Bryant 340MAV J Series Service And Maintenance Procedures Manual
Bryant 340MAV J Series Service And Maintenance Procedures Manual

Bryant 340MAV J Series Service And Maintenance Procedures Manual

4–way multipoise fixed-capacity direct-vent condensing gas furnace

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NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
WARNING: ELECTRICAL SHOCK, FIRE,
OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death, or property
damage.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
- Before servicing, disconnect all electrical power to
furnace.
- When servicing controls, label all wires prior to discon-
necting. Reconnect wires correctly.
- Verify proper operation after servicing.
WARNING: ELECTRICAL SHOCK, FIRE OR
EXPLOSION HAZARD
Failure to follow this warning could result in possible
damage to this equipment, serious personal injury, or
death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User's
Manual.
service and
maintenance procedures
4-WAY MULTIPOISE
FIXED-CAPACITY DIRECT-VENT
CONDENSING GAS FURNACE
A93040
-1-
Cancels: SP05-61
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow this warning could cause corrosion of
heat exchanger, fire, personal injury, or death.
Never store anything on, near, or in contact with the
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops,
vacuum cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline,
kerosene, cigarette lighter fluid, dry cleaning fluids, or
other volatile fluids.
3. Paint thinners and other painting compounds, paper
bags, or other paper products.
SAFETY CONSIDERATIONS .....................................................1
GENERAL......................................................................................2
CARE AND MAINTENANCE.....................................................3
Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance...................................4
Cleaning Burners ......................................................................4
Cleaning Heat Exchangers........................................................5
Primary Heat Exchanger ........................................................5
Secondary Heat Exchanger ....................................................6
Servicing Hot Surface Igniter...................................................8
Electrical Controls and Wiring.................................................8
Winterizing................................................................................9
WIRING DIAGRAM.....................................................................9
TROUBLESHOOTING ...............................................................10
Status Codes............................................................................10
Component Test ......................................................................11
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified
service agency personnel should install, repair, or service
340MAV
Series J
SP05-66
8-04
.

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Summary of Contents for Bryant 340MAV J Series

  • Page 1: Table Of Contents

    service and 340MAV maintenance procedures Series J 4–WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDENSING GAS FURNACE Cancels: SP05-61 SP05-66 8-04 WARNING: FIRE OR EXPLOSION HAZARD Failure to follow this warning could cause corrosion of heat exchanger, fire, personal injury, or death. Never store anything on, near, or in contact with the furnace, such as: 1.
  • Page 2: General

    EFFICIENCY RATING CERTIFIED ISO 9001:2000 CERTIFIED REGISTERED AIRFLOW UPFLOW A98187 Fig. 1—Multipoise Furnace in Upflow Orientation HORIZONTAL HORIZONTAL LEFT RIGHT DOWNFLOW heating equipment. Untrained personnel can perform basic AIRFLOW AIRFLOW maintenance functions described in User’s Information Manual such as cleaning and replacing air filters. All other operations must be performed by trained and qualified service agency personnel.
  • Page 3: Care And Maintenance

    WASHABLE FILTER FILTER RETAINER WASHABLE FILTER FILTER FILTER RETAINER A93045 SUPPORT Fig. 4—Filter Installed for Side Inlet A93046 Fig. 3—Bottom Filter Arrangement 5. Use this procedure for installed and uninstalled (un- CAUTION: CUT HAZARD grounded) furnaces. Failure to follow this caution may result in personal 6.
  • Page 4: Blower Motor And Wheel Maintenance

    II. BLOWER MOTOR AND WHEEL MAINTENANCE 10. Reinstall blower assembly in furnace. To ensure long life, economy, and high efficiency, clean accumu- 11. Reinstall control box, transformer, and door switch assem- lated dirt and grease from blower wheel and motor annually. bly on blower shelf.
  • Page 5: Cleaning Heat Exchangers

    3. Remove burner box cover. WARNING: FIRE, EXPLOSION, UNIT DAMAGE 4. Using backup wrench, disconnect gas supply pipe from HAZARD furnace gas control valve. Failure to follow this warning could result in property damage, personal injury, or death. → CAUTION: ELECTRICAL SHOCK AND UNIT Gas valve switch MUST be facing forward or tilted DAMAGE HAZARD upward.
  • Page 6: Secondary Heat Exchanger

    10. Remove screws attaching burner box to cell panel. (See Fig. 14. Reconnect pressure switch tubes to gas valve and intake housing. Refer to tube routing label on main furnace door for proper tube location. Be sure tubes are not kinked. (See NOTE: Burner box cover, manifold, gas valve, and burner Fig.
  • Page 7 TUBE ROUTING Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below. Tube location when used in UPFLOW application Condensate Trap on LEFT Condensate Trap; Factory Installed Side Optional in Blower Shelf BURNER ENCLOSURE (Blower access panel removed) BURNER ENCLOSURE...
  • Page 8: Servicing Hot Surface Igniter

    15. Check for gas leaks. → CAUTION: BURN HAZARD Failure to follow this caution may result in minor 16. Replace main furnace door. personal injury. VI. SERVICING HOT SURFACE IGNITER Allow igniter to cool before removal. Normal operating The igniter does NOT require annual inspection. Check igniter temperatures exceed 2000°F.
  • Page 9: Checking Heat Tape Operation (If Applicable)

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V FIELD- J-BOX SUPPLIED NOTE 1 DISCONNECT CONDENSING...
  • Page 10: Troubleshooting

    TWINNING AND/OR COMPONENT TEST BLOWER OFF-DELAY TERMINAL J2 JUMPER BLOWER OFF-DELAY HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX.) 24-V THERMOSTAT TERMINALS TRANSFORMER 24-VAC CONNECTIONS TEST/TWIN 0.5 AMP@24VAC 3-AMP FUSE FUSE 3-AMP SEC-2 SEC-1 LED OPERATION & EAC-2 DIAGNOSTIC LIGHT PL1-LOW VOLTAGE MAIN HARNESS CONNECTOR 115-VAC(L2)NEUTRAL CONNECTIONS...
  • Page 11: Component Test

    A99118 Fig. 14—Inducer Housing Drain Cap A99119 Fig. 15—Funnel in Drain and Antifreeze Running Through Trap To retrieve previous codes, remove 1 of the red main limit wires 2. Disconnect the thermostat R lead from furnace control for 1 to 4 sec until the LED light goes out, then reconnect it. (Do board.
  • Page 12 PRINTED CIRCIUT BOARD PRINTED CIRCIUT BOARD —12—...
  • Page 13 SERVICE If status code recall is needed, briefly remove then reconnect one main limit wire to display stored status code. On RED LED boards do not remove power or blower door before initiat- ing status code recall. After one status code recall is completed component test will occur. LED CODE STATUS CONTINUOUS OFF - Check for 115VAC at L1 &...
  • Page 14 —14—...
  • Page 15 —15—...
  • Page 16 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-644-5544 [ ] Packaged Service Training [ ] Classroom Service Training A94328 © 2004 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —16— Printed in U.S.A. sp0566...

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