Pentair CD-15G Installation And User Manual

Intellizone commercial ozone generator

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INTELLIZONE
COMMERCIAL OZONE GENERATOR
Models CD-15G, CD-25G - All Models
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
INTELLIZONE
TM
COMMERCIAL OZONE SYSTEM
ADVANCED SANITATION SOLUTIONS
SAVE THESE INSTRUCTIONS
INSTALLATION AND
USER'S G
UIDE

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Table of Contents

Troubleshooting

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Summary of Contents for Pentair CD-15G

  • Page 1 INTELLIZONE ™ COMMERCIAL OZONE GENERATOR Models CD-15G, CD-25G - All Models INTELLIZONE COMMERCIAL OZONE SYSTEM ADVANCED SANITATION SOLUTIONS INSTALLATION AND USER'S G UIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 General Information SECTION 4 Maintenance & Service Description ..............1 System Electro-Mechanical Overview ......3 Specifications ..............1 PM Schedule ..............7 Troubleshooting ............. 7 Contact Information ............7 SECTION 2 Installation Location ................1 SECTION 5 Replacement Parts & Order Info Mounting .................1 Electrical .................2 Ordering Information............
  • Page 3: Section 1 General Information Description

    ™ Commercial Ozone Gererator (Models The ozone generator is designed for either floor or wall CD-15G and CD-25G (521659, 521660, 521761 and mounting in a clean, protected area, either indoors or 521762) described in this manual is designed to provide outdoors.
  • Page 4: Electrical

    Electrical Plumbing Refer to the units specification label and local Ozone gas is introduced to the circulation line using electrical codes for information on proper electrical a venturi in-line injector. Suction developed by the connection. venturi injector allows the generator to operate safely under vacuum.
  • Page 5: Section 3 Operation

    Cooling Water 1. The system will not start-up if the door is not Cooling Water Flow: .1 Gpm (.4 Lpm) secured. A door interlock switch is incorporated Colling water Pressure: 15–40 psi (103–275 kPa) into the system enclosure. Cooling Water Temp.: 5–90˚F (10–32˚C) 2.
  • Page 6 External Devices that Control System cell temperature is over 110F - resulting from Power loss of cooling water flow. (Refer to APPENDIX "B", TROUBLESHOOTING GUIDE.) The devices turn power to the ozone generator 5. Water Backflow Detected: Red light indicates on or off.
  • Page 7 Figure 5a: Component Locations (ALL MODELS EXCEPT 521761 and 521762) Relay Panel Remove jumper if ORP controller or dissolved ozone monitor is used. Connect dry contact leads from controller/monitor or leave open if 5 pin external interface connector is used. Remove jumper and connect dry contact leads if external device is used.
  • Page 8 DOOR SWITCH HOUR METER RELAY PANEL COMPRESSOR AIR COMPRESSOR AIR FILTER ON/OFF SWITCH FANS 5 PIN EXTERNAL INTERFACE CONNECTOR HIGH VOLTAGE POWER SUPPLIES OPTIONAL VARIABLE OUTPUT SWITCH OXYGEN CONCENTRATOR RECEPTACLE INDICATOR IEC 60320 C-14 LIGHTS VACUUM REGULATOR & SOLENOID VALVE CIRCUIT BREAKERS (2) FLOW METER...
  • Page 9: Pm Schedule

    Preventative Maintenance Schedule Troubleshooting Regular maintenance should be performed to avoid See APPENDIX A TROUBLESHOOTING. damage to the system, more costly repairs and to keep the warranty active. For instance, the NOTE: Knowledge of electrical applications is compressor should be rebuilt every 8,750 hours required for trouble shooting.
  • Page 10: Warranty

    FOR CD-15G & 25G SERIES OZONE GENERATORS The following information can help resolve problems that might arise in operation of the CD-15G & 25G Series ozone generators. It contains three main sections that when used together provide a basic overview of the ozone generator layout, troubleshooting table for common problems, and electrical, pneumatic, and hydraulic order diagrams.
  • Page 11 Replace unit oxygen concentrator d. Unit ozone cell has reached Replace ozone cell service life or failed e. Unit ozone power supply has failed Replace power supply 2 of 4 TSG CD-15G & 25G 4-1529-01_Rev.A INTELLIZONE™ COMMERCIAL OZONE GENERATOR Installation and User's Guide...
  • Page 12 3 of 4 TSG CD-15G & 25G 4-1529-01_Rev.A INTELLIZONE™ COMMERCIAL OZONE GENERATOR Installation and User's Guide...
  • Page 13 4 of 4 TSG CD-15G & 25G 4-1529-01_Rev.A INTELLIZONE™ COMMERCIAL OZONE GENERATOR Installation and User's Guide...
  • Page 14: Warranty

    Pentair is not, however, responsible under this warranty for any cost of shipping or transportation of the equipment or parts thereof to or from Pentair’s Technical Service Department. Also, Pentair is not liable for any loss of time, inconvenience, incidental expenses such...
  • Page 15: Appendix B (Safety)

    APPENDIX - SAFETY OZONE Material Safety Data Sheet SECTION I: MATERIAL IDENTIFICATION IDENTITY: OZONE (Gaseous) ISSUED: February, 1992 FORMULA: O REVISED: April 3, 2012 Description (origin/uses): Occurs in atmosphere from UV light action on oxygen at high altitude. Commercially obtained by passing air between electrodes carrying a high voltage alternating current.
  • Page 16 SECTION VI: HEALTH HAZARD DATA Carcinogenicity: Ozone is not listed as a carcinogen by the NTP, IARC, or OSHA. Primary Entry: Inhalation Target Organs: Respiratory system, eyes, blood. Summary of Risks: There is no true threshold limit and so no exposure (regardless of how small) is theoretically without effect from ozone’s strong oxidative ability.
  • Page 17 Page 1 of 3 Material Safety Data Sheet NFPA 704 Designation Hazard Rating This MSDS complies with OSHA’s Hazardous Communication Standard 29 CFR 1910.1200 and OSHA form 174. 4 = Extreme DEL Ozone 3 = High 3580 Sueldo Street 2 = Moderate San Luis Obispo, CA 93401 1 = Slight 0 = Insignificant...
  • Page 18 Page 2 of 3 Material Safety Data Sheet Cont. Product Name AQUEOUS OZONE SOLUTION IV HEALTH HAZARD DATA Threshold Limit Value NOT DETERMINED Route of Exposure Inhalation Ingestion Skin Not Hazardous Eye Contact Hazard Exposure may cause mild eye irritation, but is not expected. Ingestion Hazard Not Hazardous Inhalation is not likely to be a primary route of exposure but could become irritating if...
  • Page 19 Page 3 of 3 Material Safety Data Sheet Cont. Product Name AQUEOUS OZONE SOLUTION VII SPILL OR LEAK PROCEDURES Steps To Be Taken If Material Is Released NONE Or Spilled Waste Disposal DISPOSE OF THE SAME AS POTABLE RINSE WATER Method VIII SPECIAL PROTECTIVE INFORMATION Respiratory Protection...
  • Page 20 Notes INTELLIZONE™ COMMERCIAL OZONE GENERATOR Installation and User's Guide...
  • Page 21 Notes INTELLIZONE™ COMMERCIAL OZONE GENERATOR Installation and User's Guide...
  • Page 22 Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.

This manual is also suitable for:

Cd-25g

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