Table of Contents
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I
I
NSTALLATION
NSTRUCTIONS FOR
*M(H,S)8 / GD(H,S)8 / GHS8 / GME8
ADS(H,S)8 / AMEH8 G
(CATEGORY I )
These furnaces comply with requirements embodied in
the American National Standard / National Standard of
Canada ANSI Z21.47·CSA-2.3 Gas Fired Central Furnaces.
ATTENTION INSTALLING PERSONNEL
As a professional installer, you have an obligation to know the
product better than the customer. This includes all safety pre-
cautions and related items.
Prior to actual installation, thoroughly familiarize yourself with
this Instruction Manual. Pay special attention to all safety warn-
ings. Often during installation or repair, it is possible to place
yourself in a position which is more hazardous than when the
unit is in operation.
Remember, it is your responsibility to install the product safely
and to know it well enough to be able to instruct a customer in
its safe use.
Safety is a matter of common sense...a matter of thinking before
acting. Most dealers have a list of specific, good safety
practices...follow them.
The precautions listed in this Installation Manual are intended
as supplemental to existing practices. However, if there is a
direct conflict between existing practices and the content of
this manual, the precautions listed here take precedence.
R
ECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION
NOTE: Please contact your distributor or our website listed
below for the applicable Specification Sheet referred to in this
manual.
IO-446C
11/2015
F
AS
URNACE
Installer: Affix all manuals
adjacent to the unit.
5151 San Felipe Suite 500 • Houston, TX 77056
www.goodmanmfg.com • www.amana-hac.com
© 2011 - 2015 Goodman Manufacturing Company, L.P.
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
TABLE OF CONTENTS
Safety Considerations ...................................................... 3
Additional Safety Considerations .................................... 4
Shipping Inspection .......................................................... 4
Electrostatic Discharge (ESD) Precautions ....................... 5
To The Installer .................................................................. 5
PRODUCT APPLICATION ............................................................ 5
LOCATION REQUIREMENTS AND CONSIDERATIONS .................. 6
Clearances and Accessibility ........................................... 7
Installation Positions ....................................................... 7
Horizontal Installation ..................................................... 7
Furnace Suspension .......................................................... 8
Existing Furnace Removal ................................................. 8
Thermostat Location ......................................................... 8
COMBUSTION AND VENTILATION AIR REQUIREMENTS ............. 8
CATEGORY I VENTING (VERTICAL VENTING) .............................. 9
(CATEGORY I FURNACES ONLY) ......................................... 10
Checklist Summary .......................................................... 10
Check 1 - Proper chimney termination .......................... 11
vented into this chimney channel .............................. 11
Check 3 - Chimney Crown Condition. .............................. 12
Check 4 - Debris in Cleanout ........................................... 12
Check 5 - Liner Condition. ............................................... 12
Check 6 - Dilution Air. ..................................................... 12
Check 7 - Complete the Installation. ............................... 12
Fix 1 - Liner Termination ................................................. 13
Fix 2 -Change Venting Arrangements .............................. 13
Fix 3 - Rebuild the Crown ................................................ 13
Fix 4 - Relining ................................................................ 13
ELECTRICAL CONNECTIONS ..................................................... 14
Wiring Harness ............................................................... 14
115 Volt Line Connections .............................................. 14
Fossil Fuel Applications ................................................. 14
Junction Box Relocation ................................................. 14
24 Volt Thermostat Wiring ............................................. 15
with 2-Stage Condenser Field Wiring ........................ 15
Setting the Heat Anticipator ............................................ 16
115 Volt Line Connection of Accessories ........................ 16
Electronic Air Cleaner ..................................................... 16
24 Vac Humidifier ........................................................... 16
GAS SUPPLY AND PIPING ........................................................ 16
High Altitude Derate ........................................................ 17
Propane Gas Conversion ................................................ 17
Gas Piping Connections .................................................. 17
Upflow Installations ....................................................... 18
Counterflow Installations .............................................. 18
Gas Piping Checks ........................................................... 18
Propane Gas Tanks and Piping ....................................... 19
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Table of Contents
Troubleshooting
Related Manuals for Amana M8
Summary of Contents for Amana M8
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Page 1: Table Of Contents
Propane Gas Tanks and Piping ........19 5151 San Felipe Suite 500 • Houston, TX 77056 IO-446C www.goodmanmfg.com • www.amana-hac.com 11/2015 © 2011 - 2015 Goodman Manufacturing Company, L.P. is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved. - Page 2 CIRCULATING AIR AND FILTERS ..........20 TROUBLESHOOTING ............... 30 Ductwork - Air Flow ............20 Electrostatic Discharge (ESD) Precautions ..... 30 Filters - Read This Section Before Diagnostic Chart ............. 30 Installing The Return Air Ductwork ........ 20 Fault Recall ..............30 Upright Installations ............
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Page 3: Safety Considerations
WARNING WARNING O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY OODMAN INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES REFER TO THIS MANUAL OR ADDITIONAL ASSISTANCE OR F YOU INSTALL OR PERFORM SERVICE ON THIS UNIT YOU ASSUME INFORMATION... -
Page 4: Additional Safety Considerations
RISQUE D'EMPOISONNEMENT AU MONOXYDE DE CARBONE Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio. Cette ventilation est nécessaire pour éviter le danger d'intoxication Las emisiones de monóxido de carbono pueden circular a través au CO pouvant survenir si un appareil produisant du monoxyde del aparato cuando se opera en cualquier modo. -
Page 5: Electrostatic Discharge (Esd) Precautions
(ESD) P In such applications , the furnace must be installed with the fol- LECTROSTATIC ISCHARGE RECAUTIONS lowing stipulations: NOTE: Discharge body’s static electricity before touching unit. An • It must be installed per the installation instructions electrostatic discharge can adversely affect electrical components. provided and per local and national codes. -
Page 6: Location Requirements And Considerations
WARNING WARNING O PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO O PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE FIRE DO NOT INSTALL THIS FURNACE IN A MOBILE HOME TRAILER PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE RECREATIONAL VEHICLE OBSERVED WHEN INSTALLING THIS UNIT To ensure proper furnace operation, install, operate and maintain... -
Page 7: Clearances And Accessibility
For vertical (upflow or downflow) applications, the • Adequate combustion/ventilation air must be supplied minimum cooling coil width shall not be less than furnace to the closet. width minus 1”. Additionally, a coil installed above an • Furnace must be completely sealed to floor or base. upflow furnace or under a counterflow furnace may be Combustion/ ventilation air supply pipes must terminate the same width as the furnace or may be one size larger... -
Page 8: Furnace Suspension
so that the ignition source and burners are located not less than Test for draft hood equipped appliance spillage at the eighteen inches (18") above the floor and is protected or located to draft hood relief opening after 5 minutes of main burner prevent physical damage by vehicles. -
Page 9: Category I Venting (Vertical Venting)
290°F purchase one (0270F01119) chimney transition bottom kit. ® ® Note: This kit is for use on Amana brand and Goodman brand 80% AFUE, 33” tall “H” and “S” model furnaces installed in the upflow position only. 1. Disconnect electrical power from the furnace. -
Page 10: Exterior Masonry Chimneys (Category I Furnaces Only)
7. Remove the chimney transition bottom from the transition WARNING bottom kit. 8. Install the chimney top with the four screws retained from OSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH step 6 onto the new chimney transition bottom from the DAMAGING CONDENSATION CAN OCCUR INSIDE MASONRY CHIMNEYS transition bottom kit. -
Page 11: Check 1 - Proper Chimney Termination
If the chimney does not meet these termination requirements, but Proper Chimney all other requirements in the checklist can be met, it may be pos- Termination? sible for a mason to extend the chimney. If this will not be practi- (Check 1) cal, see Fix 1. -
Page 12: Check 3 - Chimney Crown Condition
Appliances which burn propane (sometimes referred to as LP (liq- Flexible liners should be hung straight or nearly straight. If it is uefied petroleum)) gas are considered gas-fired appliances. spiraled in the chimney and in good condition, it should be rehung. To do this, break the top seal;... -
Page 13: Fix 1 - Liner Termination
• Extremely cold weather If B vent is to be used, it must be supported adequately. Supports (such as fire stops or thimbles) must be used to prevent the B vent • Long vent connectors from coming into direct contact with the tile liner or chimney •... -
Page 14: Electrical Connections
• The previous liner was properly sized and installed, and 115 V ONNECTIONS suffered from condensation damage. Before proceeding with electrical connections, ensure that the sup- • It is required by your local building codes. ply voltage, frequency, and phase correspond to that specified on the unit rating plate. -
Page 15: Volt Thermostat Wiring
3. Models that have the junction box located in the burner Heating Heating/Cooling Room Room Thermostat compartment will need to move the junction box directly Thermostat over. 4. Attach the junction box to the left side of the furnace, using the screws removed in step 2. -
Page 16: Setting The Heat Anticipator
Control Module ECO-TECH Neutral 120 VAC Hot 120 VAC MOTOR Field Furnace Supplied Control Air Cleaner Relay Optional Accessories GME8, AMEH8, GDH8, ADSH8 & (A/G)MH8 MODELS ONLY Heating/Cooling If it is necessary for the installer to supply additional line voltage Room Thermostat wiring to the inside of the furnace, the wiring must conform to all local codes, and have a minimum temperature rating of 105°C. -
Page 17: High Altitude Derate
Models using Single Stage Gas Valves INLET GAS SUPPLY PRESSURE Natural Gas Minimum: 4.5" w.c. Maximum: 10.0" w.c. Propane Gas Minimum: 11.0" w.c. Maximum: 13.0" w.c. Manifold Pressure Altitude Orifice NOTE: Adjusting the minimum supply pressure below the limits in Pressure Sw itch the above table could lead to unreliable ignition. -
Page 18: Upflow Installations
– Natural Gas Capacity of Pipe Protect connectors and semi-rigid tubing against In Cubic Feet of Gas Per Hour (CFH) physical and thermal damage when installed. Ensure Length of Nominal Black Pipe Size aluminum-alloy tubing and connectors are coated to Pipe in Feet 1/2"... -
Page 19: Propane Gas Tanks And Piping
3. Pressure drop in lines between regulators, and between WARNING second stage regulator and the appliance. Pipe size will depend on length of pipe run and total load of all O AVOID THE POSSIBILITY OF EXPLOSION OR FIRE NEVER USE A MATCH appliances. -
Page 20: Circulating Air And Filters
IRCULATING IR AND ILTERS When a furnace is installed so that supply ducts carry air circu- lated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct sealed to UCTWORK the furnace casing and terminating outside the space containing WARNING... -
Page 21: Horizontal Installations
Consider installing an air cleaner with deep-pleated media filter at the time of furnace installation. A deep-pleated filter with a MERV rating of 8 (minimum) will often provide better filtration to protect equipment and the air distribution system than a standard 1" filter and often has lower static pressure loss than a 1"... -
Page 22: Heating Mode
• If low-stage delay period expires, control will shift EATING operation from low-stage heating mode operation to high- “1 STG” SWITCH IS SET TO POSITION stage heating mode operation. Control will energize circulator blower high heat speed and high stage gas valve. The normal operational sequence in heating mode is as follows: •... -
Page 23: Start-Up Procedure And Adjustment
• NOTE: There is an approximate 30 second delay between thermo- Circulator blower is de-energized. Electronic air cleaner stat energizing and burner firing. terminals are de-energized. • Furnace awaits the next call from thermostat. URNACE HUTDOWN 1. Set the thermostat to lowest setting. TART ROCEDURE DJUSTMENT... - Page 24 13. Turn ON electrical power and gas supply to the system. Pressure Regulator (under cap screw) Inlet 14. Turn valve switch ON. Outlet Pressure Pressure ODELS USING TAGE ALVES CAUTION O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE NLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATOR...
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Page 25: Gas Manifold Pressure Measurement And Adjustment
High Fire INLET GAS SUPPLY PRESSURE Regulator Regulator Natural Gas Minimum: 4.5" w.c. Maximum: 10.0" w.c. Adjust Vent Propane Gas Minimum: 11.0" w.c. Maximum: 13.0" w.c. If supply pressure differs from table, make the necessary adjust- ments to pressure regulator, gas piping size, etc., and/or consult with local gas utility. - Page 26 3. Outlet pressure tap connections: Only small variations in gas pressure should be made by adjust- ing the gas valve pressure regulator. The manifold pressure must a. Honeywell valve: be measured with the burners operating. To measure and adjust Remove the outlet pressure Tap plug. Install an 1/8” NPT the manifold pressure, use the following procedure.
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Page 27: Gas Input Rate Measurement (Natural Gas Only)
M anifold Gas Pressure Range Nom inal Natural Low Stage 1.6 - 2.2" w .c. 1.9" w .c. High Stage 3.2 - 3.8" w .c. 3.5" w .c. SUPPLY Propane Low Stage 5.7 - 6.3" w .c. 6.0" w .c. High Stage 9.7 - 10.3"... -
Page 28: Circulator Blower Fan Timing Adjustment
2. Select the heating and cooling blower speeds that match then steps to the high input rate. Operation is as described the installation requirements from the airflow table in the under Sequence of Operation (Integrated Ignition Control) – Mode Specification Sheet applicable to your model. (Please DIP Switch is set to “2 STG”... -
Page 29: Burner Flame
NOTE: Both readings may be taken simultaneously and read di- WARNING rectly on the manometer if so desired. If an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furnace, the O AVOID PERSONAL INJURY OR DEATH DO NOT REMOVE ANY readings must also include theses components, as shown in the INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT... -
Page 30: Flame Sensor
LAME ENSOR ESETTING OCKOUT The flame sensor is a probe mounted to the burner/manifold as- Furnace lockout results when a furnace is unable to achieve igni- sembly which uses the principle of flame rectification to deter- tion after three attempts. It is characterized by a non-functioning mine the presence or absence of flame. -
Page 31: Filters
ILTERS LAME ENSOR UALIFIED ERVICER Under some conditions, the fuel or air supply can create a nearly WARNING invisible coating on the flame sensor. This coating acts as an O AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH insulator causing a drop in the flame sense signal. If the flame DISCONNECT ELECTRICAL POWER BEFORE REMOVING FILTERS EVER sense signal drops too low the furnace will not sense flame and... -
Page 32: Before Leaving An Installation
6. Replace burner (opposite of removal). Ensure burners are EPAIR AND EPLACEMENT ARTS fully seated on burner bracket and are properly aligned. • When ordering any of the listed functional parts, be sure to Replace burner box top. Reconnect wiring. provide the furnace model, manufacturing, and serial 7. -
Page 33: Component Id
OMPONENT Tubular Heat Exchanger Pressure Switch Flue Pipe Connection Induced Draft Blower (Chimney Transition Top Shipped Loose) 躀 Gas Line Entrance Gas Valve Rollout Limit Junction Box Wiring Harness Grommet Gas Manifold Gas Line Entrance (Alternate) Inshot Burner Transformer Circulator Blower Blower Door Interlock Switch Integrated Control Module... -
Page 34: Appendix D Troubleshooting Chart
ROUBLESHOOTING HART PCBBF134 & PCBBF132 CONTROL BOARDS Fault Associated Symptoms of Possible Corrective Cautions LED Code Description(s) Abnormal Operation Action & Notes Causes •Turn power OFF •Assure 115 and 24 volt •Furnace fails to operate. NONE •No 115 volt power to •Manual disconnect switch prior to repair. - Page 35 ROUBLESHOOTING HART PCBBF134 & PCBBF132 CONTROL BOARDS Associated Fault Symptoms of Cautions Associated Possible Causes Corrective Action LED Code Description(s) Abnormal Operation & Notes LED Code •Check primary limit. •Insufficient conditioned air •Turn power OFF • Circulator blower runs • Primary limit Replace if necessary.
- Page 36 ROUBLESHOOTING HART PCBBF134 & PCBBF132 CONTROL BOARDS Fault Symptoms of Cautions Associated Associated Corrective Action Possible Causes Description(s) Abnormal Operation & Notes LED Code LED Code •Improperly connected •Check and correct wiring •Furnace not operating. •Problem with •Turn power OFF igniter.
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Page 37: Blower Performance Data
LOWER ERFORMANCE *M(H/S)8 (CFM & Temperature Rise vs. External Static Pressure) Model EXTERNAL STATIC PRESSURE (Inches Wa ter Col umn) Tons AC Motor at 0.5" Heating Speed Speed As Shipped RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM HIGH 1521 ----... -
Page 38: Gds8/Adss8
LOWER ERFORMANCE GDS8/ADSS8 (CFM & Temperature Rise vs. External Static Pressure) Model Tons AC EXTERNAL STATIC PRESSURE (Inches Water Column) Motor at 0.5" Heating Speed Speed CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM As Shipped HIGH 1353 ----... -
Page 39: Gdh8 / Adsh8
LOWER ERFORMANCE GDH8 / ADSH8 (CFM & Temperature Rise vs. External Static Pressure) Model Tons AC EXTERNAL STATIC PRESSURE (Inches Water Column) Motor at 0.5" Heating Speed Speed CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM As Shipped HIGH 1353... -
Page 40: Gme8
LOWER ERFORMANCE GME8 (CFM & Temperature Rise vs. External Static Pressure) Model Tons AC EXTERNAL STATIC PRESSURE (Inches Water Column) Motor Speed at 0.5" Heating Speed As Shipped CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM T1 - YELLOW ---- ----... -
Page 41: Ameh8
LOWER ERFORMANCE AMEH8 (CFM & Temperature Rise vs. External Static Pressure) Model Tons AC EXTERNAL STATIC PRESSURE (Inches Water Column) Motor Speed at 0.5" Heating Speed As Shipped CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM T1 - YELLOW ---- ----... -
Page 42: (M, D, H)S8 / Adss8 Wiring Diagram
*(M, D, H)S8 / ADSS8 W IRING DIAGRAM WARNING:DISCONNECT POWER BEFORE INTEGRATED HUMIDIFIER CONTROL MODULE SERVICING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. XFMR (6) 24 VAC GND (8) HUMIDIFIER MVC (9) VALVE MV (12) DIAGNOSTIC ID BLOWER PRESSURE FUSE AUXILIARY SWITCH... -
Page 43: Gme8 / Ameh8 Wiring Diagram
GME8 / AMEH8 W IRING IAGRAM ONEYWELL ALVE WARNING: DISCONNECT POWER BEFORE HUMIDIFIER INTEGRATED CONTROL MODULE SERVICING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. XFMR (6) GND (8) 24 VAC HUMIDIFIER MVC (9) VALVE MVH (12) MVL (2) ID BLOWER PRESSURE AUXILIARY... -
Page 44: (M,D)H8 / Adsh8 Wiring Diagram
*(M,D)H8 / ADSH8 W IRING IAGRAM ONEYWELL ALVE WARNING:DISCONNECT POWER BEFORE INTEGRATED HUMIDIFIER CONTROL MODULE SERVICING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. XFMR (6) GND (8) 24 VAC MVC (9) HUMIDIFIER VALVE MVH (12) MVL (2) ID BLOWER PRESSURE AUXILIARY SWITCH...