Pfaff 1181 Instruction Manual
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Also See for 1181:
- Adjustment manual (54 pages) ,
- Instruction manual (52 pages) ,
- Supplement to the instruction manual (32 pages)
Related Manuals for Pfaff 1181
Summary of Contents for Pfaff 1181
- Page 1 1181 1183 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 6 500 122 296-12-19 201/002 Betriebsanleitung engl. 01.12...
- Page 2 As an alternative to the internet download the adjustment manual can also be ordered in book form under part no. 296-12-19 202/002. The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source.
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Page 3: Table Of Contents
Specialist personnel ....................... 7 Danger warnings ........................8 Proper use..........................9 Specifi cations ........................10 PFAFF 1181, PFAFF 1183 ..................... 10 Versions and subclasses ...................... 11 Disposal of Machine ......................12 Transportation, packing and storage ................13 Transportation to customer‘s premises ................13 Transportation inside the customer‘s premises .............. - Page 4 Table top cutout ......................... 35 Block diagram ........................36 Block diagram PFAFF 1180 with control unit P40 ED ............36 Block diagram PFAFF 1180 with control unit P40 PD2 ............37 Block diagram PFAFF 1180 with control unit MD-4-95-220-CE ........... 38...
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Page 5: Safety
Safety Safety Directives The machine has been constructed in accordance with the requirements listed in the EC Declaration of Conformity and the Declaration of Incorporation. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 6: Safety Symbols
● It is the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated. ● It is the obligation of the user to ensure that only authorized persons operate and work on the machine. Further information can be obtained from your PFAFF agent. -
Page 7: Operating And Specialist Personnel
Safety Operating and specialist personnel Operating personnel .05.01 Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area. The operating personnel is required to observe the following points and must: ●... -
Page 8: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machi- ne, so that easy access is possible at all times. Never put your hands or fi ngers in the sewing area during sewing! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or fl... -
Page 9: Proper Use
Proper use Proper use The PFAFF 1181 is an single-needle ultra-high-speed seamer with compound feed The PFAFF 1183 is an single-needle ultra-high-speed seamer with drop feed These machines are used in the industry for sewing lockstitch seams. Any and all uses of this machine which have not been approved of by the... -
Page 10: Specifi Cations
Height (above table): ..................approx. 300 mm Max. stitch length: Version A: ........................3,0 mm Version B: ........................4.5 mm Version CN: ........................6.0 mm Max. speed PFAFF 1181/ 1183 Version A and B: .......................5500 spm ◆ Subclass -731/01: .....................4500 spm ◆ Subclass -8/44: ......................3000 spm ◆... -
Page 11: Versions And Subclasses
Specifi cations Versions and subclasses Version A: ...................for sewing light materials Version B: ..................for sewing medium materials Version CN: ............... for sewing medium-heavy materials Work aids: Subclass -731/01 ....................edge trimmer Subclass -900/24 ....................thread trimmer Subclass -909/14 ....................Thread trapper Subclass -910/06 .................... -
Page 12: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 13: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. -
Page 14: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 15: Controls
Controls Controls On/off switch ● The power supply to the machine is swit- ched on or off by turning switch 1. The illustrated on/off switch is fi tted to machines with Eco- or PicoDrive motors. If other motors are used, a different switch may be fi... -
Page 16: Pedal
Controls Pedal ● With the on/off switch on = Machine stop +1 = Sew - 1 = Raise presser foot (for machines with -910/06) - 2 = Trim thread (for machines with -900/24) Fig. 7 - 03 Lever for lifting the presser foot ●... -
Page 17: Feed Regulator Disk / Reverse Feed Lever
Controls Feed regulator disk / Reverse feed lever ● The stitch length can be set by simulta- neously applying pressure to disk 1 and turning it to the desired setting. ● For reverse sewing press lever 2. Fig. 7 - 05 Knee lever ●... -
Page 18: Edge Trimmer -731/01
Controls Edge trimmer -731/01 Do not touch the running mo- tor! Danger of injury! ● By pressing or raising key 1, the edge trimmer is switched on or off. Fig. 7 - 07 Control panel The description can be found in the separate instruction manual for the motor. -
Page 19: Installation And Commissioning
Installation and commissioning Installation and commissioning The machine must only be mounted and commissioned by qualifi ed personnel! All relevant safety regulations are to be observed! If the machine is delivered without a table, it must be ensured that the frame and the table top which you intend to use can hold the weight of the machine and the motor. -
Page 20: Adjusting The V-Belt Tension
● Loosen nuts 1. ● Tighten the V-belt with belt take-up hanger 2. ● Tighten nuts 1. IA PFAFF motor is shown in Fig. 8-02. If another motor is used, carry out this step accor- ding to the instructions in the motor instruction manual. -
Page 21: Mounting The Lower V-Belt Guard
Installation and commissioning Mounting the lower V-belt guard .01.04 This step is eliminated for integrated sewing motors. ● Align belt-guard 1 in such a way that both the motor pulley and the V-belt run freely. ● Tighten screws 2. A PFAFFmotor is shown in Fig. -
Page 22: Connecting The Plug-In Connections And Earth Cables
Installation and commissioning Connecting the plug-in connections and earth cables Fig. 8 - 06 ● Connect all plug connections as described in the operations manual of the drive ● The following ground cables must be attached in order to discharge static electricity. ●... -
Page 23: Commissioning The Machine
Installation and commissioning Commissioning the machine ● Check the machine, especially the electri- cal leads, for any damage. ● Remove pin 1 of the oil reservoir 2 (Fig. 8 - 07). The pin serves only to protect the machine from damage during transport and must not be used when sewing. -
Page 24: Basic Position Of The Machine Drive Unit
Installation and commissioning Basic position of the machine drive unit On machines with EcoDrive and control unit P40 ED .05.01 ● Switch on the machine. ● Press the TE/speed key twice to select the input mode. ● Select parameter "798" by pressing the corresponding +/- key, and select service level C, see Chapter Selecting the user level in the instruction manual for the control panel. -
Page 25: On Machines With Control Unit Md-4-95-220-Ce
● Call up parameter 236. ● Confi rm entry. ● Set value from the machine typ (0 = PFAFF 1183, 1 = PFAFF 1181). ● Confi rm entry and switch off machine. ● Press and hold button and switch on machine. -
Page 26: Start Inhibitor
Installation and commissioning Start inhibitor Mounting the start inhibitor .06.01 ● Set the machine into the table top. ● After loosening screws 2, set switch 1 so that it is activated when the sewing head is in an upright position. ●... -
Page 27: Preparation
Preparation Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel. Before all preparation work, the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On/Off switch! Inserting the needle Switch off the machine! -
Page 28: Winding The Bobbin Thread, Adjusting The Thread Tension
Preparation Winding the bobbin thread, adjusting the thread tension Fig. 9 - 02 ● Place an empty bobbin 1 onto bobbin shaft 2. ● Thread the bobbin in accordance with Fig. 9-02 and wind it anti-clockwise around bobbin 1 a few times. ●... -
Page 29: Removing / Inserting The Bobbin Case
Preparation Removing / Inserting the bobbin case Switch off the machine! Danger of injury due to uninten- tional starting of the machine! Removing the bobbin case: ● Tilt back the machine. ● Raise latch 1 and remove bobbin case 2. Inserting the bobbin case: ●... -
Page 30: Threading The Needle Thread / Adjusting The Needle Thread Tension
Preparation Threading the needle thread / Adjusting the needle thread tension Fig. 9 - 05 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread the machine as shown in Fig. 9-05. ● On machines with subclass -909/14 also guide the thread through thread trapper 2. ●... -
Page 31: Care And Maintenance
Care and maintenance Care and maintenance Servicing and maintenance intervals Clean ..............daily, more often if in continuous operation Check oil level ......................monthly Oil the trimmer -731/01 ......once a week, more often if in continuous operation These maintenance intervals are calculated for the average running time of a single shift operation. -
Page 32: Topping Up The Oil Tank
/s at 40°C Fig. 10- 02 and a density of 0.865 g/cm 15°C. We recommend PFAFF sewing machine oil, part no. 280-1-120 144. Oiling the edge trimmer -731/01 ● Once a week pour oil on oil sponge 1 through hole 2. -
Page 33: Parameter Settings
Care and maintenance Parameter settings Parameter settings are described in the separate operations manual for the drive, and may only be changed by qualifi ed technicians! Parameter list for control unit P40 ED and P40 PD2 .05.01 Speed for start backtackl B, C 300 - 2000 1200... -
Page 34: Parameter List For Control Unit Md-4-95-220-Ce
0 - 255 Switch on angle for thread trapper 0 - 359° 20° Switch off angle for thread trapper 0 - 359° 90° Machine version 0 - 20 0 = 1183; 1 = 1181 Further parameters see manual of the respective drive... -
Page 35: Table Top Cutout
Table top cutout Table top cutout... -
Page 36: Block Diagram
Block diagram Stromlaufpläne Block diagram Block diagram PFAFF 1180 with control unit P40 ED 1180 BDF S3 -910 Stopp -900 -911 Drive incremental transducer Speedcontrolunit software download Control unit P40 ED = Light barrier = Thread trapper power switch = Thread tension release... -
Page 37: Block Diagram Pfaff 1180 With Control Unit P40 Pd2
Block diagram Block diagram PFAFF 1180 with control unit P40 PD2 1180 BDF - PICO TOP -910 Stopp -900 -911 Drive incremental transducer Speedcontrolunit software- download Control unit P40 PD2 power switch = Light barrier = Thread trapper = Thread tension release... -
Page 38: Block Diagram Pfaff 1180 With Control Unit Md-4-95-220-Ce
Block diagram Block diagram PFAFF 1180 with control unit MD-4-95-220-CE 1180 C - 200 A B C D -910 B B B A C C Stopp -900 -911 Drive incremental transducer Speedcontrolunit Control unit MD-4-95-220-CE = Thread trapper = Thread tension release... -
Page 39: Wearing Parts
91-264 154-25 (2x) 91-701 179-15 (2x) 11-330 958-15 System 134 11-108 174-25 11-330 085-15 System 134 - 35 (-731/..) PFAFF 1181; 1183 A + B PFAFF 1181; 1183 C 91-262 250-91 91-264 383-91 91-262 376-91 99-137 190-05 (3x) 99-137 187-15 (2x) - Page 40 Wearing parts PFAFF 1181-G; 1183-G 91-265 262-91 91-265 270-91 11-174 912-15 (2x) 91-174 507-05 91-140 945-05 91-175 785-05 91-265 227-05 (3x) 91-265 227-05 (3x) 91-174 703-91 91-174 956-45 91-174 955-91 91-175 690-05 91-019 929-05 91-000 250-15 91-000 390-05 91-002 134-05 91-174 480-05 Subclass -731/..
- Page 41 Wearing parts 99-137 151-45 91-171 049-05 91-171 042-05 95-774 464-25 91-700 996-15...
- Page 42 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Telefon: +49 - 6301 3205 - 0 Telefax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...