Bryant 4-WAY MULTIPOISE FIXED-CAPACITY CONDENSING GAS FURNACE 345MAV Service And Maintenance Procedures Manual
Bryant 4-WAY MULTIPOISE FIXED-CAPACITY CONDENSING GAS FURNACE 345MAV Service And Maintenance Procedures Manual

Bryant 4-WAY MULTIPOISE FIXED-CAPACITY CONDENSING GAS FURNACE 345MAV Service And Maintenance Procedures Manual

4-way multipoise fixed-capacity condensing gas furnace
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NOTE: Read the entire instruction manual before performing any
service or maintenance.
Index
SAFETY CONSIDERATIONS..................................................1-2
GENERAL......................................................................................2
CARE AND MAINTENANCE................................................2-10
Cleaning and/or Replacing Air Filter ...................................2-3
Blower Motor and Wheel Maintenance................................3-4
Cleaning Burners ......................................................................4
Cleaning Heat Exchangers ....................................................4-5
Primary Heat Exchangers ................................................4-5
Secondary Heat Exchangers................................................5
Servicing Hot Surface Ignitor ..................................................7
Electrical Controls and Wiring.................................................7
Troubleshooting .....................................................................7-9
Winterizing..............................................................................10
WIRING DIAGRAM...................................................................11
SERVICE LABEL .......................................................................12
TROUBLESHOOTING GUIDE ............................................13-14

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1996/ANSI Z223.1-1996 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the CAN/CGA-B149.1- and
.2-M95 National Standard of Canada, Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work
gloves. Have a fire extinguisher available during start-up and
adjustment procedures and service calls.
service and
maintenance procedures
4-WAY MULTIPOISE
FIXED-CAPACITY
CONDENSING GAS FURNACE
A93040
Page
-1-
Cancels: SP05-36
®
ama
A PP R O VED
R
As an ENERGY STAR®
Partner, BRYANT has deter-
mined that this product meets
the ENERGY STAR® guide-
A98187
lines for energy efficiency.
REGISTERED QUALITY SYSTEM
Fig. 1-Multipoise Furnace in Upflow Orientation
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
WARNING: The ability to properly perform mainte-
nance on this equipment requires certain expertise, me-
chanical skills, tools, and equipment. If you do not
possess these, do not attempt to perform any maintenance
on this equipment other than those procedures recom-
mended in the User's Manual. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN POSSIBLE
DAMAGE TO THIS EQUIPMENT, SERIOUS PER-
SONAL INJURY, OR DEATH.
345MAV
Series B
SP05-42
5-99
.

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Table of Contents
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Summary of Contents for Bryant 4-WAY MULTIPOISE FIXED-CAPACITY CONDENSING GAS FURNACE 345MAV

  • Page 1: Table Of Contents

    Cancels: SP05-36 ® A93040 A PP R O VED Page As an ENERGY STAR® Partner, BRYANT has deter- mined that this product meets the ENERGY STAR® guide- lines for energy efficiency. REGISTERED QUALITY SYSTEM Fig. 1—Multipoise Furnace in Upflow Orientation Recognize safety information.
  • Page 2: Electrostatic Discharge (Esd) Precautions

    Therefore, since this furnace can be installed in any of the 4 positions shown in Fig. 2, you must revise your orientation to component location accordingly.
  • Page 3: Blower Motor And Wheel Maintenance

    SUPPORT Fig. 3—Bottom Filter Arrangement 7. Place filter in furnace. 8. Replace blower access panel and main furnace door. 9. Turn on electrical supply to furnace. NOTE: If the filter has cross-mesh binding, the binding must face the blower. If the filter has an air direction arrow, the arrow must point toward the blower.
  • Page 4: Cleaning Burners

    Failure to follow this warning could result in electrical shock, personal injury, or death. 15. If furnace is operating properly, release blower access panel door switch, replace blower access panel, and replace main furnace door.
  • Page 5: Secondary Heat Exchangers

    Dow-Corning RTV 738 sealant to edge of combustion-air intake housing. (See Fig. 7.) Fig. 7—Combustion-Air Intake Housing Gasket 13. Refer to furnace wiring diagram and connect wires to rollout switch, gas valve, ignitor, and flame sensor. 14. Reconnect pressure switch tubes to gas valve and intake housing.
  • Page 6 Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below. Tube location when used in UPFLOW application Condensate Trap; Factory Installed in Blower Shelf (Blower access panel removed) COLLECTOR BOX TUBE...
  • Page 7: Servicing Hot Surface Ignitor

    12. Reconnect pressure tubes to pressure switch. See diagram on main furnace door for proper location of tubes. Be sure tubes are not kinked. (See Fig. 8.) 13. Turn on gas and electrical supplies to furnace.
  • Page 8 WIRE THREE-WIRE HEATING- ONLY AUXILIARY 115-V J-BOX FIELD-SUPPLIED CONTROL DISCONNECT 24-V TERMINAL BLOCK FURNACE TEST/TWIN SEC-1 3-AMP FUSE COOL HEAT 115-VAC (L1) POWER SUPPLY HOT SURFACE IGNITOR CONNECTOR FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING...
  • Page 9: Checking Heat Tape Operation (If Applicable)

    LED status. The unit’s component test is a useful troubleshooting tool since it displays the current status (fault code) of the furnace and func- tionally operates all furnace components except the gas valve. The component test and methods to initiate it are described below.
  • Page 10: Winterizing

    X. WINTERIZING CAUTION: Freezing condensate left in the furnace will damage the equipment. If the furnace will be off for an extended period of time in a structure where the temperature will drop to 32°F or below, winterize as follows: 1.
  • Page 11: Wiring Diagram

    INSTRUCTIONS FOR DETAILS ON OPTIMUM SPEED SELECTION. 4. USE ONLY COPPER WIRE BETWEEN THE DISCONNECT SWITCH AND THE FURNACE JUNCTION BOX (JB). 5. THIS WIRE MUST BE CONNECTED TO FURNACE SHEETMETAL FOR CONTROL TO PROVE FLAME. 6. FACTORY CONNECTED WHEN LGPS NOT USED.
  • Page 12: Service Label

    - Defective Hot Surface Ignitor - Manual valve shut-off. - Low inlet gas pressure. - Green wire MUST be connected to furnace sheet metal. - Inadequate flame carryover or rough ignition. COMPONENT TEST To initiate the component test sequence,shut OFF the room thermostat or disconnect the "R"...
  • Page 13: Troubleshooting Guide

    —13—...
  • Page 14 —14—...
  • Page 15 —15—...
  • Page 16 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training © 1999 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 SERVICE TRAINING • Maintenance • Operating Sequence [ ] Classroom Service Training —16—...

Table of Contents