Dodge dakota 2002 Service Manual page 1561

9 - 312 ENGINE 5.9L DIESEL
ROCKER ARM / ADJUSTER ASSY (Continued)
Fig. 42 Inspecting Push Rod for Flatness
Crossheads
Inspect the crossheads for cracks and/or excessive
wear on rocker lever and valve tip mating surfaces
(Fig. 43).
Fig. 43 Inspecting Crosshead for Cracks
INSTALLATION
(1) If previously removed, install the push rods in
their original location. Verify that they are seated
in the tappets.
(2) Lubricate the valve tips and install the cross-
heads in their original locations.
(3) Lubricate the crossheads and push rod sockets
and install the rocker arms and pedestals in their
original locations. Tighten bolts to 36 N·m (27 ft. lbs.)
torque.
(4) Verify valve lash adjustment (Refer to 9 -
ENGINE/CYLINDER
VALVES & SEATS - STANDARD PROCEDURE).
(5) Install cylinder head cover and reusable gasket
(Refer to 9 - ENGINE/CYLINDER HEAD/CYLIN-
DER HEAD COVER(S) - INSTALLATION).
(6) Connect battery negative cables.
HEAD/INTAKE/EXHAUST
ENGINE BLOCK
STANDARD PROCEDURE
STANDARD PROCEDURE - CYLINDER BLOCK
REFACING
(1) The combustion deck can be refaced twice. The
first reface should be 0.25 mm (0.0098 inch). If addi-
tional refacing is required, an additional 0.25 mm
(0.0098 inch) can be removed. Total allowed refacing
is 0.50 mm (0.0197 inch) - (Fig. 44).
Fig. 44 Refacing Dimensions of the Cylinder Block
CYLINDER BLOCK REFACING DIMENSIONS
DIMENSION A
1st Reface
2nd Reface
Dim (A) Total
323.00 mm ± 0.10
Dim. B (STD.)
322.75 mm ± 0.10
1st Reface
322.50 mm ± 0.10
2nd Reface
(2) The upper right corner of the rear face of the
block must be stamped with a X when the block is
refaced to 0.25 mm (0.0098 inch). A second X must be
stamped beside the first when the block is refaced to
0.50 mm (0.0197 inch) - (Fig. 45).
0.25mm (0.0098 in.)
0.25mm (0.0098 in.)
0.50 mm (0.0197 in.)
DIMENSION B
(12.7165 in. ±
mm 0.0039 in.)
(12.7067 in. ±
mm 0.0039 in.)
(12.6968 in. ±
mm 0.0039 in.)
DR