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Batteries And Charging; Safety; Fig. 21 Torque Specifications And Bolt Grades - E-Z-GO 605681 Owner's Manual

Electric powered fleet golf cars & personal vehicles

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OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE
1/4"
Grade 2
(5)
Grade 5
(8)
Grade 8
(8)
BOLT SIZE
M4
Class 5.8
(Grade 2)
(2)
5.8
Class 8.8
8.8
(3)
(Grade 5)
Class 10.9
10.9
(4)
(Grade 8)
Ref Tsp 1

BATTERIES AND CHARGING

SAFETY

Always observe the following warnings when working on or
near batteries:
To prevent battery explosion that could result in
severe personal injury or death, keep all smok-
ing materials, open flame or sparks away from
the batteries.
Hydrogen gas is formed when charging bat-
teries. Do not charge batteries without ade-
quate ventilation. A 4% concentration of
hydrogen gas is explosive.
Be sure that the key switch is off and all
electrical accessories are turned off before
starting work on vehicle.
Never disconnect a circuit under load at a
battery terminal.
Page 18
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
5/16"
3/8"
4
8
15
(11)
(20)
6
13
23
(18)
(31)
6
18
35
(24)
(47)
M5
M6
1
2
4
(3)
(6)
2
4
7
(6)
(10)
3
6
10
(8)
(14)

Fig. 21 Torque Specifications and Bolt Grades

Owner's Manual and Service Guide
7/16"
1/2"
9/16"
24
35
55
(33)
(47)
(75)
35
55
80
(47)
(75)
(108)
55
80
110
(75)
(108)
(149)
M8
M10
M12
10
20
35
(14)
(27)
(47)
18
35
61
(24)
(47)
(83)
25
49
86
(34)
(66)
(117)
trolyte can cause burns and damage.
The electrolyte in a storage battery is an
acid solution which can cause severe burns
to the skin and eyes. Treat all electrolyte
spills to the body and eyes with extended
flushing with clear water. Contact a physi-
cian immediately.
Any electrolyte spills should be neutralized
with a solution of 1/4 cup (60 ml) sodium
bicarbonate (baking soda) dissolved in 1 1/2
gallons (6 liters) of water and flushed with
water.
5/8"
3/4"
7/8"
75
130
125
(102)
(176)
(169)
110
200
320
(149)
(271)
(434)
170
280
460
(230)
(380)
(624)
M14
55
(76.4)
97
(131)
136
(184)
Batteries are heavy. Use
proper lifting t echniques
when moving them. Always
lift the battery with a com-
mercially available battery
lifting device. Do not tip bat-
t er ies wh en re mov in g or
installing them; spilled elec-
Always wear a safety shield or
approved safety goggles when
adding water or charging batter-
ies.
1"
190
(258)
480
(651)
680
(922)

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