Honda SPORTRAX 250X 2009 Owner's Manual
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Honda SPORTRAX 250X 2009 Owner's Manual

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０８／０８／０７ １９：５７：０９ ３１ＨＮ６６８０ ０００１ 
This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured on the front cover may not match your vehicle.
Honda Motor Co., Ltd. 2008

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Summary of Contents for Honda SPORTRAX 250X 2009

  • Page 1 ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 2 ０８／０８／０７ １９：５７：１３ ３１ＨＮ６６８０ ０００２  2009 Honda TRX250X SPORTRAX 250X OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 3 ０８／０８／０７ １９：５７：２０ ３１ＨＮ６６８０ ０００３  Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied − customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 4 Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.

  • Page 5: A Few Words About Safety

    ０８／０８／０７ １９：５７：３０ ３１ＨＮ６６８０ ０００５  A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 6 ０８／０８／０７ １９：５７：３５ ３１ＨＮ６６８０ ０００６  A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
  • Page 7 ０８／０８／０７ １９：５７：４３ ３１ＨＮ６６８０ ０００７  Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety related labels on your ATV.
  • Page 8 Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.
  • Page 9 ０８／０８／０７ １９：５７：５７ ３１ＨＮ６６８０ ０００９ ...

  • Page 10: Atv Safety

    ０８／０８／０７ １９：５８：０１ ３１ＨＮ６６８０ ００１０  ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ..............

  • Page 11: Important Safety Information

    ０８／０８／０７ １９：５８：０８ ３１ＨＮ６６８０ ００１１  Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 12 ０８／０８／０７ １９：５８：１５ ３１ＨＮ６６８０ ００１２  Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.

  • Page 13: Atv Safety

    So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 14: Safety Labels

    Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
  • Page 15 ０８／０８／０７ １９：５８：３４ ３１ＨＮ６６８０ ００１５  Safety Labels ATV Safety...
  • Page 16 ０８／０８／０７ １９：５８：４０ ３１ＨＮ６６８０ ００１６  Safety Labels ATV Safety...
  • Page 17 ０８／０８／０７ １９：５８：４９ ３１ＨＮ６６８０ ００１７  Safety Labels (For Canada) ATV Safety...
  • Page 18 ０８／０８／０７ １９：５８：５４ ３１ＨＮ６６８０ ００１８  Indicators & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

  • Page 19: Table Of Contents

    ０８／０８／０７ １９：５８：５７ ３１ＨＮ６６８０ ００１９  Indicators & Controls Controls & Features ................15 Fuel Valve ..................15 Choke Knob ..................16 Ignition Switch ................. . 17 Start Button ..................18 Engine Stop Switch ................18 Headlight Switch ................19 Headlight Dimmer Switch ..............
  • Page 20 ０８／０８／０７ １９：５９：０２ ３１ＨＮ６６８０ ００２０  Operation Component Locations parking brake lock lever parking brake pin headlight switch ignition switch choke knob reverse assist lever headlight dimmer front brake lever switch start button engine stop switch throttle lever clutch lever/parking brake lever Indicators & Controls...

  • Page 21: Indicators & Controls

    ０８／０８／０７ １９：５９：０６ ３１ＨＮ６６８０ ００２１  Operation Component Locations rear brake pedal Indicators & Controls...
  • Page 22 ０８／０８／０７ １９：５９：１０ ３１ＨＮ６６８０ ００２２  Operation Component Locations flag pole bracket seat lock lever fuel valve shift lever Indicators & Controls...
  • Page 23 The neutral indicator will light when the transmission is in neutral and the ignition switch is ON ( If one of these indicators does not come on when it should, have your Honda dealer check for burned-out bulbs or other problems. CENTER OF HANDLEBAR (1) reverse indicator (2) neutral indicator Indicators &...

  • Page 24: Controls & Features

    ０８／０８／０７ １９：５９：２５ ３１ＨＮ６６８０ ００２４  Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve ( ) is located on the left side under the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.

  • Page 25: Choke Knob

    ０８／０８／０７ １９：５９：３１ ３１ＨＮ６６８０ ００２５  Controls & Features Choke Knob LEFT HANDLEBAR (1) choke knob (A) fully ON (B) halfway position (C) fully OFF The choke knob ( ) may be used when starting the engine. See page Indicators & Controls...

  • Page 26: Ignition Switch

    ０８／０８／０７ １９：５９：４０ ３１ＨＮ６６８０ ００２６  Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on.

  • Page 27: Start Button

    ０８／０８／０７ １９：５９：４８ ３１ＨＮ６６８０ ００２７  Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will operate even if the engine stop switch is in the OFF ( ) position when the start button is pushed.

  • Page 28: Headlight Switch

    ０８／０８／０７ １９：５９：５４ ３１ＨＮ６６８０ ００２８  Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high...

  • Page 29: Throttle Lever

    ０８／０８／０７ ２０：００：０１ ３１ＨＮ６６８０ ００２９  Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever.

  • Page 30: Reverse Assist Lever

    ０８／０８／０７ ２０：００：０８ ３１ＨＮ６６８０ ００３０  Controls & Features Reverse Assist Lever The reverse assist lever ( ), located on the right side of the fuel tank, is used to shift into reverse. To operate, pull in the clutch lever/parking brake lever ( ) with your ATV stopped. Leaving your left hand on the clutch lever/parking brake lever, remove your right hand from throttle and turn the reverse assist lever.

  • Page 31: Front Brake Lever

    ０８／０８／０７ ２０：００：１３ ３１ＨＮ６６８０ ００３１  Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Pedal The rear brake pedal is used to slow or stop your ATV. To operate, depress the pedal.

  • Page 32: Parking Brake

    ０８／０８／０７ ２０：００：２０ ３１ＨＮ６６８０ ００３２  Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (3) clutch lever/ (2) parking brake pin parking brake lever (A) to lock The lock lever ( ) and parking brake pin ( ) on the clutch lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, push down and hold the parking brake pin, squeeze the clutch lever/parking brake lever and then lock it with the lock lever.

  • Page 33: Flag Pole Bracket

    Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 34: Before Riding

    ０８／０８／０７ ２０：００：３０ ３１ＨＮ６６８０ ００３４  Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 35: Are You Ready To Ride

    ０８／０８／０７ ２０：００：３９ ３１ＨＮ６６８０ ００３５  Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
  • Page 36 ０８／０８／０７ ２０：００：４６ ３１ＨＮ６６８０ ００３６  Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...

  • Page 37: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 38: Age Recommendation

    ０８／０８／０７ ２０：００：５９ ３１ＨＮ６６８０ ００３８  Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 39: No Alcohol Or Drugs

    ０８／０８／０７ ２０：０１：０４ ３１ＨＮ６６８０ ００３９  Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs − even if prescribed by a physician can be dangerous while operating an −...

  • Page 40: Is Your Atv Ready To Ride

    If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
  • Page 41 ０８／０８／０７ ２０：０１：２３ ３１ＨＮ６６８０ ００４１  Is Your ATV Ready to Ride? Tires Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page Nuts & Bolts Check the wheels to see that the axle nuts are tightened.
  • Page 42 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...

  • Page 43: Load Limits & Guidelines

    ０８／０８／０７ ２０：０１：４１ ３１ＨＮ６６８０ ００４３  Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger or cargo. A passenger or cargo could interfere with your ability to move around to maintain your balance and control of the ATV.

  • Page 44: Load Limits

    ０８／０８／０７ ２０：０１：４７ ３１ＨＮ６６８０ ００４４  Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 45: Loading Guidelines

    ０８／０８／０７ ２０：０１：５７ ３１ＨＮ６６８０ ００４５  Load Limits & Guidelines Loading Guidelines As discussed on page , we recommend that you do not carry any cargo on this ATV. However, if you decide to carry cargo, ride at reduced speeds and follow these common-sense guidelines. Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers.

  • Page 46: Accessories & Modifications

    Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

  • Page 47: Modifications

    ０８／０８／０７ ２０：０２：１０ ３１ＨＮ６６８０ ００４７  Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...

  • Page 48: Basic Operation & Riding

    ０８／０８／０７ ２０：０２：１５ ３１ＨＮ６６８０ ００４８  Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, how to use the throttle and brakes, and what to do when you’re through riding. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page For information about carburetor adjustment for riding at high altitude, see page...
  • Page 49 ０８／０８／０７ ２０：０２：１９ ３１ＨＮ６６８０ ００４９  Basic Operation & Riding Braking ....................56 Riding Your ATV ................. 58 Making Turns ..................58 Skidding or Sliding ................60 Riding Up Hills ................. 61 Riding Down Hills ................65 Crossing or Turning on Hills or Slopes ..........

  • Page 50: Safe Riding Precautions

    ０８／０８／０７ ２０：０２：２５ ３１ＨＮ６６８０ ００５０  Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 51: Keep Hands And Feet On Controls

    ０８／０８／０７ ２０：０２：３２ ３１ＨＮ６６８０ ００５１  Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 52: Control Speed

    ０８／０８／０７ ２０：０２：３７ ３１ＨＮ６６８０ ００５２  Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. Operating this ATV at excessive speeds increases your chances of losing control of the ATV, which can result in an accident.

  • Page 53: Use Care On Unfamiliar Or Rough Terrain

    ０８／０８／０７ ２０：０２：４２ ３１ＨＮ６６８０ ００５３  Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...

  • Page 54: Do Not Perform Stunts

    ０８／０８／０７ ２０：０２：４７ ３１ＨＮ６６８０ ００５４  Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident,...

  • Page 55: Starting & Stopping The Engine

    ０８／０８／０７ ２０：０２：５８ ３１ＨＮ６６８０ ００５５  Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 56: Starting Procedure

    ０８／０８／０７ ２０：０３：０７ ３１ＨＮ６６８０ ００５６  Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for ‘‘High Air Temperature.’’ The starter motor will operate only when the transmission is in neutral. − − Normal Air Temperature 10° 35°C (50° 95°F) CENTER OF HANDLEBAR (A) fully ON (1) choke knob...
  • Page 57 ０８／０８／０７ ２０：０３：１５ ３１ＨＮ６６８０ ００５７  Starting & Stopping the Engine Immediately after the engine starts, push the choke knob down to the halfway position ( ). Warm up the engine by opening and closing the throttle slightly. After the engine has warmed up, push the choke knob down all the way to fully OFF ( ).
  • Page 58 ０８／０８／０７ ２０：０３：２１ ３１ＨＮ６６８０ ００５８  Starting & Stopping the Engine Low Air Temperature 10°C (50°F) or below Follow steps − under ‘‘Normal Air Temperature.’’ Warm up the engine by opening and closing the throttle slightly. When the engine begins to run slightly rough, push the choke knob down to the halfway position ( ).

  • Page 59: Flooded Engine

    ０８／０８／０７ ２０：０３：３４ ３１ＨＮ６６８０ ００５９  Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Move the engine stop switch to OFF ( Push the choke knob down all the way to fully OFF. Open the throttle fully.

  • Page 60: Shifting Gears

    ０８／０８／０７ ２０：０３：４３ ３１ＨＮ６６８０ ００６０  Shifting Gears UPSHIFTING SEQUENCE To reverse: use reverse assist lever DOWNSHIFTING SEQUENCE Your ATV has five forward gears (1, 2, 3, 4 and 5). To shift the transmission, pull in the clutch lever/parking brake lever, then operate the shift lever as follows. The shift lever is located near the left footpeg.
  • Page 61 ０８／０８／０７ ２０：０３：５３ ３１ＨＮ６６８０ ００６１  Shifting Gears Release the rear brake pedal, gradually release the clutch lever/ parking brake lever, and increase engine speed by gradually opening the throttle. When the speed increases, close the throttle, pull in the clutch lever/ parking brake lever, shift to 2nd gear by raising the shift lever, and gradually release the clutch lever/parking brake lever while gradually opening the throttle.

  • Page 62: Riding In Reverse

    ０８／０８／０７ ２０：０４：０３ ３１ＨＮ６６８０ ００６２  Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 63 ０８／０８／０７ ２０：０４：１２ ３１ＨＮ６６８０ ００６３  Riding in Reverse While turning the reverse assist lever, depress the shift lever to reach the reverse gear (below neutral). Make sure that the reverse indicator ( ) comes on. Remove your right hand from the reverse assist lever. If the shif t lever is moved while the vehicle is moving, the transmission may be damaged.
  • Page 64 ０８／０８／０７ ２０：０４：１６ ３１ＨＮ６６８０ ００６４  Riding in Reverse Applying only the rear brake abruptly when operating in reverse gear could cause the front wheels to lift off the ground and the ATV could overturn backwards. Carefully apply both the front and rear brakes when stopping in reverse gear. Basic Operation &...

  • Page 65: Braking

    ０８／０８／０７ ２０：０４：２３ ３１ＨＮ６６８０ ００６５  Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal. As a general rule, the front braking system provides about 70 percent of total stopping power.
  • Page 66 ０８／０８／０７ ２０：０４：２９ ３１ＨＮ６６８０ ００６６  Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 67: Riding Your Atv

    ０８／０８／０７ ２０：０４：３３ ３１ＨＮ６６８０ ００６７  Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 68 ０８／０８／０７ ２０：０４：３９ ３１ＨＮ６６８０ ００６８  Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.

  • Page 69: Skidding Or Sliding

    ０８／０８／０７ ２０：０４：４４ ３１ＨＮ６６８０ ００６９  Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 70: Riding Up Hills

    ０８／０８／０７ ２０：０４：５０ ３１ＨＮ６６８０ ００７０  Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
  • Page 71 ０８／０８／０７ ２０：０４：５７ ３１ＨＮ６６８０ ００７１  Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 72 ０８／０８／０７ ２０：０５：０６ ３１ＨＮ６６８０ ００７２  Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
  • Page 73 ０８／０８／０７ ２０：０５：１４ ３１ＨＮ６６８０ ００７３  Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 74: Riding Down Hills

    ０８／０８／０７ ２０：０５：２１ ３１ＨＮ６６８０ ００７４  Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 75: Crossing Or Turning On Hills Or Slopes

    ０８／０８／０７ ２０：０５：２７ ３１ＨＮ６６８０ ００７５  Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 76 ０８／０８／０７ ２０：０５：３６ ３１ＨＮ６６８０ ００７６  Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

  • Page 77: Riding Over Obstacles

    ０８／０８／０７ ２０：０５：４１ ３１ＨＮ６６８０ ００７７  Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.

  • Page 78: Riding Through Water

    ０８／０８／０７ ２０：０５：５０ ３１ＨＮ６６８０ ００７８  Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

  • Page 79: Parking

    ０８／０８／０７ ２０：０６：００ ３１ＨＮ６６８０ ００７９  Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If you’re finished riding for the day, turn the fuel valve OFF. If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.

  • Page 80: Servicing Your Honda

    Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards. Bef ore You Service Your Honda The Importance of Maintenance ............
  • Page 81 ０８／０８／０７ ２０：０６：１７ ３１ＨＮ６６８０ ００８１  Servicing Your Honda Service Procedures Fluids & Filters Fuel ...................... . 87 Engine Oil .................... . 90 Gear Case Oil ..................96 Air Cleaner ................... . 98 Engine Throttle ....................103 Carburetor Choke Cable & Knob ............

  • Page 82: The Importance Of Maintenance

    Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.

  • Page 83: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 84: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 85: Maintenance Schedule

    Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
  • Page 86 ) may require more technical information and tools. Consult your Honda dealer. ＊ Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page ＊＊...

  • Page 87: Maintenance Procedures

    CENTRIFUGAL FILTER ENGINE IDLE SPEED Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
  • Page 88 STEERING SYSTEM − Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 89: Maintenance Record

    Miles (km) or Date Performed By: Notes hours 100 (150) or 600 (1,000) or 1,200 (2,000) or 1,800 (3,000) or 2,400 (4,000) or 3,000 (5,000) or 3,600 (6,000) or 4,200 (7,000) or 4,800 (8,000) or Servicing Your Honda...

  • Page 90: Maintenance Component Locations

    ０８／０８／０７ ２０：０７：１８ ３１ＨＮ６６８０ ００９０  Maintenance Component Locations choke knob front brake fluid reservoir clutch lever / parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 91 ０８／０８／０７ ２０：０７：２２ ３１ＨＮ６６８０ ００９１  Maintenance Component Locations air pressure gauge tool kit air cleaner battery fuse air cleaner housing drain tube rear brakelight switch front brake caliper rear brake pedal throttle stop screw (engine idle speed) Servicing Your Honda...
  • Page 92 ０８／０８／０７ ２０：０７：２７ ３１ＨＮ６６８０ ００９２  Maintenance Component Locations engine oil filler cap/ spark plug dipstick owner’s manual spark arrester clutch gear case oil filler cap engine oil drain bolt gear case oil level check bolt Servicing Your Honda...

  • Page 93: Tool Kit

    The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer. The tool kit includes the following items: standard/Phillips screwdriver screwdriver handle...

  • Page 94: Owner's Manual Storage

    ( ) and fastened with the rubber band ( ). Be careful not to flood this area when washing your ATV. SEAT UNDERSIDE (1) owner’s manual (4) plastic document bag (2) seat (5) rubber band (3) spare fuse Servicing Your Honda...

  • Page 95: Seat Removal

    Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs ( ) into the grommets on the frame. Press down on the seat until locks. Servicing Your Honda...

  • Page 96: Fuel

    If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.
  • Page 97 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
  • Page 98 After refueling, reinstall the fuel fill cap, turning it clockwise. Insert the breather tube into the handlebar cover hole. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 99: Engine Oil

    Running the engine with insufficient oil can cause serious damage to the engine and transmission. Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 100 SAE 10W-30 JASO T 903 standard ＊ suggested oil Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil. ＊ Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
  • Page 101 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 102 Do not overfill. Reinstall the oil filler cap/dipstick. Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (1) oil filler cap/dipstick (2) upper level mark (3) lower level mark Servicing Your Honda...
  • Page 103 This procedure requires mechanical skill and professional tools such as a torque wrench, as well as a means for disposing of the drained fluid (page ). If you do not have the skills or the tools, see your Honda dealer. Drain the Engine Oil: With the ATV on the level ground, remove the oil filler cap/dipstick from the left crankcase cover.
  • Page 104 If necessary, add more oil but do not overfill. Reinstall the oil filler cap/dipstick. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 105: Gear Case Oil

    Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
  • Page 106 Remove the oil level check bolt ( ). Make sure the oil level reaches the oil level check hole ( ). Install the oil filler cap and oil level check bolt. REAR (1) oil drain plug (3) oil level check bolt (2) oil filler cap (4) oil level check hole Servicing Your Honda...

  • Page 107: Air Cleaner

    Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
  • Page 108 Uncover the rubber sheet ( ) from the retainer clips ( ). Unlatch the retainer clips. Remove the air cleaner housing cover ( ). UNDER SEAT (1) rubber sheet (3) air cleaner housing cover (2) retainer clips (cont’d) Servicing Your Honda...
  • Page 109 Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
  • Page 110 Install the air cleaner housing cover and latch the retainer clips. Dust Cover UNDER SEAT (1) dust cover (2) air cleaner housing Do not push the dust cover ( ) too far into the air cleaner housing ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 111 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 112: Throttle

    Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
  • Page 113 If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 114: Carburetor Choke Cable & Knob

    (1) choke cable (2) choke knob Check the condition of the choke cable ( ). Check the operation of the choke knob ( ). If the cable is damaged or kinked, have it replaced by your Honda dealer. Servicing Your Honda...

  • Page 115: Clutch System

    Inspection Check freeplay. Freeplay: 3/8 13/16 in (10 20 mm) − − If necessary, adjust to the specified range. Improper freeplay adjustment can cause premature clutch wear. Servicing Your Honda...
  • Page 116 Tighten the upper lock nut and pull on the dust cover. If proper adjustment cannot be obtained or the clutch does not work correctly, the cable or clutch friction discs may be worn. See your Honda dealer. Servicing Your Honda...
  • Page 117 Hold the lower adjusting nut ( ) and loosen the lower lock nut ( ) at the lower end of the cable. Turn the lower adjusting nut to obtain the specified freeplay. Hold the lower adjusting nut and tighten the lower lock nut. Check the adjustment. Servicing Your Honda...
  • Page 118 Check the clutch lever/parking brake lever and clutch cable for loose connections or other damage. If the clutch cable is worn or kinked, have it replaced by your Honda dealer. Other Inspections & Lubrication Check that the clutch lever/parking brake lever assembly is positioned properly and the securing bolts are tight.

  • Page 119: Reverse Lock System

    Check the operation of the reverse assist lever ( ) for smooth without sticking. Check the reverse assist lever and cable ( ) for loose connections or other damage. If the cable is worn or kinked, have it replaced by your Honda dealer. Servicing Your Honda...

  • Page 120: Engine Idle Speed

    ０８／０８／０７ ２０：１１：１２ ３１ＨＮ６６８０ ０１２０  Engine Idle Speed The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere.

  • Page 121: Spark Plug

    Disconnect the spark plug cap ( ). Take care to avoid damaging the spark plug wire when disconnecting the cap. Using a spark plug wrench provided in the tool kit, remove the spark plug. (1) spark plug cap Servicing Your Honda...
  • Page 122 ( ) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.
  • Page 123 An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Servicing Your Honda...

  • Page 124: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your Honda dealer. Servicing Your Honda...

  • Page 125: Spark Arrester

    REAR (1) bolts (3) gasket (2) spark arrester (4) muffler Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ) and the gasket ( ) from the muffler ( ). Servicing Your Honda...
  • Page 126 The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen Install the spark arrester and the gasket in the muffler and tighten the bolts securely. Servicing Your Honda...

  • Page 127: Brakes

    Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
  • Page 128 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
  • Page 129 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
  • Page 130 Check the wear indicator ( ). If the wear indicator aligns with the edge of the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement. Always inspect both pads in both the right and left front brake calipers.
  • Page 131 Measure the distance the rear brake pedal ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 13/16 in (15 20 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 132 ( ). Adjust the freeplay of the rear brake pedal. Push the brake arm ( ), then check the clearance between the brake arm and the brake arm pin. Servicing Your Honda...
  • Page 133 ( ). Replace the brake shoe if the arrow aligns with the reference mark ( ) on the brake panel upon full application of the brake. If replacement is necessary, see your Honda dealer. Servicing Your Honda...
  • Page 134 Make sure the cutout on the adjusting nut is properly seated on the brake arm pin ( ). Push the brake arm ( ) then check the clearance between the brake arm and the brake arm pin. (cont’d) Servicing Your Honda...
  • Page 135 Check the clutch lever/parking brake lever and parking brake cable for loose connections or other damages. If the parking brake cable is worn or kinked, have it replaced by your Honda dealer. Other Inspections & Lubrication Check that the clutch lever/parking brake lever assembly is positioned properly and the securing bolts are tight.
  • Page 136 . Adjustment is done by turning the adjusting nut ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...
  • Page 137 Make sure the engine is OFF and the parking brake is set. Remove the rear brake drain bolt ( ) from the bottom of the rear brake cover. If any water drains, the brake seals must be replaced by your Honda dealer as soon as possible. Servicing Your Honda...

  • Page 138: Tires

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
  • Page 139 Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. The recommended ‘‘cold’’ tire pressures are: FRONT REAR RECOMMENDED 4.4 psi (30.0 kPa) 2.9 psi (20.0 kPa) PRESSURE Servicing Your Honda...
  • Page 140 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. (cont’d) Servicing Your Honda...
  • Page 141 ( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...

  • Page 142: Tire Repair

    If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
  • Page 143 When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...

  • Page 144: Engine Guard & Skid Plates

    The skid plates ( ) protect the frame and rear final gear case. Check the guard and plates for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the skid plates replaced if they are cracked or damaged. If the plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 145: Battery

    If you plan to store your ATV, see Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.
  • Page 146 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. (cont’d) Servicing Your Honda...
  • Page 147 Remove the battery holder ( ) by removing the mount bolts ( ). Disconnect the negative ( ) terminal lead ( ) from the battery ( ) − first, then disconnect the positive ( ) terminal lead ( ). ＋ Remove the battery. Servicing Your Honda...
  • Page 148 Slow charge the battery (see following section) once every 30 days. Installation Reinstall in the reverse order of removal. ＋ Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal. − Make sure all bolts and other fasteners are secure. Servicing Your Honda...
  • Page 149 However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...

  • Page 150: Appearance Care

    ０８／０８／０７ ２０：１５：０３ ３１ＨＮ６６８０ ０１５０  Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to...
  • Page 151 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
  • Page 152 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 153 Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.

  • Page 154: Tips

    ０８／０８／０７ ２０：１５：３５ ３１ＨＮ６６８０ ０１５４  Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................146 What to Take to The Riding Area ..........

  • Page 155: Preparing For A Ride

    ０８／０８／０７ ２０：１５：４４ ３１ＨＮ６６８０ ０１５５  Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 156: What To Take On The Trail

    ０８／０８／０７ ２０：１５：４９ ３１ＨＮ６６８０ ０１５６  Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 157: Transporting Your Honda

    ０８／０８／０７ ２０：１５：５４ ３１ＨＮ６６８０ ０１５７  Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
  • Page 158 ０８／０８／０７ ２０：１６：０４ ３１ＨＮ６６８０ ０１５８  Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.

  • Page 159: Storing Your Honda

    For more information about storage, refer to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer (USA only). We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.

  • Page 160: Preparation For Storage

    ０８／０８／０７ ２０：１６：１６ ３１ＨＮ６６８０ ０１６０  Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil (page Fill the fuel tank. Make sure the fuel fill cap is properly installed.
  • Page 161 ０８／０８／０７ ２０：１６：２６ ３１ＨＮ６６８０ ０１６１  Storing Your Honda To prevent rusting in the cylinders, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. Pour a tablespoon (15 20 cc) of clean engine oil into the cylinder −...

  • Page 162: Removal From Storage

    (page If your ATV has been stored for more than two months − ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.

  • Page 163: You & The Environment

    ０８／０８／０７ ２０：１６：４１ ３１ＨＮ６６８０ ０１６３  You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 164: Taking Care Of The Unexpected

    ０８／０８／０７ ２０：１６：４６ ３１ＨＮ６６８０ ０１６４  Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 165: General Guidelines

    ０８／０８／０７ ２０：１６：５２ ３１ＨＮ６６８０ ０１６５  Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 166 ０８／０８／０７ ２０：１６：５８ ３１ＨＮ６６８０ ０１６６  Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 167: If Your Engine Quits Or Won't Start

    If you can’t − correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
  • Page 168 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO engine stop switch Turn the engine stop switch to RUN.
  • Page 169 Check engine idle adjustment fast, stalls (page ). If the problem persists, see your Honda dealer. poor engine Ask your Honda dealer to modify the performance at carburetion with a high altitude jet. altitudes above Refer to High Altitude Carburetor Adjustment, 3,000 feet.

  • Page 170: If You Have A Flat Tire

    Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
  • Page 171 ０８／０８／０７ ２０：１７：４６ ３１ＨＮ６６８０ ０１７１  If You Have a Flat Tire Riding your ATV with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.
  • Page 172 ０８／０８／０７ ２０：１７：５６ ３１ＨＮ６６８０ ０１７２  If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. − − Loosen but do not remove the wheel nuts ( ). Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
  • Page 173 47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.

  • Page 174: If A Fuse Blows

    ０８／０８／０７ ２０：１８：１０ ３１ＨＮ６６８０ ０１７４  If a Fuse Blows All of the electrical circuits on your ATV have a fuse to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
  • Page 175 ０８／０８／０７ ２０：１８：２０ ３１ＨＮ６６８０ ０１７５  If a Fuse Blows Main Fuse Access UNDER SEAT (2) fuse holder assembly (3) fuse holder To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuse. To access the fuse, remove the seat (page Remove the fuse holder assembly ( ).

  • Page 176: If You Crash

    Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.

  • Page 177: If You Lose Your Key

    If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.

  • Page 178: If The Battery Is Low (Or Dead)

    The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...

  • Page 179: If A Component Fails

    ０８／０８／０７ ２０：１８：３９ ３１ＨＮ６６８０ ０１７９  If a Component Fails The levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 180: Technical Information

    ０８／０８／０７ ２０：１８：４３ ３１ＨＮ６６８０ ０１８０  Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................172 Specifications ..................174 Break-in Guidelines ................178 High Altitude Carburetor Adjustment ..........

  • Page 181: Vehicle Identification

    ０８／０８／０７ ２０：１８：５０ ３１ＨＮ６６８０ ０１８１  Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the crankcase.
  • Page 182 ０８／０８／０７ ２０：１８：５５ ３１ＨＮ６６８０ ０１８２  Vehicle Identification Color Label & Code The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

  • Page 183: Specifications

    API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil Technical Information...
  • Page 184 ０８／０８／０７ ２０：１９：３２ ３１ＨＮ６６８０ ０１８４  Specifications Capacities passenger capacity operator only maximum weight 243 lbs (110 kg) capacity rider, all cargo and accessories Engine Specifications displacement 14.0 cu-in (229 cm ) bore & stroke 2.70 × 2.45 in (68.5 × 62.2 mm) compression ratio 9.2 : 1 spark plug DPR8EA-9 (NGK)
  • Page 185 ０８／０８／０７ ２０：１９：４７ ３１ＨＮ６６８０ ０１８５  Specifications Chassis & Suspension caster 9.0° trail 1.6 in (40 mm) tire size, front AT22 × 7-10 ★★ DUNLOP KT171 tire size, rear AT22 × 10-9 ★ DUNLOP KT175 tire pressure, front 4.4 psi (30.0 kPa) front & rear (cold) rear 2.9 psi (20.0 kPa) Electrical...
  • Page 186 ０８／０８／０７ ２０：１９：５５ ３１ＨＮ６６８０ ０１８６  Specifications Fuse main 15 A Torque Specification engine oil drain bolt 18 lbf·ft (25 N·m , 2.5 kgf·m) rear final gear case oil 9 lbf·ft (12 N·m , 1.2 kgf·m) drain bolt wheel nuts 47 lbf·ft (64 N·m , 6.5 kgf·m) Technical Information...

  • Page 187: Break-In Guidelines

    ０８／０８／０７ ２０：１９：５８ ３１ＨＮ６６８０ ０１８７  Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...

  • Page 188: High Altitude Carburetor Adjustment

    ０８／０８／０７ ２０：２０：０４ ３１ＨＮ６６８０ ０１８８  High Altitude Carburetor Adjustment At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.

  • Page 189: Emission Control Systems

    ０８／０８／０７ ２０：２０：１１ ３１ＨＮ６６８０ ０１８９  Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment Canada (EC) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided.
  • Page 190 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system is composed of appropriate carburetor settings.
  • Page 191 Emission Control Systems Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer. Symptoms: Hard starting or stalling after starting Rough idle...
  • Page 192 ０８／０８／０７ ２０：２０：２９ ３１ＨＮ６６８０ ０１９２  Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
  • Page 193 ０８／０８／０７ ２０：２０：３３ ３１ＨＮ６６８０ ０１９３  Emission Control Systems Fuel Permeation Emission Control System This vehicle complies with the Fuel Permeation Emission Control regulations of the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment Canada (EC). The fuel tank, fuel hoses, and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologies.

  • Page 194: Oxygenated Fuels

    ０８／０８／０７ ２０：２０：４０ ３１ＨＮ６６８０ ０１９４  Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
  • Page 195 ０８／０８／０７ ２０：２０：４４ ３１ＨＮ６６８０ ０１９５  Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

  • Page 196: Consumer Information

    Honda service manual. Authorized Manuals ................188 Warranty Coverage ................191 Warranty Service ................. 192 Contacting Honda ................193 Your Honda Dealer ................194 The Honda Rider’s Club (USA only) ..........195 Consumer Information...

  • Page 197: Authorized Manuals

    Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
  • Page 198 Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. ＊ Publication Item Description Qty.

  • Page 199: Consumer Information

    ０８／０８／０７ ２０：２１：１８ ３１ＨＮ６６８０ ０１９９  NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street address/P. O. BOX Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.

  • Page 200: Warranty Coverage

    There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).

  • Page 201: Warranty Service

    If you have questions about warranty coverage or the nature of the repair, it is best to talk to the Service Manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.

  • Page 202: Contacting Honda

    That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O.

  • Page 203: Your Honda Dealer

    ０８／０８／０７ ２０：２１：４２ ３１ＨＮ６６８０ ０２０３  Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.

  • Page 204: The Honda Rider's Club (Usa Only)

    ０８／０８／０７ ２０：２１：４５ ３１ＨＮ６６８０ ０２０４  The Honda Rider’s Club (USA only) You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com.

  • Page 205: Table Of Contents

    ０８／０８／０７ ２０：２１：５１ ３１ＨＮ６６８０ ０２０５  Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ..............Safety Labels ..................INDICATORS & CONTROLS ............Operation Component Locations ............11 Indicators ....................14 Reverse and Neutral Indicators ............
  • Page 206 ０８／０８／０７ ２０：２１：５５ ３１ＨＮ６６８０ ０２０６  Table of Contents BEFORE RIDING ................25 Are You Ready to Ride ? ..............26 Protective Apparel ................26 Rider Training .................. . 28 Age Recommendation ............... 29 No Passengers .................. . 29 No Alcohol or Drugs ................
  • Page 207 ０８／０８／０７ ２０：２１：５８ ３１ＨＮ６６８０ ０２０７  Table of Contents BASIC OPERATION & RIDING ............ . 39 Safe Riding Precautions ............... . 41 Off-road Use Only ................41 Keep Hands and Feet on Controls ............ . 42 Control Speed ..................43 Use care on Unfamiliar or Rough Terrain ........
  • Page 208 ０８／０８／０７ ２０：２２：０６ ３１ＨＮ６６８０ ０２０８  Table of Contents SERVICING YOUR HONDA ............71 Bef ore You Service Your Honda The Importance of Maintenance ............73 Maintenance Safety ................74 Important Safety Precautions ............75 Maintenance Schedule ................76 Maintenance Record ................
  • Page 209 ................146 What to Take to The Riding Area ........... 146 What to Take on The Trail ............. . 147 Transporting Your Honda ..............148 Storing Your Honda ................150 Preparation for Storage ..............Removal from Storage ..............
  • Page 210 . 191 Warranty Service ................. 192 Contacting Honda ................193 Your Honda Dealer ................194 The Honda Rider’s Club (USA only) ..........195 TABLE OF CONTENTS ..............196 INDEX ....................202 QUICK REFERENCE Table of Contents...

  • Page 211: Index

    ................102 air pressure, gauge ....................84 tire ....................130 altitude, high ..................179 American Honda, contacting .............. . 193 apparel, protective ................. 26 appearance care .................. . 141 authorized manuals ................188 Battery ....................
  • Page 212 ０８／０８／０７ ２０：２２：２６ ３１ＨＮ６６８０ ０２１２  Index rear brake pedal ................. 22 rear brake pedal freeplay ..............122 shoe lining clearance ............... 124 shoe wear ..................124 braking ....................break-in guidelines ................178 capacity, fuel ..................88 carburetor, altitude adjustment ............
  • Page 213 ０８／０８／０７ ２０：２２：３０ ３１ＨＮ６６８０ ０２１３  Index dimmer switch, headlight ..............19 dipstick ....................93 emission control systems ..............180 engine flooded ....................50 guard ....................135 idle speed ..................111 number ................... . 172 ..................... . 90 pinging .....................

  • Page 214: Index

    ０８／０８／０７ ２０：２２：３４ ３１ＨＮ６６８０ ０２１４  Index flag pole bracket ..................24 flat tire ....................161 flooded engine ..................50 fuel, fill cap ....................88 high altitude fuel mixture adjustment ..........179 oxygenated ..................185 recommendation ................87 refueling ...................
  • Page 215 . 66 riding down hills ................65 riding up hills ..................61 stopping on hills ................63 Honda, contacting ..................193 dealer ....................194 Rider’s Club ..................195 Honda service manual ................ . 188 Index...
  • Page 216 ０８／０８／０７ ２０：２２：４２ ３１ＨＮ６６８０ ０２１６  Index identification, vehicle ................172 idle speed, engine ................111 ignition switch ..................17 indicators neutral indicator ................14 reverse indicator ................14 inspection, pre-ride ................31 key, lost ....................168 number ...................
  • Page 217 ０８／０８／０７ ２０：２２：４６ ３１ＨＮ６６８０ ０２１７  Index labels, safety ................... limit, weight ..................35 load limits ....................35 loading guidelines ................. 36 lubrication engine oil ................... 90 gear case oil ..................96 maintenance, importance ..................73 component locations ................
  • Page 218 ０８／０８／０７ ２０：２２：５１ ３１ＨＮ６６８０ ０２１８  Index neutral indicator ..................14 noise emission control system ............. 183 numbers, serial ..................172 obstacles, riding over ................68 oil, engine ....................90 gear case ................... . 96 operating controls ................. . 15 operation component locations .............
  • Page 219 . 86 reverse, assist cable ..................110 assist lever ..................21 gear, shifting into ................51 indicator ................... . 14 riding in .................... . 53 rider training ..................28 Rider’s Club, Honda ................195 Index...
  • Page 220 ０８／０８／０７ ２０：２３：００ ３１ＨＮ６６８０ ０２２０  Index riding, basic operations ................. 39 clothing ....................26 precautions ..................41 preparing for ..................31 over obstacles ..................68 safety ....................safety precautions ................41 through water ..................69 safety, important precautions ...............
  • Page 221 ０８／０８／０７ ２０：２３：０４ ３１ＨＮ６６８０ ０２２１  Index shifting gears ..................51 skid plates ................... . 135 skidding or sliding ................. 60 spark arrester ..................116 spark knock ................... 87 spark plug ................... . 112 specifications ..................174 stalling on a hill ..................
  • Page 222 ０８／０８／０７ ２０：２３：０８ ３１ＨＮ６６８０ ０２２２  Index throttle, lever ................... 20, 103 stop screw ..................111 tires, air pressure ..................130 flat ....................161 replacing ..................134 repairing ..................133 specifications .................. . 134 tread conditions ................132 tool kit ....................
  • Page 223 ０８／０８／０７ ２０：２３：１２ ３１ＨＮ６６８０ ０２２３  Index warning labels ..................warranty, coverage ..................191 extended ..................191 service .................... . 192 washing your ATV ................142 water, draining from brakes ............... 128 riding through ..................69 weight limit ................... 35 wheel removal ..................
  • Page 224 ０８／０８／０７ ２０：２３：１４ ３１ＨＮ６６８０ ０２２４  Memo...
  • Page 225 ０８／０８／２７ １３：２５：５０ ３１ＨＮ６６８０ ０２２５  Memo...
  • Page 226 ０８／０８／２７ １３：２５：５２ ３１ＨＮ６６８０ ０２２６  Memo...
  • Page 227 ０８／０８／２７ １３：２５：５４ ３１ＨＮ６６８０ ０２２７  Memo...
  • Page 228 ０８／０８／２７ １３：２５：５６ ３１ＨＮ６６８０ ０２２８  Memo...

  • Page 229: Quick Reference

    ０８／０８／２７ １３：２６：０３ ３１ＨＮ６６８０ ０２２９  Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 230 ０８／０８／２７ １３：２６：０７ ３１ＨＮ６６８０ ０２３０  Quick Reference Engine No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 231 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent Maximum Weight 243 lbs (110 kg) Capacity rider, all cargo and accessories...
  • Page 232 ０８／０８／２７ １３：２６：２５ ３１ＨＮ６６８０ ０２３２  Quick Reference Front: AT22 × 7-10 ★★ Tires DUNLOP KT171 Rear: AT22 × 10-9 ★ DUNLOP KT175 Tire Pressure (cold) Front: 4.4 psi (30.0 kPa) Rear: 2.9 psi (20.0 kPa) standard: Spark Plugs DPR8EA-9 (NGK) X24EPR-U9 (DENSO) cold climate: DPR7EA-9 (NGK) X22EPR-U9 (DENSO) Fuse...
  • Page 233 ０８／０８／２７ １３：２６：３６ ３１ＨＮ６６８０ ０２３３  Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE choke knob − ignition switch − ignition switch START button 18, 48 − engine stop switch 18, 50 − engine stop switch − headlight switch −...
  • Page 234 ０８／０８／２７ １３：２６：３８ ３１ＨＮ６６８０ ０２３４ ...

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