Page 1 Low Cab Forward...
Page 2: Table Of Contents
Contents Introduction ..... . 2 In Brief ......9 Keys, Doors, and Windows .
Page 3: Introduction
3500 Remember, if you have a concern to, GM, the GM logo, CHEVROLET, 3500HD that has not been handled to your and the CHEVROLET Emblem are satisfaction, follow the steps in the...
Page 4: Using This Manual
Introduction Using this Manual 79.9 ft2 to 84.8 ft2 will require an air Danger roof fairing sold by Chevrolet to be To quickly locate information about installed. Danger indicates a hazard with a the vehicle, use the Index in the...
Page 5 Introduction A circle with a slash through it is a Warning/Caution Labels (Diesel safety symbol which means Do Engines) Not, Do not do this, or Do not let this happen. Warning/Caution Labels in Your Vehicle The warning/caution labels in your vehicle indicate very important instructions and information that you should respect to ensure safe and...
Page 6 Introduction Description Description Engine cooling Starting aids Fan blade Vehicle emission control information Description Engine shutdown instruction Safety lock pin...
Page 7 Introduction Description Safety Radiator cap Diesel exhaust fluid (DEF) Body Warning/Caution Labels (Gasoline Engines) Single cab model...
Page 8 Introduction Crew cab model Description Description Cab tilt instruction Vehicle emission control information Automatic transmission fluid level Vehicle certification and Greenhouse Gas (GHG) Vehicle certification and emissions Greenhouse Gas (GHG) emissions Engine coolant check NO STEP instruction Engine coolant level Towing NO STEP instruction Vehicle noise emission...
Page 9 Introduction Description Safety lock pin (Single cab) Engine cover notice (Crew cab) Radiator cap Engine emission control information Engine coolant (Single cab)
Page 10: In Brief
In Brief In Brief Portable Audio Devices ..23 Cruise Control (Diesel) ..23 Cruise Control (Gas) ... 24 Driver Information Instrument Panel Center (DIC) .
Page 11: Instrument Panel
In Brief Instrument Panel...
Page 12 In Brief 1. Air Flow Direction Control 10. Cupholders 0 59. Lever. See Air Vents 0 123. 11. Hook. See Shopping Bag 2. Exterior Lamp Controls 0 97. Hooks 0 61. Cruise Control Set Switch. See 12. Card Holder. See Instrument Cruise Control (Gas) 0 220 or Panel Storage 0 58.
Page 13: Diesel)
In Brief Instrument Panel (Driver Side - Diesel) 7. Outside Rearview Mirror Heater Switch. See Heated Mirrors 0 37. 8. Cruise Control Main Switch. See Cruise Control (Gas) 0 220 or Cruise Control (Diesel) 0 216. 9. Hazard Warning Flasher Switch.
Page 14: Instrument Panel
In Brief Instrument Panel (Driver Side - Gas) 7. Cruise Control Main Switch. See Cruise Control (Gas) 0 220 or Cruise Control (Diesel) 0 216. 8. Hazard Warning Flasher Switch. See Hazard Warning Flashers 0 99. 9. Rear Power Window Switch. See Power Windows 0 37.
Page 15: Interior)
In Brief Instrument Panel (Vehicle Interior) 6. Seat. See Seat Position 0 41. 7. Cupholders 0 59. 8. Parking Brake Lever. See Parking Brake 0 214. 9. Selector Lever 0 207. 10. Fully Adjustable Steering. See Steering Wheel Adjustment 0 68. 1.
Page 16: Initial Drive Information
In Brief Initial Drive Remote Keyless Entry Locking (RKE) System Press the lock button (1) of the Information remote control unit for 1 second or Unlocking and Locking the longer. The vehicle's keyless entry This section provides a brief Doors system causes the right and left turn overview about some of the signal lights to simultaneously flash...
Page 17: Door Locks
In Brief Door Locks Locking the Door from Outside Locking and Unlocking the Door without Using the Key from Inside Locking and Unlocking the Door from Outside Using the Key First, push the lock button (1) on the Push the lock button (1) forward to inside door handle forward and then lock the door;...
Page 18: Windows
In Brief Windows continuously (automatic mode The window continues to lower operation). If you want to stop the while the window switch is being Window Switches on automatic movement of the window pressed and continues to rise while Driver s Door before it lowers completely, raise the the switch is being raised.
Page 19 In Brief adjustments, try to move the seat Passenger s Seat/Center Seat back and forth to check that it is fully locked. Reclining Adjustment Center Seat Passenger s Seat You can tip the seatback forward if you pull forward the lever at the side of the seatback.
Page 20: Seat Belts
In Brief Seat Belts Mirror Adjustment Steering Wheel Adjustment Sit in the correct driving position with the seat adjusted properly. Then, check each mirror to ensure Warning that a proper view of the rear and Adjust the position of the sides of the vehicle are provided.
Page 21: Interior Lighting
In Brief 3. Firmly lock the steering wheel Between ON and OFF, the light at the selected position by comes on when the driver's door is opened. moving the lock lever to the lock position. Rear Light (Crew Cab Model Only) Interior Lighting Front Light The steering wheel is adjustable up...
Page 22: Exterior Lighting
In Brief Exterior Lighting The light control switch can be used Windshield Wiper/Washer when the engine control switch is placed in the LOCK or ACC position. Do not operate the combination lights for an extended time period with the engine stopped. Otherwise, the battery may go dead, making it impossible to restart the engine.
Page 23: Climate Controls
In Brief Windshield Washer Climate Controls Vehicle Features The heating, cooling, and ventilation Radio(s) for the vehicle can be controlled with this system. Turning the Power On Press the "MODE/Power" button ( ) to turn the power on. Press and hold it for 1 second or more to turn the power off.
Page 24: Portable Audio Devices
In Brief Tuning Settings Cruise Control (Diesel) 1. Press the "MODE" button when Adjustment of bass, treble, fader, the power is on to select either and balance, and setting of clock AM radio or FM radio. display and time can be performed. See Function Setting Mode in It is switched to AM radio when AM-FM Radio 0 102.
Page 25: Cruise Control (Gas)
In Brief At the same time the cruise set indicator light comes on. See Cruise Control (Gas) 0 220 or Cruise Control (Diesel) 0 216. Cruise Control (Gas) 2. Use the accelerator pedal to 2. Use the accelerator pedal to adjust the vehicle to the adjust the vehicle to the desired speed.
Page 26: Driver Information
In Brief Power Outlets Performance and Maintenance Driving for Better Fuel Economy At the same time the cruise set Economical Driving indicator light comes on. How you drive, where you drive and See Cruise Control (Gas) 0 220 or when you drive all affect fuel Cruise Control (Diesel) 0 216.
Page 27: Diesel Exhaust Fluid
In Brief Frequent short trips, excessive Protection of Engine against Locating Diesel Exhaust Fluid idling and use of the air conditioner Overcooling DEF can be purchased at a dealer. in cool weather when "Vent" would It can also be purchased at Overcooling of the engine not only provide adequate comfort, can all authorized vehicle and truck...
Page 28: Keys, Doors, And Windows
Keys, Doors, and Windows Keys, Doors, and Keys and Locks Both sides of the key are identical, so you can insert the key in the Windows engine control switch without Keys worrying about which way you insert it. Keys and Locks The key code is indicated on a Keys .
Page 29: Remote Keyless Entry (Rke)
Keys, Doors, and Windows If you resell the vehicle, be sure to Remote Keyless Entry Unlocking and Locking the hand over the plate with key code to Doors (RKE) System Operation the new owner together with the vehicle. The keyless entry system allows you to lock/unlock the doors by Remote Keyless Entry simply pressing the remote control...
Page 30 Keys, Doors, and Windows Locking If the keyless entry system fails to The keyless entry system does not operate normally, lock and unlock operate in the following cases: Press the lock button (1) of the the doors using the key and have remote control unit for 1 second or The engine control switch is in the system inspected by your...
Page 31 Keys, Doors, and Windows 1. Pry open the remote control 2. Remove the battery cover (1). 1. Battery Cover unit cover (3) by inserting a flat 2. Remote Control Cover head screwdriver or similar tool Notch into the notch of the remote 3.
Page 32: Getting In And Out Of The Vehicle
Keys, Doors, and Windows 3. Insert a flat head screwdriver Getting In and Out of the Warning or similar tool into the recess of Vehicle the transmission unit (4) to When changing the battery, use remove the old battery. only a battery of the same type as 4.
Page 33: Door Locks
Keys, Doors, and Windows Door Locks Warning (Continued) Warning (Continued) Warning at 3 points. It is very dangerous to Exercise caution when opening or stand on the tire or wheel when closing doors, as strong winds or Be sure to do the following getting in or out of the vehicle.
Page 34 Keys, Doors, and Windows Front Doors Warning (Continued) Warning Locking and Unlocking the Door Never leave the key in the To protect the child from the from Outside Using the Key vehicle. danger of getting his/her hands and head trapped, an adult must Tilt the cab only after fully closing open, close and lock the door for the doors.
Page 35 Keys, Doors, and Windows Locking the Door from Outside Locking and Unlocking the Door panel. To open the door from without Using the Key from Inside outside the vehicle, pull up on the handle. Locking the Door from the Outside Push the door lock button forward and then close the door;...
Page 36: Power Door Locks
Keys, Doors, and Windows Locking and Unlocking Doors Power Door Locks Vehicle Security from the Inside Power Door Lock (Central Guard Against Theft Door Lock) Your new vehicle has many features How the Power Door Lock System to help prevent theft of the vehicle, Operates its equipment and contents.
Page 37: Exterior Mirrors
Keys, Doors, and Windows Exterior Mirrors Warning Warning (Continued) Mirrors Before driving, be sure to adjust Keep the mirrors in mind when the seat and mirrors to positions passing another vehicle on a Sit in the correct driving position that give you a correct driving narrow road, moving the vehicle with the seat adjusted properly.
Page 38: Heated Mirrors
Keys, Doors, and Windows Heated Mirrors Windows Warning Power Windows Regardless of whether the vehicle is moving or stationary, you must never allow a child to put his/her Warning head, hands, or other body part out of the window. Allowing such If you are traveling with a child, do not leave the child alone in the behavior would be dangerous...
Page 39 Keys, Doors, and Windows Window Switches on automatic movement of the window only, while, if equipped, the rear before it lowers completely, raise the power window switches can raise Driver s Door switch lightly. and lower the rear door windows. To Close the Driver s Window Warning Lightly raising the driver-side...
Page 40: Sun Visors
Keys, Doors, and Windows Window Switches on Center of To Lock Rear Power Windows Sun Visors Dashboard (Crew Cab Model) The power window switch on the instrument panel and rear door can raise and lower the rear door window. To Open a Rear Window Rear Power Window Lock Switch Driver s Side If you push the rear power window...
Page 41 Keys, Doors, and Windows Passenger s Side The sun visor (1) protects your eyes in strong sunlight. Use it when sunlight is too bright. To reduce side glare, unhook (2) the sun visor (1) and swing it around to the side. Make sure to fold up the sun visor after use.
Page 42: Seats And Restraints
Seats and Restraints Seats and Front Seats Warning Restraints Seat Position Adjust the seat only before you start driving. Adjusting the seat while the vehicle is in motion Warning Front Seats must be avoided not only Seat Position ....41 because the unlocked seat will Use caution when adjusting the Rear Seats...
Page 43 Seats and Restraints Warning (Continued) Warning Warning service if you find that your seat Do not place a cushion or similar Before making adjustments, adjusters do not latch. In addition, object between your back and the check that the seat rails are free the seat belt will not operate seatback.
Page 44 Seats and Restraints Forward/backward Adjustment Warning Warning (Continued) Make sure not to hit passengers be reclined any more than or luggage when adjusting your needed for comfort. The seatback seat. You and others could be and seat belts provide best seriously injured.
Page 45 Seats and Restraints Passenger s Seat/Center Seat Warning Baggage must not be placed on the center seat. If the baggage falls on the floor when braking, it may prevent the driver from operating the pedals. You and others could be seriously injured. To recline the seatback, raise the Before sitting on the seat, use the seatback tilt lever and gently lean...
Page 46: Rear Seats
Seats and Restraints Rear Seats Rear Seats (Crew Cab Only) Do not remove the seat cushion except when taking out or stowing onboard tools. Warning Do not drive with the seat cushion Center Seat removed. The seat would not be The rear seat headrests are not adjustable.
Page 47: Seat Belts
Seats and Restraints Seat Belts Familiarizing yourself with the Warning (Continued) correct use of seat belts is essential for your safety. and be seriously injured. Seat belts work best only when the Warning occupant is sitting well back and straight up in the seat. To help reduce the risk of personal injury in collisions or Be sure to insert the latch plate...
Page 48 Seats and Restraints Warning (Continued) Warning (Continued) Warning (Continued) do not use a seat belt if it does Too much slack could increase Have seat belts inspected and, not fit snugly over the child's hips the amount of injury because the if necessary, replaced by the because restraining the child belt would not be able to properly...
Page 49: Three-Point Seat Belt
Seats and Restraints Warning (Continued) Warning (Continued) Do not let the belt twist while it is an expectant mother or a rewinding: it may cause the passenger with a chest/abdominal retractor to jam so it will not condition. rewind further. If it is not fully rewound, the belt cannot be Three-Point Seat Belt pulled out.
Page 50 Seats and Restraints To Unfasten: 2. Pull out the seat belt holding 3. To reduce the risk of sliding the latch plate. After checking under the belt during a that there are no twists in the collision, position the belt Push the button on the buckle.
Page 51: Seat Belt Use During
Seats and Restraints When the passenger's seat belt is Seat Belt Use During An expectant mother or a person fully taken up (or not pulled out), who is ill riding in the vehicle must Pregnancy check that the stopper is holding the also wear a seat belt.
Page 52 Seats and Restraints 4. Position the seat belt across the lap as low as possible on the hips. Pull the fold-back end of the belt (upper side) until the belt is adjusted to a snug fit. To Unfasten: 2. Pull out the latch plate side of 3.
Page 53: Seat Belt Extender
Seats and Restraints Seat Belt Extender replaced and anchorages properly Warning (Continued) repaired if they were in areas If the vehicle's seat belt will fasten damaged by a collision, whether the that may have entered the buckle. around you, you should use it. But if belt was in use or not.
Page 54 Seats and Restraints Cleaning a Seat Belt Fold-Back 3. Wet the cloth in the detergent Cleaning a Belt Webbing mixture, pass it through the Fitting Portion fold-back fitting portion of the belt, and slide it back and forth and laterally until dirt can no longer be seen.
Page 55: Child Restraints Injured
Seats and Restraints 3. Wet a nail brush or another Child Restraints correctly fit certain child seats similar brush having soft depending on their shapes. Be sure bristles (of nylon or the like) in to use a child seat that is suitable Infants and Young warm water, and use this to for the vehicle.
Page 56 Seats and Restraints means provided by the child Installation on Outboard Seat Warning (Continued) restraint manufacturer. If the child or the child restraint is not properly shoulder belt can be worn, a secured, the child risks personal seating position with a shoulder injury in the event of a collision.
Page 57 Seats and Restraints manufacturer's instructions. Then lap-shoulder belt. Keep the locking Warning thread both the lap (1) and shoulder clip in the glove box to help prevent belt (2) portions through the locking its loss. To help avoid personal injury or clip.
Page 58: Storage
Storage Storage Storage Warning (Continued) Compartments be dangerous. Items may fly out Storage Compartments Overhead Trays or fall down when the cab is Storage Compartments ..57 lowered after being tilted. Instrument Panel Storage ..58 You and others could be seriously Glove Box .
Page 59: Instrument Panel Storage
Storage Instrument Panel Storage Card Holder Glove Box Small Article Storage Pockets Use this to hold your cards. Use the storage pockets for storing small articles. Press on the central mark to lock and unlock the lid.
Page 60: Cupholders
Storage Cupholders Warning Caution For safety, close the glove box When closing the glove box lid, during driving. There is a risk of do not allow stored items to pass injury from the open lid or items the line shown in the illustration. stored in the glove box.
Page 61: Rear Storage
Storage Do not place a cup that is too full in Rear Storage The center area of the back panel the cupholder. Spillages could tray can be used as a storage cause damage to the radio and receptacle. The warning triangle and other electrical circuits.
Page 62: Additional Storage Features
Storage Additional Storage Information on (GHG) Emissions Plate , which is located on the left side rear pillar Features Loading the Vehicle panel below the striker (single cab) or on the left center pillar panel Overloading Shopping Bag Hooks beside the shoulder seat belt anchor (crew cab).
Page 63 Storage Diesel Engine Maximum GVWR Front GAWR Capacity Rear GAWR Capacity kg (lb.) kg (lb.) kg (lb.) 5 897 (13,000) 2 431 (5,360) 4 482 (9,880) Gas Engine Model Maximum Front GAWR Rear GAWR GVWR Capacity Capacity kg (lb.) kg (lb.) kg (lb.) Maximum Front and Rear Axle 3500/...
Page 64 Storage account the capabilities of the For the vehicle plate location, see Warning (Continued) engine, transmission, frame, Vehicle Identification Number springs, brakes, axles and tires. (VIN) 0 362. The weight of the payload must Actual loads at the front and the See Tire Load and Inflation Table be limited within the gross vehicle rear axles can only be determined...
Page 65 Storage Cargo loading caution Incorrect Correct Do not place cargo only at the front or only at the rear. Distribute it evenly. When using supports under cargo, position them uniformly along the cargo. To the greatest extent possible, do not allow long cargo to protrude beyond the rear edge of the cargo bed.
Page 66 Storage Cargo loading caution Incorrect Correct Avoid loading cargo too high. It can cause the vehicle to tip sideways when it catches sidewinds and when turning the vehicle. Loading Farm Equipment may become deformed even when Make Sure There is No Flammable Material between the Cab and loading farm equipment that has a Cargo Bed...
Page 67 Storage Do not Carry Fuel and Spray Cans in the Cab Warning It is extremely dangerous to carry fuel and spray cans in the cab. If such a container were to ignite or rupture, it could cause a fire or explosion.
Page 68: Instruments And Controls
Instruments and Controls Instruments and Brake System Warning Light . . . 79 Vehicle Messages Antilock Brake System (ABS) Vehicle Messages Controls Warning Light ....81 (Diesel Only) .
Page 69: Controls
Instruments and Controls Controls 3. Firmly lock the steering wheel at the selected position by moving the lock lever to the Steering Wheel lock position. Adjustment Horn Warning Adjust the position of the steering wheel before you start driving. To reduce the risk of personal injury, apply force The steering wheel is adjustable up to the steering wheel to...
Page 70: Windshield Wiper/Washer
Instruments and Controls Windshield Wiper/Washer If the wiper frequently stops during Warning (Continued) operation, contact your nearest Dealer. such a case, warm up the Before operating the wiper, ensure windshield before using the that the wiper rubber is not stuck on windshield washer.
Page 71: Power Outlets
Instruments and Controls If windshield washer fluid does not When the vehicle is used in a Power Outlets come out in sufficient quantity, cold-climate region or during the immediately release the switch. winter: Otherwise, the windshield surface Use washer fluid with may sustain damage.
Page 72: Cigarette Lighter
Instruments and Controls Leaving electrical equipment on for If the cigarette lighter has to be Warning extended periods will drain your replaced, use a Chevrolet genuine battery. GM part. Do not use other cigarette As the lighter's element can lighters.
Page 73: Warning Lights, Gauges, And Indicators
Instruments and Controls Warning Lights, Warning (Continued) Gauges, and Put matches and cigarette Indicators butts in the ashtray only after they are fully Warning lights and gauges can extinguished. signal that something is wrong You and others could be before it becomes serious enough seriously injured.
Page 74: Instrument Cluster
Instruments and Controls Instrument Cluster Gas Engine Cluster...
Page 75 Instruments and Controls Diesel Engine Cluster...
Page 76: Speedometer
Instruments and Controls Speedometer Odometer Check Switch To reset the trip odometer to zero, press and hold the trip odometer Press the Odometer Check switch The speedometer shows the reset stem while TRIP A or TRIP B to display the odometer and trip vehicle's speed in either kilometers is displayed.
Page 77: Tachometer
Instruments and Controls LOCK or ACC position. Follow the Fuel Gauge same procedure to cancel the setting. Tachometer Diesel Engine The tachometer displays the engine speed in revolutions per With the engine control switch in the minute (rpm). The red zone ON position, the fuel gauge indicates a range of dangerous indicates about how much fuel is left...
Page 78: Engine Coolant Temperature
Instruments and Controls engine control switch is in the ON If the pointer moves toward the Caution position, the fuel gauge needle upper limit and enters the H zone takes awhile to show the correct while driving, the engine is too hot. If the needle goes up above the reading.
Page 79: Battery Warning Light
Instruments and Controls Battery Warning Light 3. If the fan belt is broken or there If this light comes on intermittently is no abnormality in the fan or continuously while driving, belt, see your dealer for service is required. Even if the service.
Page 80: Brake System Warning Light
Instruments and Controls If the light stays on, or comes on The brake system warning light Check and Corrective Action while driving, the vehicle control comes on while the engine is 1. Check to see that the parking system may be malfunctioning. Take running (after startup) in the brake has been fully released.
Page 81 Instruments and Controls Continued driving without the Parking Brake Light Brake Low Vacuum Warning necessary repairs could be Light dangerous. If this warning light stays on, see your dealer. The regular braking system is a split system designed so that one part will provide some braking if there is This indicator light comes on when a loss of hydraulic pressure in the...
Page 82: Antilock Brake System (Abs)
Instruments and Controls The warning buzzer will stop The buzzer stops when the selector This warning light comes on sounding when the parking brake is lever is shifted to the N or P together with the brake system engaged. positions. warning light whenever there is a problem in the Anti-lock Brake On diesel vehicles the brake low...
Page 83: Exhaust Brake Light
Instruments and Controls Exhaust Brake Light to show the light is working. Warning (Continued) It should go out when the engine is started. If the light does not come on or If the warning light starts to blink go out, or comes on frequently, while driving, it indicates that there contact your dealer immediately is a malfunction in the automatic...
Page 84: Overdrive Off Light
Instruments and Controls The Automatic Transmission Fluid Overdrive Off Light Wait-to-Start Light (ATF) Temperature warning light (Diesel Only) comes on if the ATF temperature is high. This usually occurs when the transmission is overfilled and may be accompanied by leakage of fluid from the transmission breather hose.
Page 85: Engine Oil Pressure Light
Instruments and Controls Engine Oil Pressure Light Do not run the engine with this light Engine Oil Level Indicator on. It could damage the engine. Light (Diesel Only) When this light comes on while driving, a warning tone also sounds. The oil level varies while the engine is running right after it has stopped or if the vehicle is on uneven...
Page 86: Diesel Exhaust Fluid (Def)
Instruments and Controls Diesel Exhaust Fluid Engine Shutdown Reduced Engine Power (DEF) Warning Light Warning Light Light This light should come on briefly The Engine Shutdown Warning light This light comes on briefly when the when the engine control switch is comes on briefly when the engine engine control switch is turned to turned to the ON position, and go off...
Page 87: High-Beam On Light
Instruments and Controls If this light comes on with the Refill any repair to avoid engine damage. Daytime Running Lamps Diesel Exhaust Fluid (DEF) warning The engine oil will be severely (DRL) Indicator Light light and the DEF warning light, refill degraded.
Page 88: Cruise Control Light
Instruments and Controls Cruise Control Light Information Displays Driver Information Center (DIC) (Diesel Only) This light should come on briefly when the engine control switch is turned to the ON position, and then This light should come on briefly should go out after the engine is when the engine control switch is started.
Page 89 Instruments and Controls 2. Automatic transmission shift DIC Menu Items clockwise or counterclockwise to indicator toggle through the items: average fuel economy, per trip fuel economy, 3. Diesel Exhaust Fluid (DEF) and instantaneous fuel economy. gauge Average Fuel Economy: Indicates the average fuel Warning economy over the total distance traveled.
Page 90 Instruments and Controls Red means the battery voltage is decrease the year. While in the year Warning Lights and Messages too low or too high. If the voltmeter setting screen, press the DIC Engine Overheat Warning Light sign appears in red, have the selector once to switch to the month Low Coolant Warning Light vehicle checked and serviced at...
Page 91 Instruments and Controls Maintenance Data Functions Transmission and Differential Tire Rotation: Initial value: OFF. Gear Oil Light, Fuel Filter Light, Adjustable minimum value: Display/Not Display the Power Steering Fluid Light, and 6,000 km (4,000 mi). Adjustable Maintenance Data Function Tire Rotation Light : On the DIC, maximum value: 62,000 km go to the particular maintenance (39,000 mi).
Page 92: Vehicle Messages
Instruments and Controls Diesel Exhaust Fluid (DEF) Vehicle Messages engine overheating. See Engine Overheating 0 260, Engine Coolant Gauge 0 254, and Engine Coolant Vehicle Messages Temperature Gauge 0 77. (Diesel Only) Warning The Driver Information Center (DIC) will display warnings, messages, When the engine coolant is still and other operation-related hot, do not remove the radiator...
Page 93 Instruments and Controls Low Coolant Warning Light section and make sure the warning See Fuel for Diesel Engines 0 225, light goes out. See Water in Fuel Fuel Gauge 0 76, and Running Out LOW COOLANT (Diesel) 0 229. of Fuel (Diesel) 0 231. If this message and light come on, If you continue driving with the Regeneration Required...
Page 94 Instruments and Controls If your vehicle is equipped with a regeneration, the color of this light Keep people and flammable objects power take-off (PTO), monitor the changes to red from amber. When away from the exhaust pipe, DIC for DPF related indicators. PTO this light comes on in red, perform because the exhaust temperature and other slow speed applications...
Page 95 Instruments and Controls Exhaust System Warning Light result in a severe vehicle speed below, the displayed color will limitation. See Diesel Exhaust change from green to amber when EXH. SYSTEM Fluid 0 182. remaining distance is below 1,000 km (1,000 mi) and the screen This light comes on when the SCR When DIC ERROR is Displayed is selected.
Page 96 Instruments and Controls MAINTENANCE ON or displays amber, the next change of this message displays amber the MAINTENANCE OFF transmission oil and differential oil is next tire rotation is near or has near or has been reached. already been reached. This indicator displays and hides maintenance items.
Page 97: Warning Buzzers
Instruments and Controls Hour Meter Diesel Vehicles A warning buzzer sounds under the Hour Meter following conditions: This message and light indicate how Brake booster continuous many hours the engine has been beep. See Brake System run. The figure(s) on the left side of Warning Light 0 79 the decimal point indicate hours while the figure on the right side...
Page 98: Lighting
Lighting Lighting Exterior Lighting : Turns off all exterior lights. : Turns on the parking lights Exterior Lamp Controls including all exterior lights, except Exterior Lighting the headlights. Exterior Lamp Controls ..97 : Turns on the headlights Headlamp High/Low-Beam together with the parking lights,...
Page 99: Headlamp High/Low-Beam
Lighting Headlamp High/ Flash-to-Pass Low-Beam Changer This indicator light comes on when high beam is selected or the headlights are cycled between high and low beams. Use low beam whenever there are vehicles ahead in the same lane or oncoming vehicles in the opposite lane.
Page 100: Hazard Warning Flashers
Lighting Hazard Warning Flashers Do not leave the hazard warning Turn and Lane-Change light flasher operating for an Signals extended time period with the engine stopped. Otherwise, the battery may go dead, making it impossible to restart the engine. Both indicator lights flash when the hazard warning flasher switch is Use the hazard warning light flasher operated irrespective of the position...
Page 101: Cornering Lamps
Lighting lever is held up or down. The lever Cornering Lamps Interior Lighting moves back to neutral as soon as it The cornering light illuminates the is released. Instrument Panel area to which the vehicle is turning. A green light on the instrument With the headlights or marker lights Illumination Control panel is designed to flash to tell you...
Page 102: Cargo Lamp
Lighting Cargo Lamp Dome Lamps Rear Light (Crew Cab Model Only) Front Light The dome light operates regardless When this switch is pressed, the of the engine control switch position. rear body interior light comes on The dome light operates regardless The switch has three positions.
Page 103: Infotainment System
Infotainment System Infotainment Radio Continued use while engine is stopped may cause the battery to System discharge. AM-FM Radio Take care not to spill liquids, etc. on Control Panel the radio or CD player. It may cause Radio damage to the player. AM-FM Radio .
Page 104 Infotainment System Default setting is 19. Turning the power on or off with the volume set to maximum will damage the equipment and your hearing. Set the volume to a moderate level. Function Setting Mode Adjustment of bass, treble, fader, and balance, and setting of clock display and time can be performed.
Page 105 Infotainment System Adjusting Treble It can be adjusted in the range : Rear speaker volume will of L7 . L6 . L5 . L4 . L3 . L2 . increase every time the button 1. Press the "FUNC" button to L1 .
Page 106 Infotainment System Setting the Hour a receivable station. Press the : Time (minutes) will "TUNE" button (" ") again decrease every time the button 1. Press the "FUNC" button to is pressed. to cancel this function. display "CLK" and make the clock display (hours) blink.
Page 107: Radio Reception
Infotainment System Radio Reception Multi-path - FM signals are 2. Press the "TUNE" button (" reflective, making it possible for two ") and select the station Usually, a problem with radio signals to reach your antenna at the programmed in the preset reception does not mean there is a same time.
Page 108: Fixed Mast Antenna
Infotainment System Station interference - When a Fixed Mast Antenna reflected signal and a signal received directly from a radio station are very nearly the same frequency, they can interfere with each other, making it difficult to hear the broadcast. Static - AM is easily affected by external sources of electrical noise, such as high tension power lines,...
Page 109: Audio Players
Infotainment System Audio Players Playing CDs (When There is a CD Inserted) Press the "MODE" button when the CD Player power is on. "DISC" will appear and playback will resume from where it CD Operations was stopped. Switching the Displayed Items on the Display Every time the "DISP"...
Page 110 Infotainment System "RPT ON": File being played : Fast reverse. : Decrease folder number. back will be repeatedly Replaying the Same Track Repeat Playback played back. For CD: Press the "TRACK" button (" ") for "FLD RPT ON": Files in the folder being played back will be less than 1 second to start playback 1.
Page 111 Infotainment System 2. Playback method can be Switch to another audio mode. Message/Description selected between "RDM OFF," Turn off the power. This message appears "RDM ON," and "FLD RDM when there is no playable If an Error Appears in the Display ON"...
Page 112 Infotainment System Using the Audio System Take care not to spill liquids, etc. on Playback may not be possible due the radio or CD player. It may cause to recording conditions or disc damage to the player. characteristics, scratches, dirt, Warning or deterioration.
Page 113 Infotainment System CD, C-thru Disc with transparent or Also do not pull it down hard while commercial disc cleaner to gently translucent recorded parts may not removing. The disc may become clean it from the inside to the be inserted and ejected accurately. damaged and the audio may skip.
Page 114 Infotainment System Rental Discs disc to become unplayable or Compatible with ID3 tag ver.1.0, unretrievable and lead to ver.1.1, ver.2.2 and ver.2.3. Do not use any disc that has malfunction. cellophane tape or any rental disc Compatible to WMA tag. that has glue from the label exposed Supported MP3/WMA File The sampling frequency and bit rate...
Page 115 Infotainment System MP3 files are compatible to the respective modes of stereo, joint stereo, dual channel, monaural. MP3 files are compatible to VBR (variable bit rate). Not compatible to M3u playlists. When the FAST UP/DOWN functions on the MP3 file recorded on the VBR are operated, the playback time may not synchronize.
Page 116: Usb Port
Infotainment System USB Port When removing the USB flash : Fast forward. memory, turn off ("LOCK") the : Fast reverse. USB Memory Operations engine control switch or select the other mode (e.g. FM or AM mode). Replaying the Same File Playing Music Downloaded in USB Flash Memory Selecting the USB Mode...
Page 117 Infotainment System 2. Playback method can be If an Error Appears in the Display : Decrease folder number. selected between "RDM OFF," If a problem occurs with the USB Repeat Playback "RDM ON," and "FLD RDM device during playback, an error ON"...
Page 118 Infotainment System Compatibility: USB 1.1/2.0 MPEG2.5 LAYER3 - 8/11.025/ Message/Description (maximum transfer speed is 12(kHz). This message appears same as USB 1.1). MPEG1 LAYER3 - 32/40/48/56/ when there is no file Mass memory support: Supports 64/80/96/112/128/160/192/224/ recorded or no playable USB mass storage class.
Page 119: Auxiliary Devices
Infotainment System MP3/WMA files are compatible with Connecting Your Portable Audio Switching from Other Audio Mode up to 8 levels of folders. However, Device to Play Music to the AUX Mode when there are many levels, it may 1. Open the cover and connect When a portable audio device is take some time before the first file is your portable audio device to...
Page 120: Trademarks And License Agreements
Infotainment System Trademarks and END USER NOTICE The marks of companies displayed License Agreements by this product to indicate business locations are the marks of their respective owners. The use of such This product is protected by certain marks in this product does not imply intellectual property rights of any sponsorship, approval, Microsoft.
Page 121: Climate Controls
Climate Controls Climate Controls Climate Control Outlet Selector Knob : The Air Selector Knob regulates air flow Systems from the upper, floor and defroster outlets. Climate Control Systems The heating, cooling, and ventilation (Face) : Air flows through the for the vehicle can be controlled Climate Control Systems .
Page 122 Climate Controls heater is being used. To turn off the Set the temperature control knob to (Inside Air Recirculation) : Use air conditioning, push this switch in the desired position. Adjust the fan this position to prevent dusty or again. speed control knob to the preferred otherwise contaminated outside air speed.
Page 123 Climate Controls position, and turn the temperature Defogging and Defrosting the After defrosting, be certain to return control knob fully towards the high Windshield the air selector lever to the temperature direction. position. Failure to do so will cause Defogging : Set the outlet selector the windshield to fog up, impeding Set the fan speed control knob to knob to the...
Page 124: Air Vents
Climate Controls Turn the temperature control knob Air Vents fully towards the low-temperature direction. Set the fan speed control knob to the maximum speed position. After prolonged parking in direct sunlight, open the windows or doors to ventilate the interior of the cab and release the heat.
Page 125: Passenger Compartment Air Filter
Climate Controls Air Flow Direction Control Lever Maintenance Passenger Compartment Air Filter Removing the Inside Air Filter 3. Remove and clean the filter. Use a vacuum cleaner or the like to clean dust and dirt from Use the tab to adjust the airflow its surface.
Page 126 Climate Controls The vehicle must not be used with In order to avoid filter damage, hard Operation Tips the filter removed or incorrectly brushes should not be used for filter Operating the air conditioning while installed. Failure to observe this cleaning.
Page 127: Driving And Operating
Driving and Operating Driving and Engine Alarm and Automatic Cruise Control Shutdown (Diesel Only) ..166 Cruise Control (Diesel) ..216 Operating Idle Shutdown ....167 Cruise Control (Gas) .
Page 128: Driving Information
Driving and Operating Driving Information Warning (Continued) Warning (Continued) Driver Behavior could get into the cab (for driving and you wish to use a example, a place that is mobile telephone, first stop the Napping in the Vehicle poorly ventilated), you could vehicle in a safe place.
Page 129 Driving and Operating Pulling Away After Stopping directions, making it hard for you to Warning (Continued) see ahead. Use glass cleaner to and Parking clean the glass and the wiper If a warning light comes on or a Before pulling away, check that blades.
Page 130 Driving and Operating Never Stop the Engine While on valves, pistons, and rings. It also Warning (Continued) causes rapid accumulation of Driving sludge within the engine. indicator lights and other Warning Driving at Night electrical circuitry would completely stop working. Nighttime driving is more dangerous Do not move the engine control than daytime driving because the...
Page 131 Driving and Operating If foreign matter (insects, mud, Being overtaken by a large truck Warning (Continued) etc.) gets stuck in the radiator's or bus air passages, the cooling Overtaking a large truck or bus exhaust pipe are extremely hot. system's performance will Be careful not to inadvertently Flat Tire deteriorate.
Page 132: Braking
Driving and Operating Highways Your sense of how fast you are of the brake linings decreases and traveling becomes distorted on the brakes become less effective Speeds on highways are higher long highway drives. Constantly than normal. This phenomenon is than those on regular roads, so keep an eye on the called brake fade.
Page 133 Driving and Operating Stopping Distance When driving, bear the stopping Braking Techniques distance in mind. Maintain a speed For the most effective braking and and headway distance that allow for maximum life from brake system you to stop safely even if a hazard components, follow these occurs.
Page 134 Driving and Operating Refer to Warning Lights, Gauges, Stop the vehicle on the side of the Warning (Continued) and Indicators 0 72. road. The vehicle should not be driven further until corrective When the Brakes Do Not Work damage the brakes and will waste measures are taken.
Page 135 Driving and Operating move. Leave the steering wheel Before pulling away, make sure the Warning (Continued) turned such that the vehicle will be parking brake is not set by checking stopped by an obstruction (for that the parking brake indicator light required to correct the condition.
Page 136 Driving and Operating Parking, or Leaving 2. To move the selector lever to could move even with the parking "P" (Park), hold in the button brake applied. The risk of knocking Driver s Seat on the lever and push the lever against the selector lever and all the way toward the front of causing an accident is particularly...
Page 137 Driving and Operating Vapor Lock : If the brakes overheat Brake Effectiveness When the Warning due to frequent use, the heat can Vehicle Has Been Driven on a cause the brake fluid to boil so that Flooded Road or Washed To reduce the risk of personal air bubbles are created in the brake injury, before going down a steep...
Page 138: Steering
Driving and Operating If the vehicle must be driven on a Steering Steering Wheel flooded road or is parked in an area If the steering parts have excess Do Not Leave the Steering that becomes flooded, promptly play or looseness or if any abnormal Wheel Fully Turned for a perform a check for the following condition is noted, have the steering...
Page 139: Hill And Mountain Roads
Driving and Operating There is a risk of hydroplaning, Hill and Mountain Roads particularly where water tends to Narrow or Congested Roads collect on the road surface. Drive at speeds that allow you to stay in When passing or overtaking a complete control.
Page 140: Winter Driving
Driving and Operating Uphill Engine Brake : Engine brake is the For the sake of your vehicle, make braking effect that occurs when you the winter preparations described in Shift down well ahead of time in release the accelerator pedal while the links below.
Page 141 Driving and Operating you could damage the mechanism Removing Snow from Glass The danger of icy road surfaces is and drain the battery. After that, particularly great on bridges, in and Underbody wipe the water away. shady places and where there are Do not use a sharp implement to puddles.
Page 142 Driving and Operating Check the Brakes from Time brake applied, the wires and brake Do not park under trees or under to Time shoes could freeze up, making it the eaves of a building. Chunks of impossible for you to release the ice could fall on the vehicle if you When the vehicle is driven or parking brake.
Page 143: If The Vehicle Is Stuck
Driving and Operating If the Vehicle Is Stuck for an extended period of time may Refer to Antilock Brake System cause abnormal noises or (ABS) 0 210 When Driving on Bad Roads malfunction to LSD. and Exterior Care 0 317. Do not spin wheels faster than Freeing the Vehicle from Sand, Emergencies...
Page 144 Driving and Operating Symptom Cause Corrective Action Reference Discharged batteries Recharge or replace See Battery 0 270 Battery terminals After repairing corroded detached, loose, section, connect the or corroded terminals firmly Starter ground wire After repairing corroded terminal detached, section, connect the Engine does not Starter does not loose, or corroded...
Page 145 Driving and Operating Symptom Cause Corrective Action Reference Make sure there are no No fuel fuel leaks, and then add fuel See Running Out Air in the fuel system Bleed fuel system of Fuel (Diesel) 0 231 Fuel filter clogged Engine does not Starter turns over start...
Page 146 Driving and Operating Symptom Cause Corrective Action Reference Make sure there are no No fuel fuel leaks, and then add fuel Fuel pump clogged Engine does not Starter turns over Pressure regulator is start (Gasoline) faulty Ignition system is faulty Engine control (electrical system) is faulty Idling speed too low...
Page 147 Driving and Operating Symptom Cause Corrective Action Reference See Running Out There is water or air in Drain water from fuel of Fuel (Diesel) the fuel system filter or bleed the system 0 231 or Water in Unsteady engine speed (Diesel) Fuel (Diesel) 0 229 Fuel system is faulty Fuel system is faulty...
Page 148 Driving and Operating Symptom Cause Corrective Action Reference Engine not sufficiently Allow the engine to warming up warm up See Engine Oil (Diesel) 0 243 or Too much engine oil Correct the oil level Engine Oil (Gasoline) 0 248 Engine Control system faulty White exhaust smoke (Diesel) Fuel system faulty...
Page 149 Driving and Operating Symptom Cause Corrective Action Reference Engine Control system faulty The air cleaner clogged Black exhaust smoke (Diesel) Fuel system faulty Exhaust system clogged Diesel particulate filter (DPF) faulty See Engine No engine coolant Add engine coolant Coolant 0 254 Front of radiator is Wash clean with tap See Exterior...
Page 150 Driving and Operating Symptom Cause Corrective Action Reference See Engine Oil Improper engine oil Change to an oil with (Diesel) 0 243 or viscosity proper viscosity Engine Oil (Gasoline) 0 248 See Engine Oil (Diesel) 0 243 or Engine oil level too low Add engine oil Oil pressure is low Engine Oil...
Page 151 Driving and Operating Symptom Cause Corrective Action Reference Parking brake not fully Make sure it is fully released released Brake dragging Air cleaner clogged Fuel filter clogged Not enough engine power Engine control system faulty Common rail system faulty Engine faulty DPF clogged (Diesel) Drum-to-lining gap too large...
Page 152 Driving and Operating Symptom Cause Corrective Action Reference Unbalanced air pressure Adjust to proper air See Wheels and in tires pressure Tires 0 294 See Wheels and Tire unevenly worn Replace tire Tires 0 294 Uneven braking Drum brake out of adjustment Poor wheel alignment The electrical system is...
Page 153 Driving and Operating Symptom Cause Corrective Action Reference Wheel studs and nuts Tighten to the specified See Wheels and loose torque Tires 0 294 Unbalanced inflation Adjust to proper inflation See Wheels and pressure in the tires pressure Tires 0 294 Excessive play in the steering wheel Unbalanced tires Excessive steering...
Page 154 Driving and Operating Symptom Cause Corrective Action Reference See Automatic Insufficient Add oil Transmission transmission oil From the Fluid 0 251 transmission Transmission inner components faulty See Rear Axle (Gear Oil Viscosity Insufficient differential Add oil Chart) 0 271 or gear oil Loud or abnormal Rear Axle (Oil...
Page 155: Vehicle)
Driving and Operating Emergencies (Disabled When the Vehicle Breaks Down Warning During Driving Vehicle) 1. Use the hazard warning flasher Vehicle operations will change, so When the Vehicles any time to warn other drivers, stop the vehicle in a safe place Breaks Down day or night, and pull the with the following in mind.
Page 156: Starting And Operating
Driving and Operating If There is a Fuel Leak Starting and Do not drive for extended periods at any one constant Operating speed, either fast or slow, during Danger the first 800 km (500 miles). New Vehicle Break-In Leaking fuel from the vehicle is Use the correct gear to maintain dangerous due to possible the desired road speed without...
Page 157: Pedals
Driving and Operating Use the lowest gear ratio Pedals Warning (Continued) available when starting a loaded vehicle and when climbing pedal. This is very dangerous. slopes to avoid lugging the A floor mat must be placed engine. correctly. An incorrectly installed It is recommended that the floor mat may hinder the free engine speed is restricted to...
Page 158 Driving and Operating control switch in the LOCK position, Caution press and hold the key in the ACC position and then turn it to the After starting the engine, do not LOCK position. If you will leave the turn the engine control switch to vehicle, remove the key and turn the the START position.
Page 159: Starting And Stopping The Vehicle (Gasoline Only)
Driving and Operating Turn the key against spring Sit behind the wheel, adjust the seat Warning (Continued) pressure to energize the starter. position, and buckle up the seat When key is released, spring belt. The passengers are also Do not use the dashboard pocket pressure returns it to the ON required to buckle up the seat belts.
Page 160 Driving and Operating engine is running. If it stays on, running. If it stays on, it could When the engine does not start, shut the engine off and find the mean that the brake fluid level wait for 20 to 30 seconds and then cause.
Page 161 Driving and Operating feature. To restart when you're 5. If your engine still will not start operates. Before adding electrical already moving, use (or starts but then stops), it equipment, check with your dealer. N (Neutral) only. could be flooded with too much If you do not, your engine might not gasoline.
Page 162: Starting And Stopping The Vehicle (Diesel Only)
Driving and Operating flammable material, such as 2. Firmly apply the parking brake. make sure the oil is at the grass, waste paper, oil, or old required levels. If there is 3. Move the selector lever to the tires near the exhaust pipe. insufficient oil, it will not P position and make sure that adequately reach and lubricate...
Page 163 Driving and Operating Sit behind the wheel, adjust the seat When the engine does not start, Warning (Continued) position, and buckle up the seat wait for 20 to 30 seconds and then belt. The passengers are also turn the engine control switch again. Do not use the dashboard pocket required to buckle up the seat belts.
Page 164 Driving and Operating 3. After confirming that the depending on ambient conditions. engine starting. Be sure to start the wait-to-start light has gone out, See Brake System Warning engine after the wait-to-start light turn the engine control switch Light 0 79. has gone out.
Page 165 Driving and Operating To be sure the engine can turn fast accumulate in the primary filter, 5. Turn the engine control switch enough to start, use SAE 10W-40 it will freeze and make starting to the ACC or LOCK position. viscosity engine oil when prevailing the engine impossible.
Page 166: Operating Temperature
Driving and Operating Before using a vehicle that has not Operating Temperature Automatic Engine Warm-up : been driven for a long period, check When the engine is idling with the Recommendations for Warming the engine and transmission for oil engine coolant temperature below Up the Engine leakage, and make sure the oil is at 62 °C (144 °F), the engine warm-up...
Page 167: Engine Heater
Driving and Operating Radiator Grille Covers The engine block and oil pan If the cord is too short, use a heavy heaters are designed to warm the duty, three-prong extension cord. Do block and oil pan areas that will let not use an extension cord such as Warning the engine run faster.
Page 168: Idle Shutdown
Driving and Operating If the system senses any of the Idle Shutdown High Idle System following conditions: high engine (Gasoline Only) On vehicles with a diesel engine, temperature, low engine oil pressure Idle Stop is a dealer programmable or low engine coolant, the Use high idle mode to increase function which will automatically turn corresponding warning light and...
Page 169: Engine Checks Before
Driving and Operating 4. Press the cruise control main Engine Checks Before switch to set it to ON. At this Operating time, the operation indicating light will turn to green. Checks Before Operating 5. Turn and hold the cruise Allow the engine to warm up before control set switch in the SET placing the engine under heavy load position.
Page 170: Parking Over Things
Driving and Operating 4. Check that the brake low on valves, pistons, and rings. It also Warning (Continued) vacuum warning light is out causes rapid accumulation of and that the vacuum buzzer is sludge within the engine. should overheat, as indicated by not sounding.
Page 171 Driving and Operating example, grass, waste paper, oil or Warning (Continued) Warning (Continued) old tires). Take particular care when parking in a garage. corrosion holes or cracks. You Parking or idling should be Use caution concerning exhaust done only in an area where and others could be seriously gases while the engine is idling.
Page 172: Engine Exhaust
Driving and Operating Engine Exhaust Warning (Continued) Warning (Continued) Engine Exhaust Emissions corrosion), have checks and Each time the vehicle has Caution (Carbon Monoxide) an oil change. maintenance performed by the nearest dealer. Continuing to use Whenever a change is Warning the vehicle without having the noticed in the sound of the...
Page 173: Parked
Driving and Operating Warning (Continued) Warning (Continued) Caution (Continued) or corroded exhaust system or Keep the exhaust tailpipe should overheat, as indicated by area clear of snow and cab. Do not run the engine in the engine coolant temperature other material to help confined areas (such as garages, gauge, immediate action is reduce the buildup of...
Page 174: Diesel Particulate Filter
Driving and Operating Diesel Particulate This is to prevent the DPF from Warning being damaged. When operating Filter PTO during parking, check to Exhaust parts and gases become ensure that the regeneration Diesel Particulate Filter (DPF) very hot when the DPF is being required warning light or selectable regenerated.
Page 175 Driving and Operating The selectable (switch) regeneration Automatic regeneration is performed exhaust brake or exhaust throttle is required warning light (amber) will under normal driving conditions activated or deactivated. The turn on when regeneration cannot (DPF soot accumulation status level sounds do not indicate a fault.
Page 176 Driving and Operating DPF PM Accumulation Level DPF Regeneration Status Automatic Regeneration of DPF This green display only indicates This amber display indicates the The DPF will regenerate itself as DPF soot accumulation status. The DPF is regenerating. During DPF part of normal operation.
Page 177 Driving and Operating The engine speed may increase Warning and the exhaust brake may activate while the vehicle is stopped with the To prevent fire, ensure that there engine idling. When this occurs, the is no combustible material near DPF is automatically regenerated. the muffler, the DPF or the This does not indicate a failure.
Page 178 Driving and Operating Emergency Regeneration Regeneration Required warning relatively constant speed above Procedure light or selectable (switch) 48 km/h (30 MPH) for about regeneration required warning light. 20 minutes. If the regeneration required warning light (amber) or selectable (switch) The red regeneration required Follow the steps below to use regeneration required warning light warning light or selectable (switch)
Page 179 Driving and Operating While the vehicle is at a stop with 4. Press and release the DPF Warning engine idling, the engine speed switch. increases. 5. The regeneration required To prevent a fire, make sure that warning light (amber or red) or Switch Regeneration Procedure there is no flammable material selectable (switch)
Page 180 Driving and Operating If you continue driving too long with (switch) regeneration required During regeneration, white smoke the selectable (switch) regeneration warning light (amber) is not may be temporarily produced from required warning light (amber) turning on. the exhaust pipe. This results from combustion of PM, it does not displayed on the DIC, the message Once the Switch regeneration is...
Page 181 Driving and Operating Switch regeneration will be Selectable regeneration may only 1. Stop the vehicle at a safe place interrupted in the following be performed when no other DPF free of flammable material such circumstances: message is present on the DIC. Be as dead grass, leaves or waste sure to follow any DPF messages paper.
Page 182 Driving and Operating operating temperature. Regeneration may take longer if the engine is cold. 9. When the regeneration in progress indicator light goes out, the Selectable regeneration is complete. If the Selectable regeneration is interrupted, a selectable (switch) regeneration required warning light (amber) will appear on the DIC.
Page 183: Diesel Exhaust Fluid
Driving and Operating the selectable (switch) regeneration Regeneration is finished earlier Diesel Exhaust Fluid required warning light (red) is immediately after driving than when Diesel exhaust fluid (DEF) is used displayed on the DIC. the engine is cold. exclusively for the selective catalytic Continued driving without The engine coolant temperature reduction (SCR) system.
Page 184 Driving and Operating Handling of DEF Warning Warning (Continued) Use only API certified DEF (or ISO: AUS 32). DEF is a colorless, Though DEF should be harmless You and others could be seriously transparent solution. It may smell for physical contact, in the rare injured.
Page 185 Driving and Operating Obey all cautions posted in filling Ammonia odor may be Adding DEF stations. generated when the DEF is exposed to high temperature. When DEF is spilled, wash it away with water and wipe the Do not add DEF above the F area clean.
Page 186 Driving and Operating 5. Tighten the cap after refilling is Adding DEF in Cold Weather Caution completed. DEF freezes at low temperature but 6. Wipe off DEF that is spilled at the engine coolant circulates to When opening the DEF tank cap, refilling.
Page 187 Driving and Operating 2. Turn the engine control switch When DEF Freezes Warning to the ON position from the Engine coolant circulates through LOCK position. the DEF tank to thaw it when frozen Do not warm up the DEF tank 3.
Page 188 Driving and Operating To store or carry DEF, use the The SCR system consists of the Warning original container in which the DEF DEF tank, DEF Control Unit, DEF was kept at the time of purchase. Supply Pump and Injector, and the Do not touch the water that Also, if other containers are used, SCR Catalyst.
Page 189 Driving and Operating If it is necessary to disconnect the These warning and indicator lights batteries for any reason, be sure to will go out automatically and engine wait at least 3 minutes after turning power will be restored to normal the engine control switch to the after the SCR system detects that "LOCK"...
Page 190 Driving and Operating DEF Tank Level is Low/Empty Stage Stage 1 Stage 2 Stage 3 Stage 4 DIC main display DEF gauge (DIC sub display 2) Solid (amber) Blinking (amber) Solid (red) Solid (red)
Page 191 Driving and Operating DEF Tank Level is Low/Empty (cont'd) Stage Stage 1 Stage 2 Stage 3 Stage 4 Solid Slow blinking Fast blinking Fast blinking Indicator light(s) Warning buzzer 1 short beep 3 short beeps *3 3 quick beeps *4 Continuous beeping Vehicle speed is Vehicle speed is...
Page 192 Driving and Operating DEF Tank Level is Low/Empty (cont'd) Stage Stage 1 Stage 2 Stage 3 Stage 4 CAUTION This message indicates incorrect DEF or an SCR system malfunction. Immediately contact your dealer to have your vehicle serviced *2 Remarks: Stage 1 : When the remaining level Stage 3 : If driving is continued until of DEF becomes excessively low...
Page 193 Driving and Operating Stage 4 : The DEF gauge is red, The following is a summary of the the indicator light is blinking and the warning lights, indicator lights and buzzer is beeping continuously restrictions. When these warning indicates the vehicle speed is and indicator lights come on the limited to 8 km/h (5 MPH).
Page 194 Driving and Operating Incorrect DEF/SCR System Malfunction (Type A) Warnings Stage Stage 1 Stage 2 Stage 3 Stage 4 DIC main display DEF gauge (DIC sub Various Various Various Various display 2) Slow blinking Fast blinking Fast blinking Indicator light(s)
Page 195 Driving and Operating Incorrect DEF/SCR System Malfunction (Type A) Warnings (cont'd) Stage Stage 1 Stage 2 Stage 3 Stage 4 Indicator light(s) Warning buzzer 1 short beep 3 short beeps *1 3 quick beeps *2 Continuous beeping Vehicle speed: Vehicle speed: Vehicle speed: Vehicle speed: Restriction...
Page 196 Driving and Operating Stage 1 : When incorrect DEF or an Stage 4 : DEF indicator light is SCR system malfunction (Type A) is blinking quickly, the other warning detected, the warning and indicator lights are on and the buzzer is lights will come on as shown in the beeping continuously indicates the table and engine power will be...
Page 197 Driving and Operating SCR System Malfunction (Type B) Warning Stage Stage 1 Trigger SCR system malfunction detected DIC main display DEF gauge (DIC sub Various display 2)
Page 198 Driving and Operating SCR System Malfunction (Type B) Warning (cont'd) Stage Stage 1 Indicator light(s) Warning buzzer 1 short beep Restriction...
Page 199: Automatic Transmission
Driving and Operating When the exhaust system warning 4. If the buzzer does not stop, Automatic light comes on, promptly have the return the engine control switch Transmission vehicle inspected and serviced at a back to the LOCK position and dealer.
Page 200 Driving and Operating Starting How to Use the Automatic Caution Transmission Start the engine in either the P or the N position. The engine should Never move the selector into the Warning not start in any other selector P position when the vehicle is in position.
Page 201 Driving and Operating When pulling away, visually check Operating the transmission at stall Warning (Continued) the position of the selector lever. condition will result in overheating If you always press the push button and damage. When you move the selector lever while operating the selector lever, Do not hold your vehicle on an into D, 2, 1 or R (diesel engine),...
Page 202 Driving and Operating gear or R position while pressing 3. Make sure that the shift See Driver Information Center (DIC) the brake pedal. Doing so may indicator indicates the correct (Diesel Only) 0 87, Starting and cause a breakdown. gear (D (diesel engine) or D6/ Stopping the Vehicle (Gasoline D4 (gasoline engine) for Only) 0 158 or Starting and...
Page 203 Driving and Operating To Accelerate (shifts to a lower speed gear), For vehicles with a gasoline engine, increasing the engine speed and drive with the selector lever in the To accelerate when the accelerator increasing vehicle speed. D4 position to keep the engine pedal is pressed further, kickdown revolutions constant to enable operates and the speed increases.
Page 204 Driving and Operating Driving at Low Speeds for Driving conditions Selector lever position Sustained Periods Diesel engine D (overdrive off On vehicles with a diesel engine, Normal uphill road switch ON) any low speed applications such as Gasoline engine sweeper, road marking machinery, Steep uphill, steep slope, mountain trash collectors, highway striping or 2 or 1...
Page 205 Driving and Operating To Stop Your Vehicle To ensure reliable brake application, Warning (Continued) be sure to use your right foot to 1. To temporarily stop the vehicle, press the brake pedal. press the brake pedal firmly pedal when getting into the while the selector lever is in When leaving the driver's seat, vehicle causing it to start moving...
Page 206 Driving and Operating See Starting and Stopping the Vehicle (Gasoline Only) 0 158 or Starting and Stopping the Vehicle (Diesel Only) 0 161, and Parking Brake 0 214. If you cannot move the selector lever from the P position after starting the engine, perform the following necessary checks: Check that you are firmly...
Page 207 Driving and Operating Actions that Can Lead to a Breakdown with an Automatic Transmission Actions that can lead to a breakdown Breakdown symptoms Stopping the vehicle on an uphill road with the selector lever in a position other than N or P, the accelerator pedal pressed, and the brakes not The transmission fluid overheats.
Page 208: Selector Lever
Driving and Operating Selector Lever engine in the P position. The N position is used should it become Move the selector lever (2) to make necessary to tow your truck. a shift into each gear position. D (Drive Diesel Engine Only) : The D position is for all normal forward driving.
Page 209: Overdrive Off
Driving and Operating 2 (Second) : May be used when Overdrive Off Warning (Continued) driving on downhill roads or when Overdrive Off Switch the engine brake is required. Select Do not run the vehicle with the the 2 position at speeds below Diesel vehicles have two overdrive transmission in neutral.
Page 210 Driving and Operating If your vehicle is traveling at a Overdrive Off Switch : Under speed exceeding normal circumstances, press the 135 km/h (84 MPH), it is not possible overdrive off switch (3) to turn the to downshift from 6th gear to overdrive OFF (the overdrive off 5th gear.
Page 211: Antilock Brake
Driving and Operating Overdrive Off Indicator Light Indicator light Function Usage conditions 6-Speed (4-speed + overdrive) automatic Goes Off. Use under normal driving conditions. change (Overdrive ON). Used when a light engine brake is required. 4-speed automatic change, but no change to Doing so will reduce the number of gear Comes On.
Page 212 Driving and Operating Before washing the vehicle, provide On diesel vehicles, the exhaust Warning (Continued) necessary protection to prevent brake may release when ABS is water from being splashed on the activated and the exhaust brake ABS does not prevent accidents if ABS components (sensors and is in operation.
Page 213 Driving and Operating ABS Operation Indications and If the ABS warning light comes Warning (Continued) on during driving Signs The light does not come on when When braking suddenly, do not the engine control switch is pump the brakes (pushing and placed into the "ON"...
Page 214 Driving and Operating Warning (Continued) Warning (Continued) Warning When driving over road locked (the ABS then does not If a problem should occur with the joints or bumps such as work), resulting in loss of vehicle EBD function, the ABS warning light reflectors on the road.
Page 215: Parking Brake
Driving and Operating Parking Brake Avoid parking for long periods with the brake pedal down while pulling cargo on the vehicle. the parking brake lever (2) all the Parking Brake Lever way up. Operation of Parking Brake The parking brake indicator light in Warning the instrument panel will come on when the lever is pulled up.
Page 216: Exhaust Brake
Driving and Operating Inspection Number of notches before parking brake is set when lever is pulled slowly from released position with pull force of about 147 N (15 kgf/ 33 lbs). See Maintenance Schedule 0 328 and Additional Maintenance and Care 0 355. Exhaust Brake (Diesel Only) Exhaust Brake Switch...
Page 217: Cruise Control
Driving and Operating pedal reengages the exhaust brake. The vehicle is traveling at Cruise Control Push the lever forward to turn the 5 km/h (3 MPH) or lower speeds. exhaust brake off during idling. If your vehicle is equipped with an Cruise Control (Diesel) anti-lock brake system (ABS), the The cruise control function allows...
Page 218 Driving and Operating At this time, the cruise main Warning (Continued) indicator light comes on simultaneously. not use cruise control on slippery roads. You and others could be seriously injured. At the same time the cruise set indicator light comes on. Accelerating during Cruise Control Driving If you want to accelerate temporarily...
Page 219 Driving and Operating When Increasing Vehicle Speed When Increasing Vehicle Speed After the speed is decreased to the Slightly desired vehicle speed, and the switch is released, the speed is set If the cruise control resume switch is at the decreased vehicle speed. operated and released immediately, If you want to decrease the speed the set vehicle speed increases...
Page 220 Driving and Operating When Canceling Cruise Control When the vehicle speed gear to keep your speed down. Of decreases more than 20% below course, applying the brake takes you out of cruise control. Many your set speed. drivers find this to be too much When the cruise control main trouble and do not use cruise switch is turned off.
Page 221: Cruise Control (Gas)
Driving and Operating of cruise control, the set vehicle Automatic Activation and Warning speed cannot be changed until the Automatic Release of Exhaust vehicle reaches to the set speed. Brake Cruise control can be dangerous Also, the vehicle speed must be 1 The exhaust brake is engaged when where you cannot drive safely at MPH below the previously set...
Page 222 Driving and Operating 2. Use the accelerator pedal to release the accelerator pedal, the adjust the vehicle to the speed returns to the original set desired speed. Upon reaching vehicle speed. the desired speed, turn the When Increasing Vehicle Speed cruise control set switch.
Page 223 Driving and Operating When Increasing Vehicle Speed After the speed is decreased to the When Canceling Cruise Control Slightly desired vehicle speed, and the switch is released, the speed is set If the cruise control resume switch is at the decreased vehicle speed. operated and released immediately, If you want to decrease the speed the set vehicle speed increases...
Page 224 Driving and Operating When the vehicle speed may have to brake or shift to a lower For 3500 models, if the cruise decreases more than 20% gear to keep your speed down. Of control is turned back on while the below your set speed (3500 course, applying the brake takes vehicle speed exceeds what is set...
Page 225: Driver Assistance Systems Speed Limiter
Driving and Operating Driver Assistance Fuel recommended to use gasoline containing MMT. Some gasolines Systems Regular unleaded gasoline with a contain an additive called methyl posted octane rating of 87 or higher tertiary butyl ether (MTBE). should be used. It should meet Speed Limiter (Gasoline Gasoline containing more than 15% ASTMD4814 in the U.S.
Page 226: Fuels In Foreign Countries
Driving and Operating Gasoline for Cleaner Air damaged. All of that means costly engines allow this; however, for repairs that would not be covered by your diesel engine, do not use Gasolines with detergent additives your warranty. diesel fuel which has been help to prevent deposits from contaminated with engine oil.
Page 227: Biodiesel
Driving and Operating fuel whenever possible. At Do not use fuels other than those Biodiesel temperatures below -7 °C (20 °F), recommended in this manual. Doing Biodiesel, may also be referred to Number 2-D fuel may pose so may adversely affect the engine. as FAME blended (Fatty-acid methyl operating problems (see "Cold DIESEL FUEL/APPLICABLE...
Page 228 Driving and Operating fuel. Storage at hot ambient Fuels improperly blended for cold Caution temperatures will accelerate temperature operation may result in restricted fuel filters and degraded biodiesel degradation. Do not use blends containing vehicle performance. The vehicle is Owners who use very little fuel, more than 20% biodiesel.
Page 229: Cold Weather Operation
Driving and Operating Biodiesel Blends To reduce the risk of poor quality fuel, purchase biodiesel blends from Use biodiesel blends that meet the a fuel supplier or fueling station ASTM specification D6751. which sells BQ-9000 certified Retail pumps dispensing blends biodiesel.
Page 230: Water In Fuel (Diesel)
Driving and Operating At low temperatures, wax flakes are Water in Fuel (Diesel) Warning (Continued) more likely to form in Number 2-D During refueling, it is possible for fuel than in Number 1-D (or Be sure you do not overfill the water (and other contaminants) to "winterized"...
Page 231 Driving and Operating parts stores and other automotive Fuel will be mixed in the drained Caution places. See your authorized dealer water. Dispose of it in a method for advice on using biocides in your conforming to the regulatory Remaining water that is not area and for recommendations on requirements in your state.
Page 232: Running Out Of Fuel
Driving and Operating 2. Loosen the drain plug and Running Out of Fuel move the priming pump (1) up (Diesel) and down by hand between 10 and 20 times. When the Fuel Tank is Empty 3. Fully tighten the drain plug (2) and move the priming pump (1) several times.
Page 233 Driving and Operating 2. Select the correct fuel (See Before Starting the Engine batteries. Place a container "Diesel Fuel Requirement and beneath the air bleed plug (2) Fuel System"). Follow any to receive fuel, and then fully posted safety rules. Stand to loosen the plug.
Page 234: Filling The Tank
Driving and Operating 3. Fully press the accelerator the nozzle from the fuel tank, the Warning (Continued) pedal and increase the engine fuel may spill out, thus causing speed to the maximum speed danger. The person performing the for 10 seconds. (Repeat this Be sure to wipe off the fuel that refueling procedure must not operation several times.)
Page 235: Conversions And Add-Ons Add-On Electrical
Driving and Operating Conversions and Warning Add-Ons Fuel may be under pressure. Be sure to slowly open the fuel tank Add-On Electrical filler cap. If you open it quickly, Equipment fuel may spurt out. You and others could be seriously injured. Installing Electrical Equipment Warning Caution...
Page 236: Power Take-Off (Pto)
Driving and Operating and other systems, resulting in a When Operating the PTO vehicle breakdown or in a For operation of special equipment, malfunction of electronic equipment. see the manufacturer s instructions. Consult your dealer if you wish to Installations, or alterations to the install radio equipment.
Page 237 Driving and Operating mode can be programmed to accommodate many PTO devices. Optional PTO switches are available from your dealer to ease installation of a PTO. The optional PTO main switch and PTO engine speed control switch can be used increase the engine idle r/min without additional programming.
Page 238: Vehicle Care
Vehicle Care Vehicle Care Fuel Filter ....271 If a Tire Goes Flat ... . 309 Rear Axle (Gear Oil Viscosity Jump Starting Chart) .
Page 239: General Information
Vehicle Care General Information remote keyless transmitters, may Vehicle Checks contain perchlorate materials. Your authorized dealer has trained Special handling may be necessary. Doing Your Own technicians and genuine parts to For additional information, see Service Work service your vehicle properly. For www.dtsc.ca.gov/hazardouswaste/ expert advice and quality service, perchlorate.
Page 240 Vehicle Care Select a place with a solid and level Warning (Continued) Warning (Continued) surface to perform the checking and maintenance work. Make sure to vehicle or its equipment. If you Performing maintenance work on chock the wheels. It would be very have any questions about a truck or chassis can be dangerous if the vehicle started...
Page 241: Cab Tilting
Vehicle Care For diesel vehicles, when working Confirm that all systems and not function normally. Whenever on the fuel line or fuel filter, remove components are normal after electric welding is necessary, the fuel tank filler cap. The fuel performing the work. consult your dealer.
Page 242 Vehicle Care 5. Raise the cab fully and be sure Warning (Continued) the cab support (5) is locked by the support lock lever (7). Keep the area surrounding 6. Insert the safety lock pin (6). the cab clear. Always be sure the safety lock pin is You and others could be seriously installed when the cab is tilted.
Page 243: Engine Compartment
Vehicle Care 4. Lower the cab and push the Engine Compartment Engine Cover handle (2) down firmly to lock. Overview Engine Inspection Cover (Crew Cab Model) Warning To help avoid personal injury or death, be sure the tilt cab is securely locked in the lowered position before operating the vehicle.
Page 244: Engine Oil (Diesel)
Vehicle Care Engine Inspection Sub Cover Engine Coolant Reserve Tank The engine oil performs the (Crew Cab Model) Inspection Cover (Crew Cab following important functions: Model) It prevents engine parts from becoming worn. It cools engine parts. It cleans engine parts. It seals the combustion chambers and prevents rust.
Page 245 Vehicle Care Checking the Engine Oil Level It is the owner's responsibility to check the oil level at regular intervals (such as every fuel stop), according to the following instructions. Park the vehicle on a level surface and check the engine oil level before starting or at least 30 minutes after turning off the engine.
Page 246 Vehicle Care oil of the correct grade and quality When the engine oil level is near or the engine. Continually using the whenever its level exceeds the below the "MIN" mark on the oil same oil without checking the level, "Position A"...
Page 247 Vehicle Care GM recommends engine oil that such as SAE *W-40 (* indicates information on the proper oil and supports DPF (Low ash oil). Use of viscosity on the low temperature filter change intervals. See engine oil that does not support low side).
Page 248 Vehicle Care Engine Oil and Gear Oil Viscosity Charts Select appropriate engine oil in accordance with the table below. It is also important to select the viscosity appropriate for the temperature at which your vehicle operates. Use the following table for making correct selections.
Page 249: Engine Oil (Gasoline)
Vehicle Care Failure to use the recommended or bodies of water. Instead, recycle Dipstick Access engine oil could result in engine or it by taking it to a used oil collection Single Cab Model DPF breakdown, or in poor fuel facility which may be found in your efficiency.
Page 250 Vehicle Care Crew Cab Model The engine oil dipstick is under the checking a cold engine prior to engine inspection sub cover located starting. Remove the dipstick beneath the passenger's seat. and check the level. If unable to wait two hours, the Checking Engine Oil engine must be off for at least Check the engine oil level regularly...
Page 251 Vehicle Care the level. See Selecting the Right Add enough oil to put the level Engine Oil later in this section for somewhere in the proper operating an explanation of what kind of oil to range. Push the dipstick all the way use.
Page 252: Automatic Transmission
Vehicle Care When selecting an oil of the Used oil can be a threat to the use only the dealer recommended appropriate viscosity grade, it is environment. If you change your fluid for replenishment, and observe recommended to select an oil of the own oil, be sure to drain all the oil the specified fluid level correct specification.
Page 253 Vehicle Care If you choose to do it yourself, then For the crew cab gasoline vehicle, be sure to follow all the instructions the dipstick is located beneath the below or you could get a false rear-of-engine inspection panel. reading on the dipstick. After unlatching the A/T fluid inspection cover, the dipstick will be Position of the Dipstick...
Page 254 Vehicle Care 3. With the engine idling, move check the transmission the selector lever from the P breather to ensure that it is position to the 1 position clean and free of debris. while pressing the brake pedal, Gasoline Engine Dipstick and then return the lever from COLD Transmission fluid...
Page 255: Engine Air Cleaner/Filter
Vehicle Care Diesel Engine Dipstick H Be sure to use a genuine air cleaner Warning (HOT) Transmission fluid element. If other air cleaner element temperature Approx. 70 - is used, it may cause the sensor to Be extremely careful not to burn 80 °C (158 - 176 °F).
Page 256 Vehicle Care Engine Coolant in Cold overflows into the reserve tank. Warning When the system cools, engine Weather coolant is drawn back into the Check, replenish or change the To prevent the engine damage due radiator. to freezing of the engine coolant, engine coolant only after the The engine cooling system has mix the coolant and water at the...
Page 257 Vehicle Care Preparing Engine Coolant below 30 °C ( 22 °F) in colder Warning (Continued) climates) and boil protection to To prevent the engine damage to 128 °C (262 °F). Periodic freezing of the engine coolant and eyes are still irritated or otherwise replacement of engine coolant is to protect the cooling system from feel abnormal, seek immediate...
Page 258 Vehicle Care Using coolant at any coolant Warning concentration other than that specified may reduce anti-freezing For storage, close the cap of performance, and engine coolant coolant container securely and may freeze. keep it in a place inaccessible to If the engine coolant decreases children.
Page 259 Vehicle Care stains on the ground showing leaks where the vehicle is parked. Contact your dealer if you discover leaks. Using the vehicle when there are leaks can lead to engine seizure. Adding Engine Coolant Crew Cab Model The radiator cap (1) opens and closes in double action.
Page 260 Vehicle Care 2. Fill the radiator to the base of If you use the proper quality engine the filler neck (2). coolant, there is no need to add extra inhibitors or additives which Add enough engine coolant claim to improve the system. They to provide the required may be harmful to the proper cooling, freezing and...
Page 261: Engine Overheating
Vehicle Care Radiator Pressure Cap If engine power drops and the Warning (Continued) needle on the engine coolant The radiator cap, a 103 kPa (15 psi) temperature gauge goes up above pressure type for gasoline vehicles Do not remove the radiator cap or the upper limit of the safety zone and a 108 kPa (16 psi) for diesel engine coolant reserve tank cap if...
Page 262 Vehicle Care If Steam Is Not Coming from the Warning (Continued) Engine Compartment a short period of time may cause a fire and the result in personal injury and severe vehicle damage. Take immediate action as outlined. You and others could be seriously injured.
Page 263 Vehicle Care back to normal idle after 2 or 4. If no steam or engine coolant Warning 3 minutes. Idle the engine and can be seen or heard from the wait until the engine coolant engine compartment: Even when the engine has been temperature drops to safety Tilt the cab or open the stopped, the engine coolant in the...
Page 264: Power Steering Fluid
Vehicle Care Make sure the fan belts are You must let the engine Engine damage may be caused if not broken, or off the cool first. You may then add an overheating engine is suddenly pulleys, and that the fan engine coolant directly to refilled with water.
Page 265 Vehicle Care Checking the Power Steering Fluid Level For single cab gasoline vehicles, the For crew cab gasoline vehicles, fluid level is correct if it is between open inspection sub cover, by the "MAX" and "MIN" lines on the oil pulling the lock lever (red) (1) on the dipstick.
Page 266: Washer Fluid
Vehicle Care Use a high quality premixed solvent Warning (Continued) available at most dealers or service stations. Do not mix the recommended Avoid hard water when mixing power steering fluid with fluids of Optikleen or other windshield other brands. Due to chemical washer solvents.
Page 267: Brakes
Vehicle Care Refilling Windshield Washer Upon factory shipment, new Keep tires properly inflated. vehicles contain only tap water in Improperly inflated tires can Fluid the washer fluid tank. Adjust the reduce the efficiency of the concentration of the fluid to suit your brakes.
Page 268 Vehicle Care Checking the Brake Electric 4. If you cannot hear the noisy Free play (measured at the tip of sound or the noisy sound stays Vacuum Pump (3500HD/4500 pedal) on all the time, have the Series) 4 - 7 mm (0.16 - 0.28 in) (Gasoline vehicle inspected by the 1.
Page 269 Vehicle Care floor (that is, the distance between Adherence of sand, grit or mud Disc Brakes and Drum Brakes the brake pedal bracket (2) and the If sand, grit or mud adheres to If the brake pads and shoe linings brake pedal arm).
Page 270: Brake Fluid
Vehicle Care If the fluid surface cannot easily be Be careful not to spill brake fluid Caution (Continued) seen, rock the vehicle gently. onto painted surfaces or to let it come in contact with skin. If fluid is indicator can be heard, contact Adding Brake Fluid spilled onto a painted surface or the nearest dealer for inspection...
Page 271: Battery
Vehicle Care Battery filler caps. You will never have to Danger add water. Remember to check and Working Near Battery recharge the battery as necessary, Follow the precautions listed in as well as keep connection clean. the jump starting caution (see The hydrometer (green-eye test "When the Battery is Discharged") indicator) in the top of each battery...
Page 272: Fuel Filter
Vehicle Care Rear Axle (Gear Oil Viscosity Chart) Warning (Continued) Gear Oil Viscosity Chart harm. Wash hands after handling. Select appropriate gear oil in accordance with the table below. It is important You and others could be seriously to select the viscosity appropriate for the temperature at which your vehicle injured.
Page 273: Rear Axle
Vehicle Care Rear Axle (Oil Level Checking the Oil Level 2. Check that the oil level (1) is up to the lower edge of the oil Check) level plug hole (2). If the oil level is tool low, add oil through Rear Axle Differential Gear Oil the oil level plug hole.
Page 274: Wiper Blade Replacement
Vehicle Care Tampering with Noise Control Engine: Wiper Blade Replacement System Prohibited Removal or rendering engine speed Removal governor, if so equipped, inoperative Federal law prohibits the following so as to allow engine speed to acts or the causing thereof: exceed manufacturer specifications.
Page 275 Vehicle Care 1. Insert the blade while holding it blade becoming dislocated when the almost perpendicular to windshield wiper switch is the arm. turned on. Replacement of Wiper Rubber Insert Removal 3. With the blade and arm almost perpendicular, remove the blade from the arm.
Page 276: Headlamp Aiming
Vehicle Care Installation Headlamp Aiming 2. Continue pushing in the wiper rubber insert until the wiper blade's hook engages with the 1. Insert a new wiper rubber For vertical aiming, turn the two insert into the wiper blade. hole in it, and then confirm that screws indicated by arrows in the the rubber insert is securely diagram.
Page 277: Bulb Replacement
Vehicle Care Bulb Replacement Bulb Wattage For the lamps (lighting equipment) such as headlamps, inside of the lens can mist up momentarily when Bulbs Warning driving in the rain or during the car 1. Check each bulb for blowout. wash. Also, the temperature Using bulbs with a wattage other 2.
Page 278 Vehicle Care Bulb Wattage Position Lights Bulb Wattage (12V) Qty. Headlight Highbeam/Lowbeam 60/55W Front Turn Signal Lamp 27W (Amber) Parking Lamp Front Cornering Lamp Side Turn Signal Lamp 5W (Amber) Sidemarker Lamp 5W (Amber) Taillamp and Stoplamp 8/27W Turn Signal Lamp Rear Back-Up Lamp License Plate Lamp...
Page 279: Headlamps And Front Turn
Vehicle Care Headlamps and Front Turn Signal Replacing the Headlamps When the bulb has blown out, replace it with a bulb of the specified wattage. Be careful not to excessively tighten the mounting screws when replacing the headlamp bulbs. Do not replace a bulb with other than the specified wattage.
Page 280 Vehicle Care 4. Disconnect the connector (1) for the turnsignal lamp from the socket (2) and then remove the lamp. 5. Remove the headlamp. Remove the headlamp connectors and parking lamp connectors, followed by removing the headlamp assembly. 3. Tilt the turnsignal lamp unit 7.
Page 281 Vehicle Care 9. Remove the bulb (1) from the socket (2) and replace with a new one. 10. After replacing the bulb, reverse steps 1-8 to install. Do not touch the glass of the bulb with your hand. Soiling the glass will cause the bulb to blow out.
Page 282 Vehicle Care 3. To install the lamps, perform When replacing a bulb, make sure the same sequence of the light switch is OFF. operations in reverse, taking 1. While referring to Replacing care to turn the connector the Headlights , tilt the turn clockwise to lock it securely.
Page 283: Roofmarker Lamps
Vehicle Care Roofmarker Lamps Sidemarker Lamps (Including Turn Signal and Cornering Lamps) Do not replace a bulb with other than the specified wattage. This will cause abnormal flashing, particularly for turn signal lamps. When replacing a bulb, make sure the light switch is "OFF". 2.
Page 284 Vehicle Care 3. When the clip (1) has been 5. Pull the bulb out from the B. Insert the clip on the back removed, pull the lamp out socket and replace it with a of the rear part of the light while sliding it out toward the new one.
Page 285: Taillamps, Turn Signal
Vehicle Care Taillamps, Turn Signal, License Plate Lamp Stoplamps, and Back-Up Lamps D. Open the front door, tighten the nut from the inside of the door, and install the 1. Bulb rubber cap. 2. Lens 3. Screw 1. Turn Signal Lamp 4.
Page 286: Interior Lamps
Vehicle Care Interior Lamps Electrical System The cause of the circuit overload must be identified and corrected before the blown fuse is replaced, Electrical System or else the new fuse will also blow. Overload Since different circuits handle different amounts of current, fuses Electrical System of various ampere ratings are used.
Page 287 Vehicle Care The Location of Fuses and Relays Replacing Fuses 1. Before replacing fuses, firmly apply the parking brake, move the selector lever to the P (Park) position, and turn the engine control switch to the LOCK position. 2. The fuse puller is stored in the fuse box inside the cab.
Page 288 Vehicle Care Fuse and Relay Location Cab Interior Warning Use fuses of the same rating for replacement. Do not use any other fuses than those designated. Using fuses other than those specified could result in fire or damage to the equipment. If the new fuses blow right away, contact the nearest dealer.
Page 289 Vehicle Care Fuse locations: Description Rating Description Rating Description Rating MIRROR RR P / HEATER WINDOW IGNITION 2 CIGAR IGNITION 1 ACCESSORIES ROOM LAMP, SOCKET AUDIO POWER DOOR LOCK SOURCE METER TRAILER ECU (BATT) BRAKE MIRROR P/ WINDOW AUDIO, ACC HORN WIPER TURN, HAZARD 15A...
Page 290 Vehicle Care Diesel Engine Relay Location...
Page 291 Vehicle Care Relay locations: Description STOP LAMP DAYTIME RUNNING LAMP KEY ON PARKING/NEUTRAL WIPER MAIN HORN WIPER HI LO TRAILER BRAKE /REAR POWER WINDOW (if equipped) /CHARGE (ENG RUN) - Gasoline POWER WINDOW HEAD LAMP LO Gasoline Engine Relay Location VACUUM PUMP HEAD LAMP HI TAIL LAMP...
Page 292 Vehicle Care Fuse and Relay Location Cab Exterior Description CIGAR LIGHTER POWER ACC BLOWER MOTOR Diesel Engine Fuse and Relay Location...
Page 293 Vehicle Care Fuse locations (2): Description Description Rating SCR HEATER MARKER LIGHT 20A VALVE TAIL MAIN MARKER LIGHT FUEL HEATER PM SENSOR FUEL HEATER RR DOME LIGHT CONDENSER Relay locations (1): Description STARTER PM SENSOR NOX & UREA SENSOR A/C COMPRESSOR CONDENSER FAN RR DOME LIGHT...
Page 294 Vehicle Care Fuse locations (2): Description Rating MARKER LIGHT 20A TAIL MAIN PCM 1 PCM 2 PCM 3 POWER SOURCE CONDENSER COMPRESSOR Relay locations (1): Description STARTER A/C COMPRESSOR CONDENSER FAN FUEL PUMP Gasoline Engine Fuse and Relay Location RR DOME LAMP MARKER LAMP PCM MAIN...
Page 295: Wheels And Tires
Vehicle Care Wheels and Tires Tire Inflation Description The operating load and cold inflation Warning pressure on the rim and wheel must not exceed the rim and wheel To reduce the risk of loss of manufacturer's recommendations vehicle control and personal even though the tire may be FUEL HEATER injury:...
Page 296 Vehicle Care In no case should the front or rear Be sure to install the tire inflation Dual Tire Operation tire load exceed the maximum valve caps to prevent dirt and The outer tire of a pair on dual recommended gross axle weight moisture from getting into the valve wheel installations generally wears rating (front GAWR or rear GAWR).
Page 297 Vehicle Care Wheel and Tire Balancing Tire Traction Tire Replacement Recommendations Proper tire balancing provides the A decrease in driving, cornering and best riding comfort and helps to braking traction occurs when water, Warning reduce tire tread wear. snow, ice, gravel or other material is Out-of-balance tires can cause on the road surface.
Page 298 Vehicle Care You should replace your tires when: When replacing or rotating tires, all tires on an axle should be of the Your tires are worn to a point same tread design and should have where 3.2 mm (4/32 in.) (front) the same outside diameter within and 1.6 mm (2/32 in.) (rear) or certain limitations, particularly on...
Page 299 Vehicle Care Recommended replacement tire for Greenhouse Gas (GHG) emissions Diesel Engines Tire size Tire maker Tire name Rolling Resistance BRIDGESTONE CORPORATION Duravis R250 LRRA LT215/85R16E THE YOKOHAMA RUBBER CO., LTD. TY213A MC2 LRRA Recommended replacement tire for Greenhouse Gas (GHG) emissions Gas Engines Tire size Tire maker...
Page 300 Vehicle Care speedometer/odometer calibration, Checking Tires Use an appropriate tire air pressure stopping ability, headlight aim, gauge when measuring the air Air Pressure bumper height, vehicle ground pressure of a tire. Tire air pressure clearance and tire or tire chain should be measured when the tire is clearance on the body and chassis.
Page 301 Vehicle Care Diesel Engines Tire size Tire air pressure kPa (psi) kg (lb.) Front Rear Front Rear 5 897 LT215/85R16E LT215/85R16E 550 (80) 550 (80) (13,000) Gas Engines Tire size Tire air pressure kPa (psi) LT215/85R16E 480 (70) 225/70R19.5F 590 (85) 225/70R19.5G 590 (85) For diesel engines, see VIN and...
Page 302 Vehicle Care Cracks and Other Damage cracks or other damage on tire Warning (Continued) surfaces; uneven wear; and pebbles lodged in the gap between tires of Over-inflated tires result in a dual-wheel tires. harsh ride and are likely to cause Tread Depth and Abnormal Wear damage to the cargo.
Page 303 Vehicle Care Use of Low Aspect Ratio Tires Warning Tires with excessively shallow tread grooves will increase the chance of skidding and, when driving at high speeds, hydroplaning. You and others could be seriously injured. Tread wear indicator (Example) Hydroplaning occurs when a vehicle 1.
Page 304 Vehicle Care Damaged Tires Warning (Continued) Warning (Continued) Warning To help avoid personal injury and off the tire and rim assembly and install a spare tire and property damage if a wheel must It is dangerous to mount the rim assembly. be changed, seek expert tire wrong size tire on a wheel.
Page 305 Vehicle Care Wheel Nut Torque Warning (Continued) Warning (Continued) Warning Do not put air back in a tire the right tire pressure, be that has been run flat, or is careful not to exceed the Never use oil or grease on studs seriously low on air, without maximum pressure or nuts.
Page 306 Vehicle Care tighten wheel stud nuts and rim Warning clamp nuts with a torque wrench after installing any wheel. To help reduce the risk of losing For diesel engines, in addition, nut vehicle control and personal tightness on all wheels should be injury or death, if any stud has set with a torque wrench every been damaged as a result of a...
Page 307: Tire Pressure
Vehicle Care Tire Pressure Tire Load and Inflation Table Tire Load and Inflation Table Diesel Engines TIRES FOR VEHICLES IN HIGHWAY SERVICE TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES Tire Size Designation Cold Inflation Pressure (psi) LT215/85R16E Dual 2470 Single (lbs) 2680...
Page 308: Tire Rotation
Vehicle Care See Wheels and Tires 0 294. Tires at different locations wear differently. For uniform tire wear and Tire Rotation longer tire life, you should rotate the tires on your vehicle regularly. Make sure to use tires of the same type Warning on the same axle.
Page 309 Vehicle Care Dual Tire Permissible diameter difference Tightening torque Radial tire Within 8 mm (0.31 in) 500 N·m (362 lb·ft) The tightening torque of the wheel Single Tire nuts may decrease after a tire change due to their initial settlement. Upon driving 50 to 100 km (31 to 62 mi) after a tire change, retighten the wheel nuts to the specified torques according to...
Page 310: If A Tire Goes Flat
Vehicle Care Tighten the inner wheel nuts of the Fully engage the wheel wrench on a If a Tire Goes Flat same wheel to the specified torque. wheel nut in order to tighten the nut When the tire goes flat while driving, to the specified torque.
Page 311: Jump Starting
Vehicle Care Jump Starting Danger (Continued) Danger (Continued) Jump Starting - North at least 5 minutes. Following this, Batteries produce explosive you should seek medical gases, contain corrosive acid, America assistance. and supply levels of electrical When the Battery is current high enough to cause When using tools or other metal Discharged...
Page 312 Vehicle Care Danger (Continued) Warning Warning (Continued) Dilute sulfuric acid is used as the For safety and the protection of Do not disconnect a battery battery fluid. Special care must be the vehicle, do not push-start the terminal with the engine running. taken to ensure that this fluid vehicle.
Page 313 Vehicle Care the negative ( ) terminal which 4. For gas and diesel vehicles, is grounded (attached to the unlatch the latches (1) and engine block, or frame rail). remove the battery cover (2) and connect the jumper cables 2. Position the vehicle with the in the numbered sequence in good (charged) battery so that the drawing below.
Page 314 Vehicle Care Gas Engine Vehicle...
Page 315 Vehicle Care 5. After connecting the cables, start the engine of the vehicle with the booster battery. 6. Slightly rev up the engine of the vehicle with the booster battery and start the engine of the disabled vehicle. 7. If the engine in the disabled vehicle starts, remove the jumper cables in the reverse sequence as they were...
Page 316: Towing The Vehicle
Vehicle Care Towing the Vehicle Front End Towing (Front Wheels If there is damage or suspected Off Ground) damage to the rear axle, remove the Consult your dealer or a axle shafts. Cover the hub openings To prepare a disabled vehicle for professional towing service if the to prevent the loss of lubricant or front end towing with front wheels...
Page 317 Vehicle Care After Towing For gasoline vehicles, move the selector lever into "N" position, After towing the vehicle, block the vehicles can be towed at speeds rear wheels and install axle shafts below 48 km/h (30 mph) and up or driveshaft. to distances less than Apply the parking brake before 80 km (50 mi).
Page 318: Appearance Care
Vehicle Care After Towing Special Towing Instructions Appearance Care After towing the vehicle, block the 1. All state and local laws rear wheels and install axle shafts regarding such items as Exterior Care or driveshaft. warning signals, night Exterior Finish illumination, speed, etc., must Apply the parking brake before be followed.
Page 319 Vehicle Care conditions such as high-pressure To wash the vehicle: Warning (Continued) car washers may cause water to 1. Fully turn on the tap, and wash enter inside the vehicle. If the out the undercarriage and acetone, lacquer thinners, enamel vehicle is operated with foreign suspension.
Page 320 Vehicle Care floor. Do not apply water from a the cab. When using an automatic Vehicle Storage high-pressure washer nozzle car or truck-wash, ensure that a In order to maintain your vehicle's directly to the electric connectors. distance of at least 0.4 m attractive appearance as long as Failure to observe this precaution (15.75 inches) is maintained...
Page 321 Vehicle Care Polishing and Waxing Wax must not be applied to the grease application will lengthen windshield. Failure to observe this weatherstrip life, help sealing, and Periodic polishing and waxing is precaution can result in irregular assist in eliminating squeaks. recommended to remove built-up reflection of light, impairing residue and eliminate any...
Page 322 Vehicle Care form when rinsing with water. Clean Handling the Radiator and the blade by wiping with a cloth Charge Air Cooler soaked in a solution of one-half Cleaning the Radiator Core and water and one-half methanol Charge Air Cooler Core alcohol.
Page 323 Vehicle Care Cooling efficiency is compromised Corrosion Protection when there is dirt or dust plugging Your vehicle has been designed and air passages in the radiator core built to resist corrosion. Special and charge air cooler core (diesel). materials and protective finishes This can also cause corrosion of were used on most parts of your these cores.
Page 324: Interior Care
Vehicle Care from industrial chimneys and other fuel lines, frames, floor pan and Warning foreign matter may damage vehicle exhaust system even though they finishes if left on painted surfaces. have been provided with corrosion Water should never be sprayed Prompt washing may not completely protection.
Page 325 Vehicle Care conditioning or audio system. Warning (Continued) Warning (Continued) Compounds contained in these products can cause discoloration, neutral detergent has been Open all vehicle doors for staining or peeling of paint. dissolved to gently wipe the ventilation when ANY cleaning Glass cleaners that contain these safety belts.
Page 326 Vehicle Care Dust and loose dirt that collect on General Cleaning of Soiled or suede, raise nap with dry scrub interior fabric should be removed brush and vacuum to remove any Water Spotted Fabric Type often with a vacuum cleaner or soft final traces of residue.
Page 327 Vehicle Care "feathering" towards the center. Carefully scrape off excess Finally, if needed, clean lightly Keep changing to a clean stain; then use solvent type with Fabric Cleaner section of cloth. cleaner. (Solvent type). When you clean a stain from Shoe polish, wax crayons, tar Combination Stains Includes...
Page 328 Vehicle Care Soilage such as tars, asphalts, shoe polish, etc., will stain if left on trim. They should be wiped off as quickly as possible and the area cleaned with a clean cloth dampened with solvent type vinyl leather cleaner. Fabric Seat Covering and Carpet Care Remove dirt and dust using a...
Page 329: Service And Maintenance
Service and Maintenance Service and Maintenance The quality of maintenance your new vehicle receives is as important Schedule Maintenance as the regularity with which it is serviced. Authorized dealers provide Make sure the vehicle is inspected nationwide quality in customer at regular intervals.
Page 330 Service and Maintenance necessary equipment, you should Unusual operating conditions, such Severe Driving Conditions let your authorized dealer's service as driving in dusty areas (sweeper, A vehicle operated under severe department or another qualified agricultural or off-road vehicles), conditions (see list below) requires service center do these jobs.
Page 331 Service and Maintenance vehicle is repeatedly overloaded, Maintenance Schedule Table driven at excessive speed or (Gasoline Vehicles) improperly shifted, no schedule of Letters Used to Indicate maintenance can prevent Maintenance Service Types malfunction. Also, if a preventive maintenance schedule is not I : Inspect then clean, repair or followed, or is improperly carried replace as necessary...
Page 332: Service Intervals
Service and Maintenance Service intervals months or kilometers (miles) whichever occurs No. Service Interval first (1) Engine oil (2) (4) See Explanation of Complete Vehicle Maintenance Schedule or every 12 months Engine oil filter (2) (4) See Explanation of Complete Vehicle Maintenance Schedule or every 12 months Cooling System Service or every 24 months...
Page 333 Service and Maintenance Service intervals months or kilometers (miles) whichever occurs No. Service Interval first (1) Brake Lining and Pad for Wear Brake drum and rotor for wear and or every 12 months damage Brake Electric Vacuum Pump (4500 or every 12 months Series) Brake Fluid or every 24 months...
Page 334 Service and Maintenance Remarks 1. ENGINE OIL : Change at 3. COOLING SYSTEM SERVICE : intervals noted below depending At 24 months or 48 000 km (1) In case this column is blank, upon driving conditions. (30,000 miles) intervals, wash follow kilometers (miles).
Page 335 Service and Maintenance 7. SPARK PLUGS : Change every 12. SHIELDS AND UNDER HOOD 15. AUTOMATIC TRANSMISSION 160 000 km (100,000 miles). INSULATION : Inspect shields and FLUID : under hood insulation for damage or 8. SPARK PLUG WIRES : Clean looseness.
Page 336 Service and Maintenance If you have driven for a prolonged 17. BRAKE LINING AND PAD FOR period of time or in city traffic in hot WEAR : Check drum brake linings weather, wait until the fluid cools and disc brake pads for wear or down (Approx.
Page 337 Service and Maintenance 18. BRAKE DRUM AND ROTOR 3. Then, after you start the engine, 22. HYDRAULIC UNIT : Change FOR WEAR AND DAMAGE : the main vacuum pump driven by every 10 years. Check brake drums (rear and the engine will start running. If the 23.
Page 338 Service and Maintenance 26. STEERING GEAR BOX 32. WHEEL BEARING GREASE : Leaf spring U-bolt nut tightening TORQUE : Retighten the fixing bolts Clean and repack front wheel torque of the steering gear box to the bearings at every brake relining or Front (94 lb·ft) specified torque every 48 000 km...
Page 339 Service and Maintenance Service intervals months or kilometers (miles) whichever No. Service Interval occurs first (1) Engine noise check or every Valve lash 12 months or every Engine oil and oil filter (2) 12 months or every Fuel filter 24 months Pre-fuel filter/water or every separator...
Page 340 Service and Maintenance Service intervals months or kilometers (miles) whichever No. Service Interval occurs first (1) or every Engine cooling system 12 months Every 12 months: I Engine coolant Every 24 months: R (when dealer recommended coolant is used) Exhaust system or every DPF (clean filter) 3,000 hours...
Page 341 Service and Maintenance Service intervals months or kilometers (miles) whichever No. Service Interval occurs first (1) Brake drum and rotor for or every wear and damage 12 months Brake electric or every vacuum pump 12 months or every 12 months: I Brake fluid or every 12 months: R...
Page 342 Service and Maintenance Service intervals months or kilometers (miles) whichever No. Service Interval occurs first (1) or every Power steering fluid 24 months or every Power steering oil hoses 24 months Steering wheel free Every 10 400 km (6,500 miles): I play (4) or every Steering gear box torque...
Page 343 Service and Maintenance Service intervals months or kilometers (miles) whichever No. Service Interval occurs first (1) or every Wheel bearing grease (5) 24 months Air conditioner blower Cleaned once a month filter DEF supply pump filter or every Every 192 000 km (120,000 miles): R element 24 months Starter...
Page 344 Service and Maintenance Explanation of Complete Service Interval Maintenance procedure Vehicle Maintenance Schedule Engine Inspect sound absorption materials for (Diesel Vehicles) Every 16 000 km (10,000 miles) tears, broken out sections or The following is a brief explanation attachment. Repair or replace as of each of the services listed in the necessary.
Page 345 Service and Maintenance 3. Engine Oil and Oil Filter : 5. Pre-Fuel Filter/Water Change at interval noted below separator : Replace the fuel filter depending upon driving conditions. every 24 000 km (15,000 miles) or more frequently if clogged. Normal Service Change every 16 000 km (10,000 miles) or 6.
Page 346 Service and Maintenance 12. Engine Coolant : Inspect the 14. DPF (Clean Filter) : Clean the brake) more often if operating engine coolant every 12 months. filter every 160 000 km conditions or driving habits result in Replace the engine coolant every frequent braking.
Page 347 Service and Maintenance 20. Brake Electric Vacuum 25. Differential Gear Oil : Replace torque every 12 months or every Pump : Inspect the brake electric lubricant every 48 000 km 32 000 km (20,000 miles) whichever vacuum pump operation every (30,000 miles).
Page 348 Service and Maintenance 35. Wheel Bearing Grease : Clean Owner Checks and Model Leaf spring U-bolt nut and repack front wheel bearings tightening torque Services every 24 months or 48 000 km Front Rear (30,000 miles) whichever occurs Before Driving first.
Page 349 Service and Maintenance required to buckle up the seat belts. Checking Condition of the Engine Recommended Daily Adjust the positions of the steering at Low Speeds and during (Pre-operation) Inspections wheel and mirrors. Lock the doors. Acceleration These checks are in addition to, not Turn the power of the dome light or 1.
Page 350 Service and Maintenance 2. Checks performed at the Steering wheel position and 6. Checks performed after the engine free play engine startup Fan belt looseness and Operation of horn and turn Oil, engine coolant, fuel, damage signal lights brake fluid and power steering fluid leaks Engine oil level Door lock operation...
Page 351 Service and Maintenance Electrical System Warning (Continued) Following the after-delivery service, it is the owner's responsibility to properly. Incorrectly installed floor check all wiring periodically for mats would hinder free movement cracked, chafed or oil-soaked of the pedals. insulation and maintain it in a clean Do not use the dashboard pocket and tight condition to ensure or the top of the dashboard as a...
Page 352 Service and Maintenance Greasing Chassis Components The type (characteristics) of the grease specified for use with a chassis component differs from that of the grease specified for use with another component. Be sure to use only the specified grease for each Driveshaft splines and center component and perform greasing bearing...
Page 353 Service and Maintenance Driveshaft universal joint (Two-piece shaft) Single-piece driveshaft: 2 points; Two-piece driveshaft: 3 points Each driveshaft universal joint must be greased heavily until grease oozes at the 4 needle bearing oil seal locations. After greasing, wipe off excess grease.
Page 354 Service and Maintenance Lubrication Chart (Gasoline Vehicles)
Page 355 Service and Maintenance Lubrication Chart (Diesel Vehicles)
Page 356: Maintenance And Care
Service and Maintenance Additional A: Parking Brake : Park on a fairly to turn or has too much free play, steep hill and hold the vehicle with or when there are strange sounds Maintenance and Care the parking brake only. This checks when turning or parking.
Page 357 Service and Maintenance when braking, increased brake I: Defroster : Turn the outlet mirrors, headlamps, parking lamps, pedal travel or harder pedal. The selector knob to "Defroster" and the identification and clearance lamps, front and rear brakes are attached fan speed control knob to the fully taillights, brake lamps, turn signals, to an auto adjuster mechanism.
Page 358 Service and Maintenance S: Underbody : Corrosive materials used for ice removal, snow removal and dust control can collect on the underbody. If these materials are not removed, accelerated corrosion (rust) can occur on underbody parts such as fuel lines, frame, floor pan and exhaust system.
Page 359: Recommended Fluids And Lubricants
Service and Maintenance Recommended Fluids, Lubricants, and Parts Recommended Fluids and Lubricants Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer. Usage Fluid/Lubricant Automatic Transmission (Diesel Automatic Transmission Fluid (GM Part No. 19354076). Engine) ®...
Page 360 Service and Maintenance Usage Fluid/Lubricant ® Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL coolant. See Engine Coolant 0 254. Engine Oil (Diesel Engine) Engine oils with the letters CJ-4 are required for your vehicle. The CJ-4 designation can appear either alone or in combination with other American Petroleum Institute (API) designations, such as API CJ-4/SL.
Page 361: Maintenance Replacement Parts
Service and Maintenance Be sure to use the LSD gear oil Maintenance additive mentioned above in Replacement Parts vehicles equipped with limited slip differentials, and ensure there is an Replacement Parts appropriate amount of the LSD gear Please contact your dealer for oil additive, otherwise a chattering genuine GM parts.
Page 362 Service and Maintenance 3.0L Diesel Part GM Part Number Engine Air Cleaner 98177271 Engine Oil Filter 98018858 Fuel Filter Main: 98203599 Pre: 98037481 6.0L Gas Part GM Part Number Engine Air Cleaner 97062294 Engine Oil Filter 89017524 Replacement Fasteners a replacement that matches the old Warning (Continued) one.
Page 363: Technical Data
Technical Data Technical Data Vehicle Identification VIN and Weight Rating Plate Vehicle Identification Vehicle Identification Number (VIN) Vehicle Identification The VIN and engine number are Number (VIN) ....362 necessary for registering your Vehicle Data vehicle.
Page 364 Technical Data ratings (GAWRs), as well as the VIN and emissions information for your vehicle. This plate is located on the left side rear pillar panel below the striker (single cab) or on the left center pillar panel beside the shoulder seat belt anchor (crew cab).
Page 365 Technical Data Typical VIN VIN POS 1 3: World Make/Manufacturer Identifier (WMI) 1: Region of Build Valid Combinations J: Japan 5: United States 2: Manufacturer A: Isuzu Motors Ltd. 4: Spartan Motors Chassis Inc. 3: Vehicle Brand/Type L: Incomplete Vehicle - Medium & Heavy Duty D: Incomplete Vehicle 4: GVWR/Brake System/Body Style GVW (Lbs) / Brake System...
Page 366 Technical Data 5: Make/Series D: GM Chevrolet 3500 / 3500HD / 4500 6: Line/Cab Type J: Non-Tilt Cab, BBC = 110 in. W: Tilt Cab, BBC = 71 in. 7: Chassis Type 1: 4x2, 2 Axles, 1 Driving 8: Engine Type B: L96 Engine Gas, 8 Cyl, 6.0L, SFI, E85 Max, Iron, GM...
Page 367 Technical Data Interpretation of the VIN may differ other components when your not be shown. For detailed depending on the vehicle. For vehicle needs inspection and other specifications of your vehicle, further details, please ask your please ask your dealer. services.
Page 368 Technical Data Engine Number (6.0L Vehicle Data V8 Engine) Capacities and Specifications These specifications are given here for information only. Before using them, see the Cautions and other instructions throughout this manual the index may help you locate such items. For more information, see the Service Manual Right-side rear covering the chassis or body part in...
Page 369 Technical Data ENGINE Engine Specifications Description Water-cooled, overhead camshaft, direct Water-cooled, overhead valve, engine injection engine with a charge air cooled turbocharger. Manufacturer Isuzu GMPT Model 3.0L Diesel Engine 6.0L Gasoline Engine Engine type Inline 4, Four Cycle V8, Four Cycle Induction Turbocharged W/Charge Air Cooler Mass Air...
Page 370 Technical Data Fan belt tension New belt: 4 - 6 mm (0.16 - 0.24 in)/212 - 236 Hz When used: 6 - 8 mm (0.24 - 0.31 in)/181 - 195 Hz Oil filter Replaceable element type Replaceable element type Engine oil capacity When changing oil only: When changing oil and filter: 7.5 L (7.9 qt)
Page 371 Technical Data Transmission oil capacity 13.4 L (28.3 pt) 12.17 L (25.72 pt) Weights Model 3.0L Diesel Engine 6.0L Gasoline Engine Axle weight rating : Front 3500HD: 2431 kg (5,360 lb) 3500: 2204 kg (4,860 lb) 4500: 3007 kg (6,630 lb) Engine Oil Service Model 3.0L Diesel Engine...
Page 372 Technical Data Differential gear oil 9.0 L (19.0 qt) 9.7 L (20.5 qt) capacity Limited slip differential 0.5 L (1.06 qt) 0.6 L (1.27 qt) lubricant additive Fuel Fuel tank capacity 113 L (30.0 gal) Diesel Exhaust Fluid (DEF) DEF tank capacity (Diesel Only) 16.0 L (4.23 gal) Steering Steering wheel free play...
Page 373 Technical Data Brake size (Diameter x 293 x 40 mm (11.54 x 1.57 in) 363 x 42 mm (14.29 x 1.65 in) Thickness) Rotor thickness [Standard Value] 40.0 mm (1.575 in) 42.0 mm (1.654 in) [Usable Limit] 37.0 mm (1.457 in) 39.0 mm (1.535 in) Pad thickness [Standard Value]...
Page 374: Engine Drive Belt Routing
Technical Data Tightening Torque Model 3.0L Diesel Engine 6.0L Gasoline Engine Oil pan drain plug 83.3 (61.0 lb ft) 25.0 (18.0 lb ft) Oil filter drain plug 25.0 (18.0 lb ft) Oil filter 30.0 (22.0 lb ft) Remarks: see Engine Oil (Diesel) 0 243 or Engine Oil (Gasoline) 0 248. Remarks: see Engine Coolant 0 254.
Page 375 Technical Data If your air conditioning system is Use dealer-certified genuine GM Name functioning properly, it is not parts when changing the fan belt. A/C compressor necessary to remove and replace Have the vehicle inspected and the refrigerant or compressor oil. Fan belt serviced at your dealer.
Page 376: Customer Information
Offices ..... . 376 operation of the Chevrolet chassis, Privacy ..... . 383...
Page 377: Customer Assistance
U.S. can communicate with following information available to assistance. However, if a customer Chevrolet by dialing: give the Customer Assistance wishes to write or e-mail Chevrolet, representative: 1-800-833-2438. the letter should be addressed to: Your name, address, and Online Owner Center United States daytime phone number.
Page 378: Program
: View GM Card, SiriusXM 1-800-833-9935. Identification Number (VIN), and Satellite radio (if equipped), and delivery date of the vehicle. OnStar account information (if equipped). Description of the problem. : Chat with online help representatives. See my.chevrolet.com to register your vehicle.
Page 379: Scheduling Service
General Motors North America and the vehicle for service, you are Service is not provided if a vehicle Chevrolet reserve the right to make urged to do so as early in the work is in an area that is not accessible...
Page 380 Customer Information Collision Parts Aftermarket collision parts are also Insuring the Vehicle available. These are made by Genuine GM Collision parts are new Protect your investment in the GM companies other than GM and may parts made with the same materials vehicle with comprehensive and not have been tested for the vehicle.
Page 381 Customer Information parts. Read the lease carefully, as Vehicle make, model, and Insurance pays the bill for the repair, you may be charged at the end of model year. but you must live with the repair. the lease for poor quality repairs. Depending on your policy limits, Vehicle Identification your insurance company may...
Page 382: Information
Customer Information Service Publications Current and Past Models Radio Frequency Ordering Information Statement Service and Owner publications are available for many current and past This vehicle has systems that Service Manuals model year GM vehicles. operate on a radio frequency that Service Manuals have the diagnosis ORDER TOLL FREE: complies with Part 15 of the Federal...
Page 383: Reporting Safety Defects
United States Administrator, NHTSA Call 1-800-862-4389, or write: Government 1200 New Jersey Avenue, S.E. Chevrolet Motor Division Washington, D.C. 20590 If you believe that your vehicle Chevrolet Customer Assistance has a defect which could cause You can also obtain other...
Page 384 Customer Information Vehicle Data download and retrieve stored information from your vehicle for Recording and motor vehicle research and development, safety and vehicle Privacy improvement purposes. Your vehicle, like other modern motor vehicles, has a number of sophisticated computer systems that monitor and control several aspects of the vehicle performance.
Page 385: Index
Index Index Automatic Transmission ....198 About Driving the Vehicle ..3 Transmission Fluid ... 251 Accessories and Automatic Transmission Modifications .
Page 386 Index Bulb Replacement Check Cruise Control (cont'd) Light ......87 Headlamp Aiming ... . . 275 Malfunction Indicator Engine Headlamps .
Page 387 Index Diesel Particulate Filter ..173 Engine (cont'd) Distracted Driving ....127 Check and Service Engine Filter ......173 Dome Lamps .
Page 388 Index Fuel (cont'd) Headlamps (cont'd) Running out of Fuel ... 231 Daytime Running Lamps Jump Starting - North Water in Fuel ....229 (DRL) Indicator Light .
Page 389 Index Lights (cont'd) Overdrive Off Light ....83 Battery Warning ....78 Overheating, Engine .
Page 390 Index Running the Vehicle While Service (cont'd) Scheduling Appointments ..378 Parked ......172 Radio Frequency Statement .
Page 391 Index Sun Visors ..... . . 39 Warnings System Hazard Flashers ....99 USB Port .

Chevrolet Low Cab Forward 2016 Manual

Low Cab Forward

In Brief

Instrument Panel

Initial Drive Information

Vehicle Features

Performance and Maintenance

Keys, Doors, and

Keys and Locks

Vehicle Security

Seats and Restraints 41 Seats and Front Seats Restraints

Rear Seats

Front Seats

Seat Belts

Warning

Child Restraints Injured

Compartments

Instruments and Controls 67

Controls

Warning Lights, Gauges, and Indicators

Information Displays

Lighting 97 Lighting Exterior Lighting 9

Infotainment

Driving and

Driving Information

Starting and Operating

Engine Exhaust

Diesel Particulate Filter

Diesel Exhaust Fluid

Automatic Transmission

Brakes

Cruise Control

Fuel

Driver Assistance Systems Speed Limiter

Conversions and Add-Ons Add-On Electrical

General Information

Vehicle Checks

General Information

Headlamp Aiming

Bulb Replacement

Electrical System

Wheels and Tires

Jump Starting

Towing the Vehicle

Appearance Care

Customer

Quick Links

Chapters

Related Manuals for Chevrolet Low Cab Forward 2016

Summary of Contents for Chevrolet Low Cab Forward 2016