Handicare Trophy Service Manual
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Handicare Trophy Service Manual

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SERVICEMANUAL
TROPHY

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Summary of Contents for Handicare Trophy

  • Page 1 SERVICEMANUAL TROPHY...
  • Page 2 Handicare accepts no liability for loss resulting from work executed by third parties. Names, trade names, etc. used by Handicare may not, as per the legislation concerning the protection of trade names, be considered as being available.

  • Page 3: Table Of Contents

    Use of the parts lists How to order..............................34 Overview exploded views 7.1 (001) Front frame, front fork, and front wheel Trophy 3W................36 7.2 (002) Front frame, frontwheelsuspension and front wheel Trophy 4W ............37 7.3 (003) Rear frame, drive unit and rear wheel....................38 7.4 (004) Steering column, mirror and basket ....................39...

  • Page 4: Preface

    Preface Preface This manual Service and technical support With this manual you can safely use and maintain Contact the manufacturer for information concerning (clean) the scooter. specific adjustments, maintenance or repair. Always provide the type, year of manufacture, and identification number, which appear on the identification plate of the scooter.

  • Page 5: Approval

    Dealer: The person who delivers a Product • good maintenance, in which context it also applies obtained from Handicare to customers or third that if the Customer is a Dealer, this Dealer will parties. indemnify Handicare against possible claims from User: The person who uses a Product •...

  • Page 6: Statement Of Liability

    Product within a current warranty period does not extend the warranty period. 8. Handicare gives no warranty on repair to or reconditioning of the Product carried out other than under order of and/or at the instructions of Handicare.

  • Page 7: Safety

    Safety speed when driving on a slope, choose a less steep route. Handicare accepts no liability whatsoever for • If you drive on a slope too long, this may damage or injury caused by the failure to result in overheating of the motor.
  • Page 8 Safety vicinity of a scooter with special adaptations, electrical appliances, such as shop alarms you must first switch off the scooter. and garage openers. The scooter has been Your scooter may influence electromagnetic tested for this. Should any problems of this •...

  • Page 9: General Description

    The numerous adjustments allow the Trophy to be configured to you needs so that a relaxed position of the hands and shoulders If you use the scooter for other purposes than is assured. The well-organised control panel...

  • Page 10: Steering Column And Dashboard

    General description Steering column and dashboard A. Speed control K. Option: raise B. Throttle handle: reverse L. Hazard lights C. Throttle handle: forward M. Indicator: turn indicator on D. Indicators left/right N. Hazard lights on E. Horn O. Indicator for speed, daily distance, or total F.

  • Page 11: Display Menu

    General description Display menu User km/h Push the I button Daily kilometer counter Push the I button Reset daily counter Push the I button (3 sec.) Kilometer total (user) Push the I button Dealer Hold the hazard light button and press the left horn Kilometer total (user) button briefly Reset total (user)

  • Page 12: Software Version Identification

    Software versions can be identified by the number which appears in the display when the Trophy is turned on. Functionality and connections in software version 0.20 and lower Software versions up to 0.20 provide basic functionality. This makes it possible to fit the Trophy with either one foot throttle, one hand throttle or two hand throttles.

  • Page 13: Forgotten Lock Combination

    General description Forgotten lock combination Changing lock combination If the combination for the lock on the basket is The combination for the lock on the basket can forgotten, it can be recovered in the following be changed in the following manner: manner.

  • Page 14: Main Components

    General description Main components A. Rear wheel B. Lighting H. Mirror C. Seat I. Basket D. Backrest J. Front wheel E. Armrest K. Tilt steering column F. Handlebars with dashboard L. Charging connection for the batteries G. Ignition lock Version 2008v5...

  • Page 15: Maintenance

    Maintenance Maintenance Maintenance table Battery maintenance Refer to the instructions for the batteries. Time Description Daily Load batteries after every use. See 3.2 Weekly Check the tyre pressure and fill if • Make sure that the batteries are always necessary. See 3.4 well charged.

  • Page 16: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting list If the scooter doesn’t function, while the C. Check whether the neutral handle is in the batteries are fully charged, check the following position. RIVE points. D. Make sure the position of the speed controller has not changed. A.
  • Page 17 Troubleshooting The table below provides explanation for the trip codes that can be indicated by the Egis controller. These trip codes can only be read with the manual programming unit (SP1). LED code Trip code Error type Explanation 2c00 Low battery error Low battery voltage 2c01 Low battery error...

  • Page 18: Technical Specifications

    58Ah batteries Range of travel ISO 7176 60 km Batteries 85Ah batteries Maximum battery dimensions 334x178x253 Dynamic stability on 14° Trophy 3W and 4W slopes Weight scooter without 140 kg (25.6") Climbing capacity for 100 mm batteries obstacles Maximum battery capacity C20 110 Ah...

  • Page 19: Controller Settings Pg Drives Egis 110

    Technical specifications Controller settings PG Drives EGIS 110 Trophy 3 and 4 wheel standard Function Range Resolution High Forward Acceleration 0.1 to 10s, Fast/Slow 100 ms Forward Deceleration 0.1 to 10s, Fast/Slow 100 ms Reverse Acceleration 0.1 to 10s, Fast/Slow...
  • Page 20 Technical specifications Trophy with foot throttle Function Range Resolution High Forward Acceleration 0.1 to 10s, Fast/Slow 100 ms Forward Deceleration 0.1 to 10s, Fast/Slow 100 ms Reverse Acceleration 0.1 to 10s, Fast/Slow 100 ms Reverse Deceleration 0.1 to 10s, Fast/Slow...

  • Page 21: Data Sheet

    Technical specifications Data sheet Description Remarks Nominal voltage Main current protection Max. grade percentage 620 Trophy 3 and 4W Motor power 500 Trophy Alpine Watt Motor reduction Parking brake Wheel diameter, front 12.5x2.25 Wheel diameter, rear 3.00x10 Tyre type, rear...

  • Page 22: Electrical Diagram Trophy

    Technical specifications Electrical diagram Trophy Version 2008v5...

  • Page 23: Wiring Trophy (Version1)

    Technical specifications Wiring Trophy (version1) 100 A 100 A 15 A Version 2008v5...

  • Page 24: Mounting Instruction Throttle

    Technical specifications Mounting instruction throttle The gas throttle is an important part of the Trophy scooter. Correct dismounting and mounting of the gas throttle is required. The following instructions describe the correct actions to be taken. 1. Unscrewing the gas throttle(s)/cover plate and the console.

  • Page 25: Different Types Of Throttle Controls

    Technical specifications Different types of throttle controls Red throttle control: Never use on an updated product. See label near serial number. Grey throttle control: Never use on an updated product. See label near serial number. Grey throttle control with black lock and warranty seal: Warranty seal Only use on an updated product.

  • Page 26: Mounting Instructions Throttle Controls

    Converting throttle controls. Safety comes first in the present design of the gas throttle circuit. This means that a build to order Trophy is specifically build to the requested configuration. There is no more ‘loose’ wiring to make rebuild afterwards easier.
  • Page 27 Technical specifications 5.8.3 Converting from single throttle control to foot throttle control. See drawing 1. (page 29) 1. Disconnect the batteries from the electronics. 2. Loosen the control panel (02) by unscrewing the screws (13). 3. Disconnect the cables from the control panel (02). 4.
  • Page 28 Technical specifications 5.8.4 Converting from single throttle control to twist grip throttle control. See drawing 1. (page 29) 1. Disconnect the batteries from the electronics. 2. Loosen the control panel (02) by unscrewing the screws (13). 3. Disconnect the cables from the control panel (02). 4.
  • Page 29 Technical specifications Trophy standard with single throttle. (drawing 1) Article number Description 1001341 Button for speed potentiometer 1002555 Top standard console 1008342 Steering wheel with throttle left 1008343 Steering wheel with throttle right 1008344 Steering wheel with dual throttle 9001230...
  • Page 30 Technical specifications Trophy with dual throttle. (drawing 2) Article number Description 1001341 Button for speed potentiometer 1002555 Top standard console 1008342 Steering wheel with throttle left 1008343 Steering wheel with throttle right 1008344 Steering wheel with dual throttle 1008055 Throttle control 9002104 Spacer bushing, nylon 3.2x5.5x2.2...
  • Page 31 Technical specifications Trophy with foot throttle (drawing 3) Article number Description 1001341 Button for speed potentiometer 1002555 Top standard console Trophy steering controls 9001230 Cover for Trophy steering controls 00000.3307 Sheet metal screw 2.9x13 1001730 Plastic screw 9002182 Speed potentiometer...
  • Page 32 Technical specifications Trophy with twist grip throttle control. (drawing 4) Article number Description 1001341 Button for speed potentiometer 1002555 Top standard console 1001730 Plastic screw 9002182 Speed potentiometer 9000496 PCB console 9002180 Main wire harness 1001730 Plastic screw 1008278 Ignition lock, complete...
  • Page 33 Technical specifications Rear cover steering column. (drawing 5) Version 2008v5...

  • Page 34: Use Of The Parts Lists

    Parts lists Use of the parts lists How to order This document is meant as a reference book to be used to order parts for the wheelchair that is shown on the front cover. How to order: When ordering parts, please specify: Serial number (see the identification plate).

  • Page 35: Overview Exploded Views

    Overview exploded views Drawing Description Page Front frame, front fork, and front wheel Trophy 3W Front frame, frontwheelsuspension and front wheel Trophy 4W Rear frame, drive unit and rear wheel Steering column, mirror and basket Console, printed circuit board and throttle control...

  • Page 36: 7.1 (001) Front Frame, Front Fork, And Front Wheel Trophy 3W

    Parts lists 7.1 (001) Front frame, front fork, and front wheel Trophy 3W 23 (24/25) Article number Units Description Price p/p 2008 9000933 Nylon bearing seat post € 18,00 9000932 Seat post € 96,00 9000795 Stauff block alu € 13,00 00001.0008...

  • Page 37: 7.2 (002) Front Frame, Frontwheelsuspension And Front Wheel Trophy 4W

    Parts lists 7.2 (002) Front frame, frontwheelsuspension and front wheel Trophy 4W Article number Units Description Price p/p 2008 9001901 Front frame, incl. ball-head bearings Trophy 4W € 586,00 00000.1703 Lock nut M10 D985 € 0,50 9002090 Swing arm top assy €...

  • Page 38: 003) Rear Frame, Drive Unit And Rear Wheel

    5 / 6 11/12 Article number Units Description Price p/p 2008 1002646 Carbon brush € 5,70 1007947 Transaxle Trophy 3W and 4W € 1.731,00 1007961 Transaxle Trophy Alpine € 1.969,00 00000.1703 Lock nut M10 D985 € 0,50 1005956 € 2,60 Hex.

  • Page 39: 004) Steering Column, Mirror And Basket

    Parts lists (004) Steering column, mirror and basket Article number Units Description Price p/p 2008 00000.4041 Allen bolt M8x55 € 0,40 00000.2203 Spring washer M8 € 0,20 9000019 Spacing bush € 3,30 9000648 Handle, steering adjustment € 9,50 9000781 Cap, steering adjustment handle €...

  • Page 40: 005) Console, Printed Circuit Board And Throttle Control

    Parts lists (005) Console, printed circuit board and throttle control Article number Units Description Price p/p 2008 1008342 Revision steering wheel with throttle left € 200,00 1008343 Revision steering wheel with throttle right € 200,00 1008344 Revision steering wheel with dual throttle €...

  • Page 41: 006) Electronics, Controller And Batteries

    Parts lists (006) Electronics, controller and batteries Article number Units Description Price p/p 2008 1001797 Rear light, complete € 57,00 00355.4213 Tube light 24V 5W € 2,80 00355.4203 Tube light 24V 10W € 3,00 9000539 Rear light ULO 3120-01 € 3,30 00000.3204 Screw M5x25 €...

  • Page 42: 007) Seat

    Parts lists (007) Seat Article number Units Description Price p/p 2008 118.00221.000 Armrest, right € 122,00 1002861 Master seat with armrests € 443,00 1003383 Lumbar knob € 12,00 118.00231.000 Armrest, left € 122,00 9000034 Seat frame with slider (right-side operation) €...

  • Page 43: 008) Covers Trophy 3W

    Spherical bulb 24V 21W € 3,70 9000535 Headlight, complete € 29,00 9000429 Front bumper Trophy 3W € 54,00 9000485 Front cover, rear portion Trophy 3W € 90,00 9000460 Foot support, right € 36,00 9000461 Foot support, left € 36,00 Version 2008v5...

  • Page 44: 009) Covers Trophy 4W

    Spherical bulb 24V 21W € 3,70 9000535 Headlight, complete € 29,00 9001970 Front bumper Trophy 4W € 89,00 9001921 Front cover, rear portion Trophy 4W € 90,00 9001963 Mudgard right hand front € 90,00 9001964 Mudgard left hand front € 90,00 Version 2008v5...

  • Page 45: 7.10 (010) Cabling

    Parts lists 7.10 (010) Cabling Article number Units Description Price p/p 2008 9000783 Power cable, complete € 143,00 9002181 Cable harness, interface/Egis € 39,00 9002190 Cable harness, interface/Egis for foot control € 39,00 9001535 Speed sensor € 33,00 9000537 Main cable tree, lighting €...

  • Page 46: 7.11 (011) Options

    Parts lists 7.11 (011) Options Article number Units Description Price p/p 2008 9000701 Trolleybag € 85,00 9000620 Bracket for trolleybag € 113,00 9000703 Front bag € 85,00 1001719 Seat frame with slider (left-side operation) € 147,00 9000683 Rear spring heavy duty €...
  • Page 47 Parts lists Version 2008v5...
  • Page 48 Version overview: 04-12-2007 Version 2008v1 Altered with reference to the Trophy update. 07-12-2007 Version 2008v2 Revision steering wheels added on drawing 005. 30-01-2008 Version 2008v3 Page 14 altered Drawing 9 and 10. Foam ring added to parts list 10-03-2008 Version 2008v4 Price p/p added to parts lists Page 20: Program settings changed.

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