Shop fox W1745W Owner's Manual
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Shop fox W1745W Owner's Manual

Shop fox W1745W Owner's Manual

6" jointer w/mobile base
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MODEL W1745W
6" JOINTER 
/MOBILE BASE
W
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 9/16)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © FEBRUARY, 2016 BY WOODSTOCK INTERNATIONAL, INC. REVISED SEPTEMBER, 2016 (WK)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
V2.09.16
#17784JH  Printed in China

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  • Page 1 MODEL W1745W 6" JOINTER  /MOBILE BASE OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 9/16) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © FEBRUARY, 2016 BY WOODSTOCK INTERNATIONAL, INC. REVISED SEPTEMBER, 2016 (WK) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. V2.09.16 #17784JH  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 ACCESSORIES ........36 Contact Info ........2 Jointer Accessories ......36 Manual Accuracy ........2 MAINTENANCE ........37 Machine Specifications ........3 General .......... 37 Identification ........6 Cleaning & Protecting ......37 Controls & Components ......7 Lubrication ........

  • Page 4: Introduction

    Model W1745W (For Machines Mfd. Since 9/16) INTRODUCTION Contact Info Manual Accuracy We are committed to customer satisfaction. If We are proud to provide a high-quality owner’s you have any questions or need help, use the manual with your new machine! information below to contact us.

  • Page 5: Machine Specifications

    Switch Type............Paddle Safety Switch w/Removable Key Motors Main Type................. TEFC Capacitor‐Start Induction Horsepower....................1 HP Phase....................Single‐Phase Amps......................12A Speed....................3450 RPM Power Transfer ................... V‐Belt Drive Bearings..............Sealed & Permanently Lubricated Model W1745W Machine Specifications, Page 1 of 3...
  • Page 6 Cabinet..................... Steel Fence Assembly..................Cast Iron Guard.................... Die Cast Metal Table................Precision‐Ground Cast Iron Paint Type/Finish................Powder Coated Other Information Number of Dust Ports..................1 Dust Port Size....................4 in. Mobile Base..................... Built‐In Model W1745W Machine Specifications, Page 2 of 3...
  • Page 7 Built‐in Dust Chute with 4" Collection Hood Rack and Pinion Fence Adjustment Includes Free Pair of Safety Push Blocks and Knife‐Setting Jig V‐Belt Drive 3‐Knife Cutterhead Precision‐Ground Cast‐Iron Tables and Fence Rabbeting Table Model W1745W Machine Specifications, Page 3 of 3...

  • Page 8: Identification

    Model W1745W (For Machines Mfd. Since 9/16) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A. Outfeed Table H. Infeed Table B. Fence Infeed Table Adjustment Lever C.

  • Page 9: Controls & Components

    Model W1745W (For Machines Mfd. Since 9/16) Controls & Components Refer to Figures 1–3 and the following descriptions to become familiar with the basic controls and components ON/OFF of this machine. Understanding these items and how they Switch work will help you understand the rest of the manual and stay safe when operating this machine.

  • Page 10: Safety

    Model W1745W (For Machines Mfd. Since 9/16) SAFETY SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 11 Model W1745W (For Machines Mfd. Since 9/16) WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 12: Additional Safety For Jointers

    Model W1745W (For Machines Mfd. Since 9/16) Additional Safety for Jointers Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force.

  • Page 13: Electrical

    Model W1745W (For Machines Mfd. Since 9/16) ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The machine must be properly set up adequate power supply circuit is available.

  • Page 14: Grounding Requirements

    Model W1745W (For Machines Mfd. Since 9/16) Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 110V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 15: Setup

    Model W1745W (For Machines Mfd. Since 9/16) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.

  • Page 16: Inventory

    Model W1745W (For Machines Mfd. Since 9/16) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Box 1 (Figure 5) Note: If you cannot find an item on this list, carefully A.

  • Page 17: Cleaning Machine

    Model W1745W (For Machines Mfd. Since 9/16) Cleaning Machine To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. Gasoline and petroleum products have low flash...

  • Page 18: Machine Placement

    Model W1745W (For Machines Mfd. Since 9/16) Machine Placement Weight Load Physical Environment Refer to the Machine Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 19: Assembly

    Model W1745W (For Machines Mfd. Since 9/16) Assembly Before beginning the assembly process make sure you have all items listed in "Items Need for Setup," and all parts with export grease have been cleaned. Complete all steps in the assembly procedure prior to performing the Test Run on Page 26.
  • Page 20 Model W1745W (For Machines Mfd. Since 9/16) 9. Verify cutterhead and motor pulley are aligned, as illustrated in Figure 12. If pulleys are aligned, go to Step 14. Cutterhead Cutterhead Pulley — If pulleys are NOT aligned, loosen motor mount...
  • Page 21 Model W1745W (For Machines Mfd. Since 9/16) Carriage Fence carriage MUST be installed before operating Mounting jointer or moving V-belt will be exposed, creating an Bracket 2 of 4 entanglement hazard at the back of jointer. 13. Attach carriage mounting bracket to jointer table with (4) M8-1.25 x 35 cap screws, (4) 8mm lock...
  • Page 22 Model W1745W (For Machines Mfd. Since 9/16) 15. Ensure (2) M8-1.25 x 25 cap screws and (2) 8mm flat washers attaching fence assembly to fence carriage assembly are properly tightened (see Figure 18). Figure 18. Attaching fence assembly into carriage.
  • Page 23 Model W1745W (For Machines Mfd. Since 9/16) 19. Rotate torsion spring knob a half turn Guard counterclockwise, and insert guard shaft into table, Shaft as shown in Figure 21. Make sure cutterhead guard shaft slot fits over pin inside spring knob barrel (hidden from view).
  • Page 24 Model W1745W (For Machines Mfd. Since 9/16) DO NOT operate this machine without an adequate dust collection system (see Dust Collection on Page 24). This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
  • Page 25 Model W1745W (For Machines Mfd. Since 9/16) 24. Attach handwheel to outfeed table shaft as shown in Figure 26, with pre-installed Phillips head screw and flat washer. Figure 26. Attaching handwheel to outfeed table shaft. 25. Thread infeed table lever into adjustment plate shown in Figure 27, and tighten hex nut against adjustment plate to secure lever in place.

  • Page 26: Dust Collection

    Model W1745W (For Machines Mfd. Since 9/16) Dust Collection Recommended CFM at Dust Port: ....400 CFM Do not confuse this CFM recommendation with the rating This machine creates substantial of the dust collector. To determine the CFM at the dust amounts of dust during operation.

  • Page 27: Setting Outfeed Table Height

    Model W1745W (For Machines Mfd. Since 9/16) Setting Outfeed Table Height If outfeed table is set too high, workpiece will contact outfeed table edge during operation, increasing risk Top Dead of kickback. Center During jointer operation, the outfeed table must be level with the knives when they are at top-dead-center (TDC).

  • Page 28: Test Run

    Model W1745W (For Machines Mfd. Since 9/16) Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious injury or death can result from using this machine BEFORE...

  • Page 29: Recommended Adjustments

    Model W1745W (For Machines Mfd. Since 9/16) Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with...

  • Page 30: Operations

    Model W1745W (For Machines Mfd. Since 9/16) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 31: Stock Inspection & Requirements

    Model W1745W (For Machines Mfd. Since 9/16) Stock Inspection & Requirements Here are some rules to follow when choosing and jointing stock: CORRECT FEED DIRECTION ROTATION • DO NOT joint or surface plane stock that contains OUTFEED TABLE INFEED TABLE large or loose knots.

  • Page 32: Setting Depth Of Cut

    Model W1745W (For Machines Mfd. Since 9/16) Setting Depth of Cut The depth of cut on a jointer affects the amount of mate- rial removed from the bottom of the workpiece as it pass- Depth es over the cutterhead. Depth...

  • Page 33: Squaring Stock

    Model W1745W (For Machines Mfd. Since 9/16) Squaring Stock Squaring stock involves four steps performed in order below: 1. Surface Plane using Jointer: The concave face of the workpiece face is surface planed flat with the jointer (see Figure 41).

  • Page 34: Surface Planing

    Model W1745W (For Machines Mfd. Since 9/16) Surface Planing The purpose of surface planing on the jointer is to make one flat face on a workpiece (see Figures 45–46). This is a necessary step when preparing a workpiece to be run If you are not experienced with a through a thickness planer when squaring stock.

  • Page 35: Edge Jointing

    Model W1745W (For Machines Mfd. Since 9/16) Edge Jointing The purpose of edge-jointing is to produce a finished, flat-edged surface (see Figures 48–47) that is suitable for joinery or finishing. It is also a necessary step when If you are not experienced with a squaring rough or warped stock.

  • Page 36: Bevel Cutting

    Model W1745W (For Machines Mfd. Since 9/16) Bevel Cutting Bevel cuts (see Figures 49–50) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside cor- If you are not experienced with a ner firmly against the table.

  • Page 37: Rabbet Cutting

    Model W1745W (For Machines Mfd. Since 9/16) Rabbet Cutting The purpose of rabbet-cutting is to remove a section of the workpiece edge (see Figures 51–52). When combined with another rabbet cut edge, the rabbet joints create a If you are not experienced with a simple, yet strong method of joining stock.

  • Page 38: Accessories

    Model W1745W (For Machines Mfd. Since 9/16) ACCESSORIES Jointer Accessories The following jointer accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers.

  • Page 39: Maintenance

    • Lubricate table gibs and ways. Cleaning & Protecting Cleaning the W1745W is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin- desolving cleaner to remove it.

  • Page 40: Lubrication

    Model W1745W (For Machines Mfd. Since 9/16) Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them. Lubricate Sliding Provided is a list of components that require periodic Ways lubrication.

  • Page 41: Service

    Model W1745W (For Machines Mfd. Since 9/16) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.

  • Page 42: Adjusting/Replacing Knives

    Model W1745W (For Machines Mfd. Since 9/16) Adjusting/Replacing Knives Setting the knives correctly is crucial to the proper operation of the jointer and is very important in keeping Loosen Knife the knives sharp. If one knife is higher than the others,...
  • Page 43 Model W1745W (For Machines Mfd. Since 9/16) 7. Use a 2.5mm hex wrench to rotate jack screws to raise or lower knife. When knife is set correctly, it will barely touch middle pad of knife-setting jig (see Figure 60). Figure 60. Using knife-setting jig to set knife height.

  • Page 44: Setting Fence Stops

    Model W1745W (For Machines Mfd. Since 9/16) Setting Fence Stops The fence stops consists of adjustable nuts and hex bolts. They simplify the task of setting the fence at 45˚, 90˚, and 135˚ (45˚ outward). 45˚Square Tools Needed Hex Wrench 6mm ..........1 45˚ Square ............1 90˚...
  • Page 45 Model W1745W (For Machines Mfd. Since 9/16) 2. Rotate 90˚ swing-stop into position shown in Figure Jam Nut 90˚Swing- Stop 3. Loosen jam nut on 90˚ stop bolt (see Figure 66). 4. Adjust 90˚ stop bolt until it makes contact with 90˚ swing-stop. 5. Retighten jam nut loosened in Step 3 and re-check 90˚ Fence-Stop 90˚ square to ensure fence is set correctly.

  • Page 46: Adjusting Gibs

    Model W1745W (For Machines Mfd. Since 9/16) Adjusting Gibs Adjustment of the table gibs allows you to control the amount of play in the table movement, which determines how easy the tables move up and down. Both tables have their own gibs that function and adjust in the same manner.

  • Page 47: Calibrating Depth-Of-Cut Scale

    Model W1745W (For Machines Mfd. Since 9/16) Calibrating Depth-of-Cut Scale Upper Jam The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct. Tools Needed Straightedge 24" ..........1 Phillips Head Screwdriver ........1 Open-End Wrench 13mm ........1 Hex Wrench 4mm ..........1...

  • Page 48: Tensioning/Replacing V-Belts

    Model W1745W (For Machines Mfd. Since 9/16) Tensioning/Replacing V-Belts To ensure optimum power transmission from the motor to Motor Mount the cutterhead, the V-belt must be in good condition (free Bolts/Nuts from cracks, fraying and wear) and properly tensioned. As...

  • Page 49: Check/Adjusting Table Parallelism

    Model W1745W (For Machines Mfd. Since 9/16) Check/Adjusting Table Parallelism The infeed and outfeed tables must be parallel with each other in order to produce a straight, jointed edge. When the tables are not parallel with each other, the jointer will produce workpieces that are cupped (concave) or bowed (convex) along their length.
  • Page 50 Model W1745W (For Machines Mfd. Since 9/16) 5. Look down length of straightedge on outfeed side to see if there are any noticeable gaps between straight- edge and outfeed table. Do this at both front and rear Insert Feeler Gauge of table.

  • Page 51: Troubleshooting

    Model W1745W (For Machines Mfd. Since 9/16) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 52 Model W1745W (For Machines Mfd. Since 9/16) Operations PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. Completely loosen table lock(s) (Page 30). Table(s) difficult 1. Table lock(s) engaged/partially engaged. to adjust. 2. Infeed table stops blocking movement. 2. Loosen/reset infeed table stops (Page 30).

  • Page 53: Electrical Safety Instructions

    Model W1745W (For Machines Mfd. Since 9/16) Electrical Safety Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 54: Wiring Diagram

    Model W1745W (For Machines Mfd. Since 9/16) Wiring Diagram Neutral 110 VAC 5-15 Plug Ground CONTROL PANEL (Viewed from Behind) Power Indicator Figure 80. ON/OFF switch panel Light backside. ON/OFF Switch Read Page 51 STOP Before Wiring MOTOR Start Capacitor...

  • Page 55: Parts

    Model W1745W (For Machines Mfd. Since 9/16) PARTS Base Cabinet & Motor 22V2 22V2-3 22V2-2 22V2-1 22V2-4 22V2-5 22V2-9 22V2-8 22V2-7 22V2-6 43V2 38 39 29 30 -53-...
  • Page 56 Model W1745W (For Machines Mfd. Since 9/16) Base Cabinet Parts List PART # DESCRIPTION PART # DESCRIPTION X1745W001 CABINET STAND 22V2-8 X1745W022V2-8 CONTACT PLATE X1745W002 BASE FRAME 22V2-9 X1745W022V2-9 CENTRIFUGAL SWITCH X1745W003 LEVELING FOOT M8-1.25 X 16 X1745W023 KEY 5 X 5 X 25 X1745W004 HEX BOLT M8-1.25 X 50...

  • Page 57: Jointer Tables & Parts List

    Model W1745W (For Machines Mfd. Since 9/16) Jointer Tables & Parts List 157 158 161 162 137 138 131 132 134 135 REF PART # DESCRIPTION REF PART # DESCRIPTION 101 X1745W101 OUTFEED TABLE 136 X1745W136 CAP SCREW M6-1 X 12 102 X1745W102 CAP SCREW M8-1.25 X 25...

  • Page 58: Cutterhead & Parts List

    Model W1745W (For Machines Mfd. Since 9/16) Cutterhead & Parts List 218A REF PART # DESCRIPTION REF PART # DESCRIPTION X1745W201 CUTTERHEAD 6" 3-KNIFE X1745W211 FLAT HD CAP SCREW M5-.8 X 10 X1745W202 STUD-DE M10-1.5 X 105 X1745W212 KEY 5 X 5 X 30...

  • Page 59: Fence And Parts List

    Model W1745W (For Machines Mfd. Since 9/16) Fence and Parts List 305 306 308 309 314 315 REF PART # DESCRIPTION REF PART # DESCRIPTION 301 X1745W301 FENCE 322 X1745W322 FENCE PIVOT SUPPORT (RIGHT) 302 X1745W302 STUD-UDE M10-1.5 X 100, 30, 12 323 X1745W323 ROLL PIN 6 X 45 303 X1745W303 HANDLE M10-1.5, 35 X 45 (PLASTIC)

  • Page 60: Labels & Cosmetics

    155mm x 22mm actual size) (11/13/15) • Labels must be made of chemical-resistant material Model W1745W (For Machines Mfd. Since 9/16) Note: Labels marked *** have changed since last sending. Cutterhead Failure to keep hands clear Failure to keep hands clear...
  • Page 61 Model W1745W (For Machines Mfd. Since 9/16) -59-...
  • Page 62 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 63: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
  • Page 64 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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