S A FE TY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground.
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E-Z-GO Division of TEXTRON, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
REQUIREMENTS. This restriction is important to the SAFE USE AND OPERATION of the product. On behalf of E-Z-GO, I am directing that E-Z-GO Branch personnel, Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION, in connection with the use of all products, new and used, the Distributor or Dealer has rea- son to believe may be operated in personal transportation applications.
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SAFETY INFORMATION nities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordi- nances. With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post. Never use the chassis or body as a ground connection.
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SAFETY INFORMATION Always use recommended tools. Always determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle. Always support the vehicle using wheel chocks and jack stands. Never get under a vehicle that is supported by a jack. Lift the vehicle in accordance with the manufacturer’s instructions.
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SAFETY INFORMATION Notes: Owner’s Manual and Service Guide Page x...
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S A FE T Y IN FO RMAT IO N The following text is provided as recommended by part II of ANSI/ITSDF B56.8 - 2006. The manufacturer strongly endorses the contents of this specification. 6 GENERAL SAFETY PRACTICES 6.1 Introduction 6.1.1 Like other machines, carriers can cause injury if improperly used or maintained.
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S A F ET Y IN FO RMAT IO N (2) Maintain a permanent record of the design, test(s), and implementation of the modification or alteration; (3) Make appropriate changes to the capacity plate(s), decals, tags, and operation and maintenance manuals; (4) Affix a permanent and readily visible label on the carrier stating the manner in which the carrier has been mod- ified or altered together with the date of the modification or alteration, and the name of the organization that accomplished the tasks.
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S A FE T Y IN FO RMAT IO N the carrier requires lights and, if so, shall equip the carrier with appropriate lights. 6.8 Control of Noxious Gases and Fumes When equipment powered by internal combustion engines is used in enclosed areas, the atmosphere shall be main- tained within limits specified in the American Conference of Governmental Industrial Hygienists publication,:Threshold Limit Values for Chemical Substances and Physical Agents in the Workroom Environment.”...
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S A F ET Y IN FO RMAT IO N 7.3.1.3 Safeguard the pedestrians at all times. Do not drive carrier in a manner that would endanger other persons. 7.3.1.4 Riding on the carrier by persons other than the operator is authorized only on personnel seat(s) provided by the manufacturer.
S A FE T Y IN FO RMAT IO N 7.3.3.3 Handle only loads within the capacity of each cargo area of the carrier as specified by the manufacturer. 7.3.3.4 Avoid material loads exceeding the physical dimensions of the carrier or as specified by the carrier manu- facturer.
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S A F ET Y IN FO RMAT IO N l) Special carriers or devices designed and approved for hazardous area operation shall be inspected to ensure that maintenance preserves the original approved safe operating features. m) Fuel systems shall be checked for leaks and condition of parts. If a leak is found, action shall be taken to prevent the use to the carrier until the cause of the leak has been repaired.
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Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings The following text is provided as recommended by part II of ANSI / NGCMA Z130.1 - 2004. E-Z-GO, as a member of the National Golf Car Manufacturers Association (NGCMA), strongly endorses the contents of this specification.
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings 5.2.3. Sharp Turns, Blind Corners, Bridge Approaches All turns shall be negotiated at a reduced speed. Negotiating a turn can affect the stability and control of a golf car, caus- ing loads and passengers to shift.
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings b) Block chassis before working underneath golf car; c) Before disconnecting any part of the fuel system, drain the system and turn all valves, if so equipped, to the "off" posi- tion to prevent leakage or accumulation of flammable fuels;...
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Ventilation for electric-powered golf cars shall be provided, to remove the accumulation of flammable hydrogen gas emitted during the charging process. Because of the highly volatile nature of hydrogen gas and its propensity to rise and accumulate at the ceiling in pockets, a minimum of 5 air changes per hour is recommended for multiple vehicles and one air change per hour may be adequate for one vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Thank you for purchasing this vehicle. Before driving the Vehicle batteries must be fully charged before initial use. vehicle, we ask you to spend some time reading this Check for correct tire inflation.
Do not attempt to remove, cut or bend the ground post. Do Not Block Louvered Airways If vehicle is to be charged with a non E-Z-GO charger, refer to NEMA 15 - 5R Grounded AC Receptacle the instructions supplied with the charger.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings DIRECTION SELECTOR Park Service Brake Brake To prevent loss of control, do not move PDS vehicle direction selector while the vehicle is in motion.
(Ref Fig. 7 on page 4). Horn WARNING ■ Tampering with or unauthorized modification of this unit by non E-Z-GO personnel could result in serious personal injury, will void the warranty and result in permanent MAINTENANCE damage to the vehicle ■...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings ™ Maintain a safe speed when driving down PRECISION DRIVE SYSTEM hill. Use service brake to control speed Precision Drive System™...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Regenerative Braking a) the vehicle has been stopped for more than 1.5 seconds b) the accelerator pedal has been released for more than one second To prevent the possibility of loss of control that could cause severe injury or death, use service...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Diagnostic Mode Feature Diagnostic mode eases troubleshooting. Do not hold vehicle on hill by using accelerator and In the unlikely event of certain electrical system failures, motor.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings SUN TOP AND WINDSHIELD The painted surfaces of the vehicle provide attractive appearance and durable protection. Frequent washing with lukewarm or cold water and mild detergent is required to preserve the painted surfaces.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Lower the jack and test the stability of the vehicle on the To reduce the possibility of tire explosion, two jack stands.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings If the tire is flat, remove the wheel and inflate the tire to (Ref. Capacities and Replacement Parts on page 17) and the maximum recommended pressure for the tire.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings TRANSPORTING VEHICLE vehicle at a maximum speed of 12 mph (19 kph) and up to three vehicles at a maximum speed of 5 mph (8 kph). TOWING HAULING To reduce the possibility of severe injury or...
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OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Wear eye protection when work- It is in the best interest of both vehicle owner and service ing on the vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings SERIAL NUMBER PLATE & LOCATION Two serial number and manufacture date code plates are on the vehicle. One is placed on the body below the front, driver side of the seat.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings PERIODIC SERVICE SCHEDULE Check Clean, Adjust, etc. Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa- tive or see the Repair and Service Manual for this vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings FRONT WHEEL ALIGNMENT Check for unusual tire wear, align if required Check for bent/binding linkage rod PARK BRAKE Check for damage or wear to latch arm or catch bracket Lubricate as required, use light oil.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Drive the vehicle at maximum speed on a flat, dry, clean, within the ‘normal’ range of stopping distances. If the paved surface (Ref.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings LUBRICATION PDS SYSTEM TEST At monthly intervals, test the PDS system by allowing the vehicle to roll down an incline with the accelerator pedal released.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Overfilling batteries may result in electrolyte At Each Charging Cycle being expelled from the battery during the charge cycle.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings to use and maintain the correct electrolyte level within the battery cells. Do not overfill batteries. The charging cycle will expel electrolyte and result in component damage.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings To reduce the possibility of battery explosion Maintenance’ position for at least 30 seconds after the that could result in severe injury or death, do circuit is restored.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Prolonged Storage Do not overfill batteries. The charging cycle will expel Battery charger, controller and other electronic devices electrolyte and result in component damage.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings which is accomplished by measuring the specific gravity of the electrolyte. The greater the concentration of sulfu- ric acid, the more dense the electrolyte becomes.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings recharged and the test repeated. If the results indicate a weak cell, the battery or batteries should be removed and replaced with a good battery of the same brand, type Do not perform a hydrometer test on a battery that has just and approximate age.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings back and forth in receptacle. If charger does turn off, repeat cleaning procedure once again. If, after recleaning and retesting, the charger still turns off while the handle is moved back and forth, check plug for a broken red wire in DC cord.
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OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Notes: Owner’s Manual and Service Guide Page 26...
GENERAL SPECIFICATIONS TXT ELECTRIC - FLEET STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 300 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Series Wound, Non Vented 2.5 hp (1.9 kw) @ 2700 rpm (1 Hour) Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft...
GENERAL SPECIFICATIONS TXT PDS ELECTRIC - FLEET STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 350 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Shunt Wound with Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft BRAKES...
GENERAL SPECIFICATIONS TXT ELECTRIC - FREEDOM™ SE STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 350 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Series Wound, Non Vented 2.5 hp (1.9 kw) @ 2700 rpm (1 Hour) Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft...
GENERAL SPECIFICATIONS TXT ELECTRIC - FREEDOM™ LE STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 350 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Series Wound, Non Vented 2.5 hp (1.9 kw) @ 2700 rpm (1 Hour) Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft...
GENERAL SPECIFICATIONS TXT PDS ELECTRIC - FREEDOM™HP STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 350 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Shunt Wound with Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft BRAKES...
GENERAL SPECIFICATIONS TXT PDS ELECTRIC - FREEDOM™ SE STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 350 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Shunt Wound with Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft BRAKES...
GENERAL SPECIFICATIONS TXT PDS ELECTRIC - FREEDOM™ LE STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 350 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Shunt Wound with Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft BRAKES...
GENERAL SPECIFICATIONS TXT ELECTRIC - SHUTTLE 2+2 STANDARD EQUIPMENT: BATTERIES Six 6 Volt Deep Cycle (105 Minute Minimum, 220 Amp-Hour @ 20 Hour Discharge Rate SPEED CONTROLLER Solid State, 300 Amp Capacity with Non-Contact Inductive Throttle Sensor MOTOR 36 VDC, Series Wound, Non Vented 2.5 hp (1.9 kw) @ 2700 rpm (1 Hour) Brazed Armature and Solid Copper Windings TRANSAXLE 12.44:1 Helical Geared with Input Pinion Shaft Directly Connected to Motor Shaft...
GENERAL SPECIFICATIONS 67 in. (170 cm) 49 in. (124 cm) Front 4.25 in. 33.5 in. (85 cm) (10.8 cm) Ground Rear Clearance 38 in. (97 cm) 65.5 in. (166 cm) 92.5 in. (235 cm) 105 in. (267 cm) NOTE: Shaded Area Indicates SHUTTLE 2+2 46.5 in.
GENERAL SPECIFICATIONS RECOMMENDED MAX SIDE TILT RECOMMENDED MAX RAMP 25% GRADE or 14 25% GRADE or 14 TURNING CLEARANCE DIAMETER 19 ft. (5.8 m) Ref Dim 1-2 Fig. 37 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter Owner’s Manual and Service Guide Page 37...
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GENERAL SPECIFICATIONS Notes: Owner’s Manual and Service Guide Page 38...
WARRANTY DOMESTIC WARRANTY (U.S. AND CANADA) To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code. Owner’s Manual and Service Guide Page 40...
LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS Owner’s Manual and Service Guide Appendix A - 1...
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LABELS AND PICTOGRAMS 74316G01 71145-G01 See Following 71145G01 74316G01 Pages For Explanation Of These Pictograms 71123-G02 74320G01 (43,44,45) 71123G02 74320G01 74322G01 71129-G02 74322G01 71129G02 74074-G01 74074-G01 35962-G01 35962-G01 Ref Lal 1-1 Owner’s Manual and Service Guide Appendix A - 2...
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27653G01 EGWHL14 WARNING ■ Tampering with or unauthorized modification of this unit by non E-Z-GO personnel could result in serious personal injury, will void the warranty and result in permanent MAINTENANCE damage to the vehicle ■ Possibility of electrical arc or battery TOWING explosion.
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LABELS AND PICTOGRAMS WARNING WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL READ MANUAL SECURE LOAD AS FAR FORWARD AS POSSIBLE. xxx lbs. MAXIMUM LOAD BED xxx kg WARNING CAPACITY USE CAUTION IN INCLEMENT WEATHER DO NOT RIDE IN LOAD BED WARNING DO NOT OPERATE...
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LABELS AND PICTOGRAMS CLEAN UP GASOLINE DO NOT EXPOSE SPILLS WITH WATER BEFORE STARTING TO FLAME ENGINE UNLEADED DO NOT GASOLINE DISPOSE OF BATTERIES DO NOT IN LANDFILL SPILL FUEL ON A HOT ENGINE DO NOT DRIVE ON GROUND HIGHWAY FUEL PUMP WINDSHIELDS LOW OIL PRESSURE...
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LABELS AND PICTOGRAMS KEEP CLEAR OPERATE HAND OR FROM FINGERS CAN DRIVERS SIDE BE TRAPPED ONLY POSITION KEEP ARMS AND LEGS POSITION WITHIN VEHICLE HEADLIGHTS TO OPERATE VEHICLE IN FORWARD: ✱ TURN KEY TO ON UNLOCKED ✱ MOVE DIRECTION SELECTOR TO FORWARD ✱...
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY (EUROPE ONLY) Owner’s Manual and Service Guide APPENDIX B - 1...
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CEN EN 349, CEN EN 1037, EN EN 547-1, CEN EN 547-2, CEN EN 547-3 As a representative of E-Z-GO a Textron Company • En qualité de représentant d’E-Z-GO a Textron Company • Als vertegenwoordiger van E-Z-GO a Textron Company • Als Vertreter von E-Z-GO a Textron Company •...
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J a k o z á s t u p c e f i r m y Company esindajana • W imieniu E-Z-GO a Textron Company • Az E-Z-GO a Company képvisel j eként • Kot zastopnik družbe E-Z-GO a Textron Company • E-Z-GO a Textron ő...
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DECLARATION OF CONFORMITY Notes: Owner’s Manual and Service Guide APPENDIX B - 6...
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Read and understand the following text and warnings before Read and understand the following warnings before attempting attempting to service vehicle: to operate the vehicle: In any product, components will eventually fail to perform properly as the result of normal use, age, wear or abuse. It is virtually impossible to anticipate all possible compo- To prevent personal injury or death, observe the nent failures or the manner in which each component...