plate or Flashing 2. Measure amount of venting required to top chimney plus 14”... -
Page 20: Vent Termination Locations
VENT TERMINATION LOCATIONS Figure 22... -
Page 21: Control Panel
CONTROL PANEL PANEL CONTROLS The blowers and automatic fuel supply are controlled from a panel on the top of the appliance. The control panel functions are a follows. ON/OFF SWITCH (“POWER” BUTTON) • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter will stay on for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached. - Page 22 OPERATION U DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS STOVE. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHILE IT IS IN USE. U DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA, OR ENGINE OIL.
- Page 23 OPERATION DAMPER CONTROL The damper control lever is located on the back of the stove on the lower left side. The dampener adjusts the combustion air. This control is necessary due to the varied burn characteristics of individual installations, different pellet brands and pellet feed rates.
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Page 24: Maintenance
MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED MAY RESULT IN POOR PERFORMANCE AND HAZARDOUS SITUATIONS. CLEAN THE HEATER FREQUENTLY AS ACCUMULATION OF SOOT, CREOSOTE OR FLYASH MAY OCCUR. NEVER CLEAN THE UNIT WHEN HOT. Burn Pot: Note: Let the unit cool to room temperature before inspecting the burn pot. Inspect the burn pot regularly to check that the holes have not become plugged. - Page 25 MAINTENANCE - continued Ash Removal - Freestanding Unit: Remove the ashes periodically to avoid unnecessary ash build up. Ash removal is as follows: 1. Let fire burn out and allow unit cool to room temperature. 2. Clean the heat exchanger tubes (see Heat Exchanger Cleaning section) – Make sure Pellet Stove is at room temperature before touching .
- Page 26 MAINTENANCE - continued Cleaning Heat Exchanger Tubes – Your Pellet Stove Room Heater is designed with a built in heat exchanger tube cleaner. This should be used every 2 or 3 days to remove ash build up on the heat exchanger tubes, which can reduce heat transfer. The handle, for the heat exchanger tube cleaner, is located in front of the vent tubes on front side of heater.
- Page 27 MAINTENANCE - continued Chimney/Vent System Cleaning: 1. Soot/Creosote Formation – When wood products are burned slowly, they produce tar and other organic vapors which combine with expelled moisture to form soot. The soot vapors condense in the relatively cool chimney flue, as a result, soot/creosote residue accumulates on the chimney lining.
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Page 28: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;... - Page 29 TROUBLE SHOOTING GUIDE continued... Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. 1. Airflow switch hose or stove attachment pipes for hose If air flows freely, the hose and tube are fine. If air will not are blocked.
- Page 30 TROUBLE SHOOTING GUIDE continued... Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) 1. The hopper is out of pellets Refill the hopper. If on the low setting, you may need to close the dampener 2. The air dampener is too far open for a low feed setting all the way.
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Page 31: Troubleshooting
TROUBLE SHOOTING GUIDE continued... 4. The hopper is out of Pellets. Refill the hopper. When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires leading from the hopper safety switch to the control 5. - Page 32 TROUBLE SHOOTING GUIDE continued... SMOKE SMELL COMING BACK INTO THE HOME Possible Causes: Possible Remedies: (Unplug stove first when possible) There is a leak in the vent pipe system. Inspect all vent pipe connections. Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher.
- Page 33 TROUBLE SHOOTING GUIDE continued... HIGH LIMIT SWITCH KEEPS TRIPPING Possible Causes: Possible Remedies: (Unplug stove first when possible) The convection blower is overheating and tripping the internal Clean any dust off of the windings and fan blades. If oiling the blower temperature shutoff.
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Page 34: Wiring Diagram
WIRING DIAGRAM... -
Page 35: Replacement Parts
REPLACEMENT PARTS Contact your authorized U.S. Stove Pellet Burning Room Heater dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance, safety hazards, and will void your Warranty. Key Parts No. Description Qty. - Page 36 NOTES...
- Page 37 NOTES...
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Page 38: How To Order Repair Parts
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 5660 4. THE SERIAL NUMBER:____________________ United States Stove Company 227 Industrial Park Road P.O. Box 151... - Page 39 WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit________________________________ Serial #___________________________ Fuel Type: qWood qOther _________________________ qCoal qPellet qGas Place of Purchase (Retailer)______________________________________________________ City____________________________________________ State_______ Zip_________________ If internet purchase, please list website address___________________________________ Date of Purchase _______________________________________________________________ Reason for Purchase: qAlternative Heat...
- Page 40 Ê É Fold Here Fold Here Fold Here PLACE STAMP HERE United States Stove Company P.O. Box 151 South Pittsburg, TN 37380...