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Vespa would like to thank you
for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle well and that it will
continue to give you satisfactory service for many years to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must
be transferred to the new owner.
Vespa Sprint 125ie 150ie 3Valvole ABS
Ed. 02_02/2015
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Summary of Contents for VESPA SPIRIT 150 3V ABS
- Page 1 Vespa would like to thank you for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure you that you have made the right choice.
- Page 2 The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs.
- Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.
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Page 5: Table Of Contents
INDEX VEHICLE..................Difficult start up................. 38 Dashboard................Stopping the engine..............38 Analogue instrument panel............Catalytic silencer............... 39 Digital lcd display..............11 Stand..................40 Setting the hour/minutes function.......... 12 Automatic transmission............. 41 *MODE* button..............13 Safe driving................41 Keyswitch.................. 13 MAINTENANCE................45 Locking the steering wheel............ - Page 6 Inactivity of the vehicle.............. 77 Cleaning the vehicle..............77 Troubleshooting................ 79 TECHNICAL DATA..............83 Data..................84 Tool kit..................89 SPARE PARTS AND ACCESSORIES........91 Warnings................... 92 SCHEDULED MAINTENANCE............ 95 Scheduled servicing table............96 Table of recommended products..........98...
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Page 7: Vehicle
Vespa Sprint 125ie 150ie 3Valvole Chap. 01 Vehicle... -
Page 8: Dashboard
Dashboard (01_01) 01_01... -
Page 9: Analogue Instrument Panel
A = Ignition switch B = Saddle opening button C = Horn button D = Turn indicator switch E = Rear brake lever F = Light switches G = Instrument panel H = Engine stop switch I = Front brake lever L = Acceleration knob M = MODE button N = Starter button... - Page 10 01_02 A = Speedometer B = Immobilizer LED...
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Page 11: Digital Lcd Display
C = Engine control warning light D = Turn indicator warning light E = Low fuel warning light F= Digital display; G = Low engine oil pressure warning light H = High-beam headlight warning light I = ABS warning light Digital lcd display (01_03) G = Fuel gauge with petrol symbol H = Total and partial odometer... -
Page 12: Setting The Hour/Minutes Function
The unit of measurement can be changed (from Km to Miles) with the following pro- cedure: - turn the key to the «OFF» position; - press the MODE button: - Holding in the MODE button, turn the key to the «ON» position; - after about 2 seconds release the MODE button. -
Page 13: Mode* Button
WARNING FOR SAFETY REASONS THE TIME SETTING IS ONLY POSSIBLE WITH THE VE- HICLE AT A STANDSTILL. WARNING DETACHING THE BATTERY CABLES IMPLIES RESETTING THE CLOCK, WHICH WILL SHOW «12:00» UNTIL IT IS ADJUSTED AGAIN. *MODE* button (01_05) With the vehicle on or with the key in the «ON» position, short press the MODE button «A», to change the odometer display (TOTAL, TRIP A, TRIP B). -
Page 14: Locking The Steering Wheel
SWITCH POSITIONS ON«1»: Ready to start position, non-extractable key, mechanical antitheft device dis- abled. OFF «2»: Ignition disabled, extractable key, mechanical antitheft device disabled. LOCK «3»: Ignition disabled, extractable key, mechanical antitheft device enabled. 01_06 Locking the steering wheel (01_07) Turn the handlebar to the left (as far as it will go), turn the key to «LOCK»... -
Page 15: Switch Direction Indicators
Switch direction indicators (01_09) The left turn indicators turn on by moving the turn indicator switch «D» to the left, to position «1». The right turn indicators turn on by moving the switch «D» to the right, to position «2». The turn indicator switch «D»... -
Page 16: Light Switch
Light switch (01_11) When the light switch «F» is in position «0» the low-beam light is ON; when it is in position «1» the high-beam light is ON. Moving the switch to "2", the high beam light flashes. CAUTION 01_11 DO NOT PLACE, TRANSPORT OBJECTS AND/OR CLOTHES OVER THE FRONT HEADLIGHT ASSEMBLY, WHEN THE HEADLIGHT IS TURNED ON OR OFF. -
Page 17: Engine Stop Button
Engine stop button (01_13) When the emergency cut-off switch «H» is set to «1» OFF, the engine cannot be started or it shuts off if already running; set to «2» RUN the engine can be started. CAUTION WHILE RIDING OPERATE THE ENGINE STOP SWITCH ONLY IN CASE OF EMER- GENCY. - Page 18 AT VERY LOW SPEEDS (LESS THAN 5 KM/H) THE ABS SYSTEM IS DISABLED. IT IS RECOMMENDED TO PAY ATTENTION THEREFORE IN CASES OF BRAK- ING IN LOW GRIP CONDITIONS AT LOW SPEED (FOR EXAMPLE BRAKING ON GARAGE FLOOR TILES AFTER HAVING RIDDEN ON WET ROADS OR SIMILAR SITUATIONS) N.B.
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Page 19: The Immobilizer System
WARNING THE ABS BRAKING SYSTEM WITH WHICH THE VEHICLE IS EQUIPPED OPER- ATES ONLY ON THE FRONT WHEEL. THEREFORE, THE REAR WHEEL MAY BE SUBJECT TO LOCK. The immobilizer system In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO- BILIZER »... -
Page 20: Immobilizer Device Enabled Indicator Led
WARNING IT IS ADVISED THAT THE "CODE CARD" AND THE KEY WITH THE BROWN GRIP BE KEPT IN A SAFE PLACE (NOT ON THE VEHICLE). 01_17 01_18 Immobilizer device enabled indicator led (01_19) Activation of the «PIAGGIO IMMOBILIZER» system is signalled by a flashing warning light «B»... -
Page 21: Operation
Operation Every time the ignition key is removed in the "OFF" or "LOCK" position, the safety system activates the immobilizer system. Turning the key to "ON" disables the engine lock, provided that the safety system recognises the code transmitted by the key. If the code is not recognised (indicated by the immobilizer warning light permanently on, with panel on) turn the key first to "OFF"... -
Page 22: Programming The Immobilizer System
Programming the immobilizer system Below is described the procedure to follow for programming the PIAGGIO IMMOBIL- ISER system and/or for storing other key codes. Procedure start-brown key Insert the brown key into the ignition switch (in the «OFF» position), turning it to the «ON»... -
Page 23: Fuel Tank
WARNING IF THE ENGINE STARTS WITH THE BROWN KEY (AND WITH A DISABLED TRANSPONDER) OR IF DURING THE PROGRAMMING A WRONG STEP HAS BEEN CARRIED OUT, IT IS NECESSARY TO REPEAT THE PROCESS FROM THE BEGINNING. Fuel tank (01_20) The fuel tank cap «A» is under the saddle. To reach it, tip the saddle forwards. CAUTION WHILE REFUELLING, AVOID USING ELECTRONIC DEVICES AND/OR MOBILE PHONES WHICH, DUE TO PETROL VAPOURS MAY CAUSE DAMAGE TO... -
Page 24: Opening The Saddle
CAUTION DURING REFUELLING AVOID FUEL LEAKAGES, WHICH MAY CAUSE DAMAGE TO THINGS OR PERSONS AND FIRE HAZARD. N.B. WITH THE VEHICLE AT A STANDSTILL WITH WARM ENGINE, THERE CAN BE A SHORT NOISE REPEATED AT REGULAR INTERVALS UNTIL THE ENGINE IS COOLED DOWN. -
Page 25: Opening The Side Panels
If the electric opening does not work, use the emergency lever B in the front case. 01_22 CAUTION THE INDICATED COMPONENT «C» (TO ACCESS IT, LIFT THE HELMET COM- PARTMENT BY REMOVING IT) SHOWS THE ENGINE AIR INTAKE: DO NOT OBSTRUCT EXTERNALLY OR INTERNALLY, WITH ANY OBJECT, THE ENDS UNDER THE SADDLE, IN ORDER TO AVOID SERIOUS ENDANGERING OF THE VEHICLE. -
Page 26: Identification
- Undo the fixing screw. - Turn the handlebar until the end of one side. - Remove the front cover downwards, releasing the housing tongues. 01_25 01_26 Identification (01_27, 01_28) Identification registration numbers are made up of a prefix and a number, stamped on the chassis and on the engine. - Page 27 CAUTION BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.). Chassis number The chassis number «A» is stamped near the fuel tank. To read it, proceed as follows: - lift the saddle; - lift the helmet compartment by removing it.
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Page 28: Rear Top Box Opening
Rear top box opening (01_29) With the key in position «OFF» or ON», press it to open the case. When the key is set to «LOCK», the glove-box is locked. 01_29 Bag clip (01_30, 01_31) The bag hook is placed on the saddle end. To use the hook, slide it off from the front. - Page 29 CAUTION THE INDICATED COMPONENT «C» (TO ACCESS IT, LIFT THE HELMET COM- PARTMENT BY REMOVING IT) SHOWS THE ENGINE AIR INTAKE: DO NOT OBSTRUCT EXTERNALLY OR INTERNALLY, WITH ANY OBJECT, THE ENDS UNDER THE SADDLE, IN ORDER TO AVOID SERIOUS ENDANGERING OF THE VEHICLE.
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Page 31: Use
Vespa Sprint 125ie 150ie 3Valvole Chap. 02... -
Page 32: Checks
Checks (02_01) Before using the vehicle, check: 1. That the fuel tank is full. 2. Rear hub oil level. 3. Engine oil level (see the «Engine oil level» section). 4. That the tyres are properly inflated. 5. The correct functioning of headlights, rear light and turn indicators. 02_01 6. - Page 33 CAUTION WHILE REFUELLING, AVOID USING ELECTRONIC DEVICES AND/OR MOBILE PHONES WHICH, DUE TO PETROL VAPOURS MAY CAUSE DAMAGE TO THINGS AND/OR PERSONS. CAUTION WARNING DURING REFUELLING INSERT THE NOZZLE ALL THE WAY INTO THE TANK. AT THE FIRST STOP INTERRUPT FUELLING AND DO NOT CONTINUE FILLING IN ORDER TO PREVENT FUEL SPILLS WHICH MAY OCCUR EVEN AFTER RE- FUELLING.
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Page 34: Tyre Pressure
COOLED DOWN. THIS IS NOT A MALFUNCTION, BUT THE NORMAL PERFORM- ANCE OF THE VALVES IN THE VEHICLE. Tyre pressure (02_03) Check tyre pressure as indicated in the scheduled maintenance table. CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR- RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID- ING DANGEROUS. -
Page 35: Shock Absorbers Adjustment
Shock absorbers adjustment (02_04, 02_05) The preloading of the spring can be adjusted to 4 positions using the ring nut located in the lower part of the shock absorbers and the specific spanner supplied. Position 1: minimum preload: rider only Position 2 medium preloading: rider only Position 3 medium preloading: rider and passenger Position 4: maximum preloading: rider, passenger, and luggage. -
Page 36: Running In
Running in (02_06) WARNING DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP- ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX- IMUM PERFORMANCE. - Page 37 CAUTION DO NOT CARRY OUT THESE OPERATIONS IN CLOSED AREAS SINCE EX- HAUST GASES ARE TOXIC. CAUTION 02_08 DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX- HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
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Page 38: Difficult Start Up
02_11 Difficult start up In the rare case of engine flooding, to facilitate start-up, it is possible to try to put the vehicle into action with the gas hand grip partially or completely open. It is however necessary, once the engine is started, to take your vehicle to an Authorised Service Centre to determine the cause of this problem and to re-establish the vehicle proper functioning. -
Page 39: Catalytic Silencer
CAUTION DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT. N.B. AFTER THE ENGINE HAS BEEN STOPPED WITH THE DEDICATED SWITCH, TO 02_13 PREVENT THAT THE BATTERY DISCHARGES, TURN THE IGNITION KEY, IN POSITION «OFF»... -
Page 40: Stand
Stand (02_15) Centre stand Push with your foot on the centre stand's fork "A" while lifting the vehicle backward, using the handlebar. 02_15 CAUTION PARK THE MOTORCYCLE ON SAFE AND LEVEL GROUND. CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX- HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS. -
Page 41: Automatic Transmission
Automatic transmission (02_16) To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans- mission with regulator and centrifugal clutch. The system is designed to give the best possible performance in terms of both acceleration and consumption, on level ground and uphill, thanks to the adjustments made to engine speed and transmitted torque. - Page 42 6. If the vehicle is used on roads covered with sand, mud, snow mixed with salt, etc., clean the brake disc frequently with a mild detergent in order to prevent abrasive par- ticles from building up inside the holes, which can result in early brake pads wear. CAUTION ALWAYS RIDE WITHIN YOUR LIMITS.
- Page 43 NEVER OPERATE THE VEHICLE WITH ACCESSORIES (BAGS, TOP BOX AND/ OR WINDSHIELD) AT A SPEED HIGHER THAN 80 kph. THE VEHICLE CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES- SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB- NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON- DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD...
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Page 45: Maintenance
Vespa Sprint 125ie 150ie 3Valvole Chap. 03 Maintenance... -
Page 46: Engine Oil Level
Engine oil level In four stroke engines, the engine oil is used to lubricate the timing elements, the bench bearings and the thermal group. An insufficient quantity of oil can cause serious damage to the engine. In all four-stroke engines, a loss of efficiency in oil perform- ance and consumption should be considered normal. -
Page 47: Engine Oil Top-Up
03_02 ENGINE OIL CAPACITY Engine oil 1,340 cm³ (of which 120 cm³ in the filtering cartridge) Engine oil top-up (03_03) The oil should be topped up after having checked the level and in any case by adding oil without ever exceeding the MAX. level. Take your vehicle to an Authorised Service Centre to have the engine oil checked and if necessary, topped-up as indi- cated in the scheduled maintenance table. -
Page 48: Warning Light (Insufficient Oil Pressure) (03_04
Warning light (insufficient oil pressure) (03_04) The vehicle is equipped with a warning light that comes on when the key is turned to «ON». However, this light should switch off once the engine has been started. If the light comes on while braking, at idle speed or while turning a corner, it is nec- essary to check the oil level and top it up if required. -
Page 49: Hub Oil Level
PED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY. Recommended products eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance four-stroke engines. JASO MA, MA2 - API SL - ACEA A3 Characteristic Engine oil quantity 1,340 cm³ (of which 120 cm³ in the filtering cartridge) Hub oil level (03_05) Check the presence of oil in the hub, according to the regular controls shown in the table of the scheduled maintenance. - Page 50 LEVEL CHECK - Park the vehicle on level ground and centre stand. - Undo the screw «A» and by inserting punch, check the presence of oil that must be below the lower edge of the loading hole. - With a cloth carefully clean the transmission crankcase. WARNING 03_05 THE FUNCTION OF THE HUB WITH INSUFFICIENT HUB LUBRICATION OR WITH...
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Page 51: Tyres
Recommended products Lubricant for gearboxes and transmissions Lubricant for gearboxes and transmissions. SAE 80W/90, API GL4 - API GL5 Tyres (03_06) Periodically check the inflation pressure of each tyre (when cold). Tyres are fitted with wear indicators; tyres should be replaced as soon as these indi- cators become visible on the tyre tread. -
Page 52: Spark Plug Dismantlement
TYRE INFLATION PRESSURE Front tyre pressure 1.8 bar Rear tyre pressure 2.0 bar Spark plug dismantlement (03_07, 03_08) Removal In order to inspect the spark plug, follow the operation described when the engine is cold: - Slide off the spark plug inspection cover «A» by unscrewing the screw «B». - Slide off the spark plug tube «C». -
Page 53: Removing The Air Filter
CAUTION THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. USING IGNITION ELECTRONIC CENTRAL UNITS OR SPARK PLUGS OTHER THAN THE TYPES PRESCRIBED (SEE «TECHNICAL DATA» SECTION) CAN CAUSE SERIOUS DAMAGE TO THE ENGINE. CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TONGUES OR THEIR SEATS. -
Page 54: Checking The Brake Oil Level
Checking the brake oil level (03_09) The tank of the brake fluid is placed on the right side of the handlebar, under the handlebar cover. To control the brake fluid level, proceed as follows: - rest the vehicle on its centre stand and with the handlebars perfectly horizontal; - control the level with the relative inspection sight glass «A», visible on the right front side of the handlebar cover: •... - Page 55 - Remove the two screws «B». 03_11 - Remove the two screws «C». - Detach the upper handlebar cover, complete with instrument panel, from the lower one, supporting it on the leg shield back plate and paying attention to the instrument panel connector.
- Page 56 WARNING ONLY USE DOT 4-CLASSIFIED BRAKE FLUID. BRAKE CIRCUIT FLUID IS VERY CORROSIVE; MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK. CAUTION AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. IN CASE OF ACCIDENTAL CONTACT, RINSE WITH WATER. THE FLUID IN THE BRAKING CIRCUIT IS HYGROSCOPIC, THAT IS, IT ABSORBS MOISTURE FROM THE SURROUNDING AIR.
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Page 57: Battery
Battery (03_14, 03_15) To access the battery, it is necessary to proceed as follows: - Undo the four screws «A» and remove the rubber cover at the centre of the footrest. - Remove the battery fixing bracket by unscrewing the two screws «B». The battery is the electrical device that requires the most frequent attention and the most thorough maintenance. -
Page 58: Use Of A New Battery
Use of a new battery (03_16) To install a new battery: - Place the battery in its housing. - Connect the positive pole «+» first and then the negative pole «-». - Place the fixing bracket and the battery cover, working in reverse order what is de- scribed in the instructions of the «Battery»... -
Page 59: Long Periods Of Inactivity
Long periods of inactivity (03_17) Battery performance will decrease if the vehicle is not used for a long time. This is the result of the natural phenomenon of battery discharging, and may be due to residual absorption by vehicle components with constant power consumption. Poor battery performance may also be due to environmental conditions and the cleanness of the poles. -
Page 60: Fuses
WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA- TIONS IN FORCE. Fuses (03_18, 03_19, 03_20) The electrical system is protected by a main fuse and five secondary fuses, positioned MAIN FUSEBOX «A»: battery compartment. - Page 61 03_20 FUSE CHART Fuse no. 1 Capacity: 20 A Protected circuits: battery recharge circuit, fuses No. 2 and 3 (live), fuses No. 4 and 5. Fuse no. 2 Capacity: 5 A Protected circuits: ignition switched live instrument panel, indicators, antitheft device pre- installation, stop lights, starter circuit, headlight...
- Page 62 Fuse No. 4 Capacity: 7.5 A Protected circuits: battery- powered control unit. Fuse No. 5 Capacity: 10 A Protected circuits: battery- powered instrument panel, antitheft device pre-installation, headlight, digital display, immobilizer; ignition switched live saddle opener actuator. Fuse No. 6 Capacity: 10 A Protected circuits:...
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Page 63: Lamps
TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF THE BATTERY ELECTROLYTE. CAUTION MODIFICATIONS OR REPAIRS TO THE ELECTRICAL SYSTEM, PERFORMED INCORRECTLY OR WITHOUT STRICT ATTENTION TO THE TECHNICAL SPEC- IFICATIONS OF THE SYSTEM CAN CAUSE MALFUNCTIONING AND RISK OF FIRE. - Page 64 BULBS High/low beam light bulb Type: Halogen (HS1) Power: 12V - 35/35W Quantity: 1 Front side light bulb Type: LED Quantity: 2 Stop light bulb Type: LED Quantity: 1 rear daylight running light bulb Type: Incandescent Power: 12V - 10W Quantity: 1 License plate light bulb Type: Incandescent...
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Page 65: Front Light Group
Quantity: 1 RHS + 1 LHS Front light group (03_22, 03_23, 03_24, 03_25, 03_26) To access the bulb of the front headlight assembly, remove the upper handlebar cover and proceed as follows: - Remove on both sides of the vehicle the screw «A» fixing the surround of the head- light assembly. - Page 66 - Remove the two screws «C». - Detach the upper handlebar cover, complete with instrument panel, from the lower one, supporting it on the leg shield back plate and paying attention to the instrument panel connector. 03_24 HIGH/LOW BEAM LIGHT BULB - Disconnect, by sliding the electric connector off.
- Page 67 A COMMON PHENOMENON AND IS ATTRIBUTABLE TO HUMIDITY AND/OR TO LOW TEMPERATURES; DOES NOT SHOW FAILURE. THE PRESENCE OF DROPS OF WATER, ON THE OTHER HAND, COULD INDI- CATE THAT WATER IS INFILTRATING. CONTACT AN AUTHORISED SERVICE CENTRE. CAUTION DO NOT PLACE, TRANSPORT OBJECTS AND/OR CLOTHES OVER THE FRONT HEADLIGHT ASSEMBLY, WHEN THE HEADLIGHT IS TURNED ON OR OFF.
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Page 68: Head Light Adjustment
Head light adjustment (03_27, 03_28) Proceed as follows: - Position the vehicle in running order and with the tyres inflated to the prescribed pressure, onto a flat surface, 10 m away from a half-lit white screen; ensure that the longitudinal axis of the vehicle is perpendicular to the screen; - Turn on the headlight and check that the borderline of the projected light beam on the screen is not higher than 9/10 or lower than 7/10 of the distance from the ground to the centre of the vehicle headlamp;... - Page 69 - Take out the bulb holder «B» from its fitting by turning it anticlockwise. - Press the bulb, turn it anticlockwise and then take it out. To refit, proceed in reverse order. 03_30 CAUTION THE DAYLIGHT RUNNING LIGHTS LOCATED ON THE FRONT SHIELD ARE OF "LED"...
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Page 70: Rear Optical Unit
Quantity: 2 Rear optical unit (03_32, 03_33, 03_34) To replace the taillight bulb: - Remove the knob-type head «A» fixing the rear headlight assembly, that can be reached from the wheel housing on the left side of the vehicle. - Slide off the headlight assembly by pulling it downwards and releasing the two upper fixings. - Page 71 03_34 CAUTION THE STOP LIGHT BULB IS OF «LED» TYPE. IN THE EVENT OF MALFUNCTION, WE RECOMMEND CONTACTING AN AUTHORISED SERVICE CENTRE FOR RE- PLACEMENT. REAR LIGHT UNIT BULBS rear daylight running light bulb Type: Incandescent Power: 12V - 10W Quantity: 1 Stop light bulb Type: LED...
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Page 72: Rear Turn Indicators
Rear turn indicators (03_35, 03_36) To replace the bulbs: - remove the turn indicator from its seat by undoing the screw «A». 03_35 - Take out the bulb holder «B» from its fitting by turning it anticlockwise. - Press the bulb, turn it anticlockwise and then take it out. To refit, proceed in reverse order. -
Page 73: Number Plate Light
Number plate light (03_37, 03_38) To remove the license plate bulb proceed as follows: - Undo the two screws «A» and remove the cover «B». - Slide off the bulb holder «C» from its seat. - Slide off the bulb. CAUTION 03_37 DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB... -
Page 74: Rear-View Mirrors
Rear-view mirrors (03_39, 03_40) The mirrors can be set to the desired position by adjusting the mirror frame. 03_39 To remove the rear view mirror, lift the rubber protection, unscrew the lock nut «A» slightly to unlock the stem. Unscrew the stem «B» until removing it. CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING. -
Page 75: Front Disc Brake
Front disc brake (03_41) The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system. -
Page 76: Rear Drum Brake
Rear drum brake (03_42) Operate adjusting nut «B» and loosen lock nut «A» shown in the figure. Note that when the throttle is in idle the wheel should rotate free. After the adjustment, screw lock nut «A». CAUTION BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE. 03_42 Puncture (03_43) The vehicle is equipped with Tubeless tyres (without inner tube). -
Page 77: Inactivity Of The Vehicle
Inactivity of the vehicle (03_44) The following operations are recommended: 1. Clean the scooter thoroughly and then cover it with a canvas; 2. With the engine off, remove the spark plug and pour 1 - 2 cm³ of oil through its hole (greater quantities are harmful to the integrity of the engine itself). - Page 78 CAUTION DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM. CAUTION DO NOT USE A HIGH-PRESSURE WATER JET MACHINE TO CLEAN THE EN- GINE AND/OR VEHICLE; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO: •...
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Page 79: Troubleshooting
INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN- TRE. WARNING CLEAN YOUR SCOOTER FREQUENTLY SO AS TO AVOID POSSIBLE DIRT OR MUD DEPOSITS THAT COULD CAUSE MALFUNCTIONING IN THE THROTTLE GRIP TRANSMISSION AND/OR OTHER COMPONENTS. Troubleshooting STARTING FAILURE Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre. - Page 80 Fuel pump fault Contact an Authorised Service Centre Flat battery Recharge the battery * IMPORTANT: DO NOT USE THE SCOOTER TO THE COMPLETE EXHAUSTION OF FUEL; SHOULD THIS OCCUR, DO NOT ATTEMPT TO START THE ENGINE. TURN THE IGNITION SWITCH TO «OFF»...
- Page 81 HIGH CONSUMPTION AND LOW PERFORMANCE Clogged or dirty air filter Try to blow out with compressed air, otherwise replace the filter INSUFFICIENT BRAKING Greasy disc. Worn pads. Faulty Contact an Authorised Service braking system. Presence of air in Centre. the front and rear brake circuit. INEFFICIENT SUSPENSION Shock absorber fault, oil leak, end Contact an Authorised Service...
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Page 83: Technical Data
Vespa Sprint 125ie 150ie 3Valvole Chap. 04 Technical data... -
Page 84: Data
Data (04_01) 04_01... - Page 85 VEHICLE TECHNICAL DATA Chassis Stamped plate body with welded structural reinforcements. Front suspension Single arm with helical spring and single double-acting hydraulic shock absorber. Rear suspension Double-acting shock absorber, adjustable to four positions at preloading. Front brake Ø 200 mm disc brake with hydraulic control activated by handlebar right-side lever;...
- Page 86 ³ ENGINE SPECIFICATIONS Type Single-cylinder, 4-stroke Engine capacity 124 cm³ Bore x stroke 52.0 x 58.6 mm Max. power 7.9 kW at 7,700 rpm MAX. torque 10.4 Nm at 6,000 rpm Idle speed (1,750±100) rpm Valve clearance (when cold) intake: 0.08 mm exhaust: 0.08 mm Timing system 3 valves (2 intake, 1 drainage).
- Page 87 Ignition Electronic capacitive discharge ignition, with variable advance and separate H.V. coil. Ignition advance Three-dimensional map managed by control unit Spark plug (125 cm³) NGK CR8EB Electrode gap 0.7 - 0.8 mm Fuel system Electronic injection with Ø 26 mm throttle body, single injector Fuel Unleaded petrol (95 RON)
- Page 88 Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft chain- driven. Transmission CVT expandable pulley variator with torque server, V-belt, self- ventilating dry automatic centrifugal clutch and transmission housing with forced-circulation air cooling. Final reduction with gear reduction unit in oil bath. Lubrication Engine lubrication with lobe pump (inside crankcase), chain-driven,...
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Page 89: Tool Kit
CAPACITIES Engine oil 1,340 cm³ (of which 120 cm³ in the filtering cartridge) Hub oil 270 cm³ Fuel tank capacity 8 ± 0.1 l Tool kit (04_02) The toolkit comprises: - one box-spanner; - one twin screwdriver; - one special spanner for adjusting the rear shock absorbers; - one fuse puller;... -
Page 91: Spare Parts And Accessories
Vespa Sprint 125ie 150ie 3Valvole Chap. 05 Spare parts and accessories... -
Page 92: Warnings
Warnings (05_01) WARNING IT IS RECOMMENDED THAT "ORIGINAL PIAGGIO SPARE PARTS" BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY AS- SURANCE AS THOSE INITIALLY FITTED ON THE VEHICLE. IT SHOULD BE REMEMBERED THAT USING NON-ORIGINAL SPARE PARTS 05_01 CAUSES YOUR WARRANTY RIGHTS TO EXPIRE. - Page 93 NEVER OPERATE THE VEHICLE WITH ACCESSORIES (BAGS, TOP BOX AND/ OR WINDSHIELD) AT A SPEED HIGHER THAN 80 kph. THE VEHICLE CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES- SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB- NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON- DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD...
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Page 95: Scheduled Maintenance
Vespa Sprint 125ie 150ie 3Valvole Chap. 06 Scheduled maintenance... -
Page 96: Scheduled Servicing Table
Scheduled servicing table (06_01) Adequate maintenance is fundamental to ensuring long-lasting, optimum operation and performance of your vehicle. To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it. - Page 97 km x 1,000 Electrical system and battery Cylinder cooling system Brake levers Brake fluid ** Engine oil* Hub oil Headlight aiming adjustment Brake pads Tyre pressure and wear Vehicle road test Suspension Steering Transmission I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE, IF NECESSARY C: CLEAN; R: REPLACE; A: ADJUST; L: LUBRICATE * Check level every 2,500 km ** Replace every 2 years...
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Page 98: Table Of Recommended Products
Table of recommended products (06_02) Piaggio & C. S.p.A. recommends eni products for scheduled maintenance of its ve- hicles. 06_02 RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP GEAR SAE 80W-90 Lubricant for gearboxes and transmissions. API GL-4 AGIP BRAKE 4 Brake fluid. - Page 99 UNIT OF MEASURE - CONVERSION - E NGLISH YSTEM (IS). NTERNATIONAL YSTEM 1 Inch (in) 25.4 Millimetres (mm) 1 Foot (ft) 0.305 Metres (m) 1 Mile (mi) 1.609 Kilometres (km) 1 US gallon (USgal) 3.785 Litres (l) 1 Pound (lb) 0.454 Kilograms (kg) 1 Cubic inch (in³) 16.4 Cubic centimetres (cm³)
- Page 101 TABLE OF CONTENTS ABS: 17 Fuel: 23 Maintenance: 45, 95 Tank: 23 Air filter: 53 Fuses: 60 Mirrors: 74 Technical Data: 83 Top box: 28 Transmission: 41 Turn indicators: 72 Tyre pressure: 34 Battery: 57, 58 Horn: 15 Puncture: 76 Tyres: 51 Brake: 54, 75, 76 Hub oil: 49...
- Page 102 The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.