Table of Contents
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1. CONTENTS
1. Contents ........................................................................................................................ 1
2. Control Location.............................................................................................................. 3
3. Before Riding ................................................................................................................ 4
4. Safe Riding .................................................................................................................... 4
5. Riding ............................................................................................................................ 5
6. Use Genuine Spare Parts ............................................................................................. 5
7. Use of Each Component ............................................................................................... 6
Gauges ......................................................................................................................... 6
Operation of Ignition Switch .......................................................................................... 7
Engine Control Switch....................................................................................................... 8
Use of Buttons ............................................................................................................... 8
Seat Lock ...................................................................................................................... 9
Fuel Tank Cap ..................................................................................................................9
Safety Helmet Hook ........................................................................................................10
Storage Box .................................................................................................................. 10
Brake ........................................................................................................................... 10
Important Points and Cautions for Starting Engine ...................................................... 11
The Best Way to Ride off ............................................................................................ 11
The Control of Throttle Valve Handle .......................................................................... 12
Parking Method ........................................................................................................... 12
8. Inspection and Maintenance before Riding ................................................................. 13
Routine Inspection ...................................................................................................... 13
Fuel Inspection ............................................................................................................ 13
Engine Oil Inspection and Change .............................................................................. 14
Transmission Oil Inspection and Change .................................................................... 14
Inspection and Adjustment of Brake Free Play ........................................................... 15
Disc Brake Inspection (Depending on Models) ........................................................... 16
Throttle Valve Handle Clearance Adjustment ............................................................... 17
Tire Inspection ............................................................................................................. 17
Steering Handle Front Shock Absorbers Inspection .................................................... 18
Inspection and Maintenance of Battery ....................................................................... 18
Checking and Changing Fuses ................................................................................... 19
Checking the Spark Plug ............................................................................................. 19
Checking the Front and Rear Lights ............................................................................. 19
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Table of Contents
Related Manuals for Sym HU05 Series
Summary of Contents for Sym HU05 Series
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Page 1: Table Of Contents
1. CONTENTS 1. Contents ........................1 2. Control Location......................3 3. Before Riding ........................ 4 4. Safe Riding ........................4 5. Riding ..........................5 6. Use Genuine Spare Parts ..................... 5 7. Use of Each Component ....................6 Gauges ......................... 6 Operation of Ignition Switch .................. - Page 2 1. CONTENTS Checking the Brake Light ....................20 Checking the Turn Signal Lights and Horn ..............20 Checking for Fuel Leakage ..................20 Checking the Lubrication of Body’s Various Mechanisms ........... 20 Checking the Air Cleaner .................... 21 9. When there is an Abnormal Condition or a Trouble ............ 22 Diagnosis when Engine does not Start ...............
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Page 3: Control Location
2. CONTROL LOCATION Oil level HU05 / HU10 SERIES Fuel tank Front turn light Fuel tank cap Fuses & C.D.I. & Battery Helmet hook Storage Box Front light Seat lock Air cleaner Turn signal light / Back mirror Seat open / Horn switch Light / Starter switch... -
Page 4: Before Riding
3. BEFORE RIDING This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following：... -
Page 5: Riding
Also, it may result in unexpected troubles and lower the scooter’s performance. Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life. -
Page 6: Use Of Each Component
7. Use of Each Component (The following is SYM 4 stroke air cooling 50 c.c / 100 c.c. scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) GAUGES Turn Signal Indicator... -
Page 7: Operation Of Ignition Switch
7. Use of Each Component OPERATION OF IGNITION SWITCH Magnetite key Ignition switch keyhole Magnetite key keyhole IGNITION SWITCH IGNITION SWITCH KEY MAGNETITE KEY： Insert your magnetite key into the magnetite keyhole, and turn it to right ignition keyhole block board can be to open. -
Page 8: Engine Control Switch
7. Use of Each Component ENGING CONTROL SWITCH This switch is located in the luggage box, under the seat. To set on the ENG. control switch, switch it to 〝 ON 〞 or 〝 〞 . Switch to 〝 OFF 〞或〝 〞， before start the engine. -
Page 9: Seat Lock
7. Use of Each Component Turn Signal Switch： Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ ”, and slide the turn signal switch to left or right. Then, the turn signal lights will flash. -
Page 10: Safety Helmet Hook
7. Use of Each Component CAUTION： Main stand should be put down on the ground, engine should be shut off and flames should be strictly prohibited to ensure safety when refueling. Do not fill above fuel upper limit when refueling. Otherwise, fuel will flow out through a hole on the cap that may damage the body’s painting, in serious cases, it may cause a fire to burn down the scooter. -
Page 11: Important Points And Cautions For Starting Engine
7. Use of Each Component IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION： Please check the engine oil and fuel volume are adequate or not before starting engine. To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the scooter from moving forward suddenly. -
Page 12: The Control Of Throttle Valve Handle
7. Use of Each Component THE CONTROL OF THROTTLE VALVE HANDLE Acceleration：To increase speed. Deceleration When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output Acceleration its power. Deceleration：To decrease speed. PARKING METHOD When approaching the parking lot：... -
Page 13: Inspection And Maintenance Before Riding
Do the previous troubles still exist? CAUTION： If any problem founded during routine inspection, correct the problem before using the scooter again, have your scooter checked and repaired by the “SYM dealer or authorized service personnel” if necessary. FUEL INSPECTION Turn ignition switch key to "... -
Page 14: Engine Oil Inspection And Change
Install the drain bolt and tighten it. Fill new transmission oil (90~100 c.c.), and install the infusion bolt and tighten it. (make sure that bolts are tightened and check that there’s no leakage.) ※ Recommend Oil：Genuine SYM HYPOID GEAR OIL (SAE 85W-140). -
Page 15: Inspection And Adjustment Of Brake Free Play
8. INSPECTION AND MAINTENANCE BEFORE RIDING INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION：(Brake lever free play must be checked with the engine shut off.) Brake lever free play for front and rear wheels. When checking the hand-braking lever for front and rear wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. -
Page 16: Disc Brake Inspection (Depending On Models)
8. INSPECTION AND MAINTENANCE BEFORE RIDING DISK BRAKE INSPECTION (Applicable for model equipped with disc brake.) (Leak, damaged, looseness of brake line) Visual check brake lines for leakage, or damage, check brake lines connections for looseness using a Hose connection wrench or similar tool, and check whether steering handle vibration in riding, or any parts' interference may have damage the brake lines. -
Page 17: Throttle Valve Handle Clearance Adjustment
8. INSPECTION AND MAINTENANCE BEFORE RIDING THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT Correct clearance allows throttle vale 2~6mm handle to rotate 2~6mm. Loosen the lock nut first, then turn the adjust nut to adjust. Tighten the lock nut securely when finished. Check Items: 1. -
Page 18: Steering Handle Front Shock Absorbers Inspection
INSPECTION AND MAINTENANCE OF BATTERY This scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. ave your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. ﹙Cleaning of battery terminals﹚... -
Page 19: Checking And Changing Fuses
8. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING AND CHANGING FUSES Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (7A). Using a fuse of more than 7 amperes, a brass or iron ire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. -
Page 20: Checking The Brake Light
8. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE BRAKE LIGHT Turn the ignition switch key to “ ” position, hold the hand-braking levers for front and rear wheels. Check if the brake lights come on. Check the brake light cover if it is dirty, crack, or loosen. CAUTION：... -
Page 21: Checking The Air Cleaner
8. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE AIR CLEANER 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (Refer to maintenance schedule.) 《ASSEMBLE PRCEDURE》... -
Page 22: When There Is An Abnormal Condition Or A Trouble
【Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started.】... -
Page 23: Electrical Ignition System
12. TRANSMISSION OIL Recommended Oil：Genuine SYM HYPOID GEAR OIL (SAE 85W-140) 13. CAUTIONS FOR RIDING SCOOTER 1. Raise the scooter with the main stand, and sit on the seat. -
Page 24: Periodical Maintenance Schedule
☆ The above maintenance schedule is established by taking the monthly 1,000 kilometers as a reference which ever comes first. ※ Have your scooter checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the scooter at the optimum condition. -
Page 25: Specification
15. SPECIFICATION Model HU10 SERIES HU10 SERIES HU05 SERIES (DRUM TYPE) (DISK TYPE) Item Specification Length 1710 mm 1720 mm Width 650 mm 720 mm Height 1005 mm 1020 mm Wheel base 1170 mm 1220 mm Net Weight 80 kg 87.5 kg...