Related Manuals for Duracell DG65M-R62 Series
Summary of Contents for Duracell DG65M-R62 Series
- Page 1 Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage. Portable Gas Generator: For Outdoor Use Only! Owner’s Manual for 5000 Watt Rated DG65M-R62 Series DG65M-R62 6000 Watt Surge Portable Generator...
-
Page 2: Welcome
Welcome Thank you for your purchase of this quality Duracell product. We wish you years of success using your new portable generator. This machine is designed to supply electrical power and must be operated outdoors only. This manual contains general warnings about the risks of operating a portable generator and specific warnings about the operation and maintenance of this particular portable generator. - Page 3 Retain for your records Record your generator’s model number and serial number as well as the date you purchased the generator below. This information can be found on the box and the product information label on the generator, see sample below. Retain this information for your records.
-
Page 4: Table Of Contents
Table of Contents Welcome ............................... 0 Customer Service ............................0 Important safety precautions ......................... 3 Generator Safety Labels: .......................... 4 Safety warnings ............................. 6 Carbon Monoxide WARNINGS ......................... 6 Electrical system WARNINGS ........................8 Burn and fire WARNINGS ......................... 8 Reference manual contains critical information .................. -
Page 5: Important Safety Precautions
Important safety precautions This manual contains critical safety information. Please read the entire manual closely. Because safety is paramount and using a generator carries significant responsibilities, we have outlined warnings and the general hazards of operating generators. In addition, we have summarized the recommended procedures for operating, repairing, maintaining, and storing your specific generator to keep you and others safe. -
Page 6: Generator Safety Labels
Generator Safety Labels: P a g e DG65M-R62... - Page 7 Generator Fuel Related Safety and Information Labels: Fuel Tank Label for: DG65M-R62 Fuel On/Off Valve Label Generator Operating Safety Labels: P a g e DG65M-R62...
-
Page 8: Safety Warnings
Safety warnings Carbon Monoxide WARNINGS The exhaust from your generator contains carbon monoxide. Breathing this poisonous gas, which is odorless and colorless, can cause unconsciousness and could even kill you. Only operate your generator outdoors. Operating a generator carries serious responsibility. - Page 9 Electrical shock WARNINGS Your generator produces significant electrical power. It could cause electric shock or even electrocution if not used properly. • Keep your generator dry. • Do not operate your generator when your hands are wet. • Do not operate your generator in wet conditions such as rain, snow or fog. Do not use it near a pool or sprinkler.
-
Page 10: Electrical System Warnings
Electrical system WARNINGS When connecting to a building’s electrical system for standby power, this connection must be made by a qualified electrician. This connection must isolate your generator’s power from the utility’s power and remain in compliance with all electrical codes and applicable laws. •... -
Page 11: Reference Manual Contains Critical Information
Duracell Generators reserves the right to change the specifications and instructions. Duracell Generators also reserves the right to discontinue and modify the design of the generator at any point without incurring any obligation and without providing notice. This document may not be reproduced in whole or in part without written permission from Duracell Generators. -
Page 12: Ac Receptacles
GROUND TERMINAL 16 FUEL SWITCH L5-30 RECEPTACLE 17 CHOKE AC CIRCUIT BREAKER 18 TANK ALTERNATOR 19 FUEL TUBE LOW OIL LAMP 20 CHECK VALVE FOOT 21 FUEL TANK CAP 10 OIL FILLER CAP 22 HOUR METER 11 AXLE 23 MUFFLER COMP 12 NUT 24 L14-30 RECEPTACLE AC receptacles... -
Page 13: Package Contents
Warning: Do not use electrical cords that are damaged, worn, bare or frayed. Your generator produces significant electrical power. Using damaged, worn, bare or frayed power cords could cause electric shock or even electrocution. Only use electrical cords that support the amount of wattage outlined above for each receptacle. -
Page 14: Unpacking And Assembly
See “Component Identification” section of this manual for a diagram of the generator and its components. • For missing components, contact Duracell Support at 1-888-980-4938. • For damaged components, contact the freight company that delivered the unit and file a claim. - Page 15 d) With the help of another person (at least two people are required for this step), carefully remove the generator main unit from the box and set it upon the cardboard cover. e) Unpack the Mobility and Assembly Kit as shown. ASSEMBLY: Following are the steps for assembling the wheel kit and attaching it to the generator: 1.
- Page 16 2. First, you’ll place the wheels on the frame. To do this, place the washer on the axle and insert it from the inside of the frame toward the outside of the frame as shown at right; Then, install the spacer as shown; Place wheel onto axle;...
- Page 17 4. The last step is attaching the handle. Please note there are two different length bolts; the longer bolt will go through the upper hole and the short bolt through the lower hole: Start by installing the upper bolt and nut to hold the handle in place, only tighten by hand at this point.
- Page 18 Now your generator should look like the picture below, which is ready for the next step of adding engine oil. 5. Add engine oil and check the engine: IMPORTANT NOTE! Engine is shipped without engine oil! Before operation, engine must be filled with the appropriate type and quantity of oil as specified by the engine manufacturer.
-
Page 19: Select Suitable Location
Select Suitable Location WARNING: LOCATION HAZARDS Choose a suitable site for operating your generator to prevent possible death from carbon monoxide poisoning or injury from fire/explosion, hot surfaces, or equipment tip-over. Your generator can crush and cause serious injury if it rolls out of control or tips over. - Page 20 Positioning: 1. The generator should be positioned on a firm, level (less than 3 degree slope), heat-resistant surface with good drainage and a nearby water supply. 2. Ensure that the generator sits level and will not slide or shift during operation. If applicable, block the generator’s wheels to prevent movement.
-
Page 21: Pre-Operation Check And Safety Rules
DANGER: Carbon Monoxide Hazard Exhaust fumes from the engine contain carbon monoxide (CO), a poisonous gas you cannot see, smell, or taste. The CO generated by the engine can rapidly accumulate, even in areas that appear to be well ventilated, resulting in dangerous and fatal concentrations within minutes. - Page 22 Always replace damaged or missing parts with parts designed specifically for this machine. Please contact Duracell Generators customer service to get replacement parts. 20 |...
- Page 23 Modifications Do not modify the generator in any way or deactivate any safety device. Do not change or add to fuel tank, fuel line, or exhaust system. Modifications can result in hazards related to carbon monoxide poisoning, fuel leaks, fire, explosion or other serious safety hazards, and will also VOID the warranty.
-
Page 24: Pre-Operational Checks
Seek Medical aid for suspected carbon monoxide poisoning The running engine gives off carbon monoxide, a poisonous gas that can kill you. If you start to feel sick, dizzy, or weak while using the generator, shut off the engine and get to fresh air RIGHT AWAY. - Page 25 2. Check/Add Oil to Engine CAUTION: Inadequate Lubrication Hazard Never operate Generator with inadequate lubricant in the engine. This will cause overheating and severe damage to the engine. Engine: See engine Owner’s Manual for capacity and recommended oil type for your expected ambient conditions.
- Page 26 The surge wattage is the short burst of power needed to start these tools, appliances, and other electrical devices. 5. Fuel requirements Use only high quality unleaded gasoline to help minimize combustion chamber deposits. Use only clean gasoline and oil. Never use gasoline or oil that is stale, contaminated, or poor quality.
-
Page 27: Starting The Generator
Starting the Generator For safety, do not operate your generator indoors or in partially enclosed areas. The generator’s exhaust contains toxic carbon monoxide gas and can collect rapidly in even partially enclosed areas such as a garage. Breathing this poisonous gas can cause severe illness and even death. 1. -
Page 28: Monitoring The Fuel Level
7. Allow the engine to warm up for 2 minutes before plugging electrical devices into your WARNING: The engine exhaust from this product contains carbon monoxide gas. Breathing this poisonous gas, which is odorless and colorless, can cause unconsciousness and even death. generator. -
Page 29: Shutting Down The Generator
Shutting Down the Generator 1. Unplug any electrical device that’s currently plugged into the AC outlet before turning off your generator. 2. Run the generator at “no-load” for several minutes to stabilize the internal temperatures of the engine and generator. 3. -
Page 30: Maintenance Safety Precautions
Note: Your Authorized Service Dealer is knowledgeable about your generator, and is best equipped to maintain and repair it. To ensure smooth, economical, and trouble-free operations, use only new, genuine Duracell generator parts or their equivalents when repairing your generator and replacing its parts. -
Page 31: Maintenance Schedule
Maintenance schedule Regular service period (1) Perform at indicated intervals Before Weekly First Every three Every six Every year each month months months Start engine Engine oil* Check Change Air filter* Check Clean Spark plug* Clean/adjust Replace Idle speed* Check/adjust Spark arrestor* Clean (optional part) -
Page 32: Engine Maintenance
NOTICE: Dispose of used motor and pump oil in a manner that is compatible with the environment and in accordance with local, state, and federal laws and regulations. • Take used oil in a sealed container to your local recycling center or service station for reclamation. -
Page 33: Emission Control System Information
Emission Control System Information Please refer to the engine owner’s manual regarding the emission control system information and any maintenance requirements to keep your equipment in compliance with regulations. You may also consult your Authorized Service Dealer for maintenance and repair procedures that are applicable to your specific needs and usage. - Page 34 * Following are the procedures for draining gasoline from your generator before storing it: • Unscrew the fuel tank cap. • Remove the debris screen. • Use a hand siphon (commercially available) to empty tank. • Reinstall the debris screen and fuel tank cap. •...
-
Page 35: Troubleshooting
Troubleshooting Problem Cause Solution Generator will not start Fuel tank is empty Refill gasoline to proper level Defective or dirty spark plug Replace spark plug An electrical device is plugged Unplug device and restart generator into the generator Generator will not start or it Oil level is too low Refill oil to the proper level starts but runs roughly... - Page 36 or it doesn’t appear to be Circuit breaker is open Reset circuit breaker generating electricity Capacitor is defective Contact your Authorized Service Dealer to replace capacitor Brush assembly is faulty Contact your Authorized Service Dealer to replace brush assembly AVR is faulty Contact your Authorized Service Dealer to replace AVR Wiring is loose...
-
Page 37: Generator Specifications: Dg65M-R62
Generator Specifications: DG65M-R62 Model DG66M-R62 Type Portable Generator AC Voltage(s) 120V/240V Single Phase Frequency 60Hz Maximum output 6,000 Watts Rated output 5,000 Watts Power factor Model Kohler CH395 Command Pro Cooling system Air-cooled, 4-cycle Bore × Stroke 3.1 in x 2.3 in (78 mm x 58 mm) Displacement 16.9 cu. -
Page 38: Wiring Diagram Dg65M-R62
Wiring diagram DG65M-R62 36 | P a g e DG65M-R62... -
Page 39: Parts List Dg65M-R62
Parts list DG65M-R62: FRAME COMP (DG6XR-1000) 13 WHEEL 10’ (DG6XX-1021) AC CIRCUIT BREAKER 30A (DG6XX-1012) 14 ENGINE CH395 (DG6XX-CH395) WY-20R RECEPTACLE (DG6XX-1014) 15 ENGINE SWITCH (DG6XR-1022) GROUND TERMINAL (DG6XX-1018) 16 FUEL SWITCH (DG6XX-1023) L5-30 RECEPTACLE (DG6XX-1015) 17 CHOKE AC CIRCUIT BREAKER 20A (DG6XX-1013) 18 TANK (DG65X-1024) ALTERNATOR (DG65X-1017) 19 FUEL TUBE (DG6XX-1025) - Page 40 GENERATOR NUMBER PART NUMBER DESCRIPTION DGG65-1100 CONNECTION FLAT DGG65-1101 STATOR COMP DGG65-1102 STATOR COVER DGG65-1103 ROTOR,COMP DGG65-1104 GENERATOR STAY DGG65-1105 BRACKET,RR.,MOTOR(BLACK) DGG65-1106 GENERATOR FAN DGG65-1107 BRUSH ASSY DGG65-1108 VOLTAGE REGULATOR (5KW) DGG65-1109 FASTNESS BOLT(ROTOR)8×255 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG516-1110...
- Page 41 DG8185-1113 FLANGE BOLT(STATOR) 8×185 DGSW8-1114 WASHER,SPRING(ROTOR) 8MM DGBW3-1115 BAND’WIRE(SINGLE) 300mm DG65X-1116 GENERATOR FRONT STAY DG65X-1117 BEARING 6204RS DGM05-1118 NUT (STATOR) M5 DGSW5-1119 WASHER,SPRING 5MM DGPW5-1120 WASHER,PLAIN 39 | P a g e DG65M-R62...
- Page 42 FUEL TANK ASSEMBLY NUMBER PART NUMBER DESCRIPTION DG6XX-1200 COCK ASSY.FUEL DG6XX-1201 CLIP,TUBE (B8) DG6XX-1202 TUBE,FUEL 4.5×205 DG6XX-1203 FUEL SENSOR ASSY DG6XX-1204 CAP COMP,FUEL FILLER DG6XX-1205 FUEL FILLER DG665-1206 TANK COMP,FUEL(COPPER) 6.5 GALLON DG612-1008 BOLT,FLANGE M6X12 DG622-1207 BOLT,FLANGE 6×22×2.0 DG510-1208 SCREW 5×10 DG6XX-1209 CHECK VALVE TUBE,FUEL 4.5×700...
- Page 43 FRAME＆CONTROL PANEL NUMBER PART NUMBER DESCRIPTION DG6XB-1000 FRAME COMP DG65B-1001 CONTROL PANEL ASSY DG6XX-1002 CONTROL PANEL CASE DG6XX-1003 BOTTOM RUBBER A DGM08-1004 NUT FLANGE M8 DGM10-1005 NUT FLANGE M10 DG6XX-1006 BOTTOM RUBBER B DG6XB-1007 AXLE DG612-1008 BOLT FLANGE,6X12 DG6XX-1009 FOOT DG6XX-1010 HANDLE DG6XB-1000...
-
Page 44: Contact Information For Technical And Customer Assistance
Contact information for Technical and Customer Assistance Locate an Authorized Service Dealer For assistance in finding an Authorized Service Dealer, contact Duracell Generators Customer Service at 888-980-4938 or TechSupport@DuracellGenerators.com. Visit our web site at www.DuracellGenerators.com. Registration Card Please fill out the registration card, and return it within 30 days of the purchase date. Registration card can be found in the same plastic bag as your manual. -
Page 45: Wattage Reference Chart
Wattage Reference Chart Do not exceed your generator’s capacity: Exceeding the wattage or amperage capacity can damage your generator and any devices attached to it. 1. Identify all of the devices you would like to power by your generator at the same time. 2. -
Page 46: Limited Warranty
Innovative Energy Solution, Inc. NOTE: Some services performed by parties other than IES may void warranty. Always contact Duracell Generators Customer Support at 1-888-980-4938 prior to having any service or warranty work performed, as some services performed by parties other than IES approved service centers may void warranty. - Page 47 Transportation costs to and from service center are the responsibility of the buyer/customer. IES can supply you with the service center location in your area by contacting Duracell Generators customer support at the number below.
- Page 48 __________________________________________________________________ Customer Service 1-888-980-4938 www.DuracellGenerators.com © 2014 Duracell, a division of The Gillette Company, Bethel, CT 06801 USA DURACELL is a registered trademark of The Gillette Company, used under license. All rights reserved. 46 | P a g e DG65M-R62...