Smith HW 420 Instruction Manual

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Supplement Manual to 321078-000 Instruction Manual
25589 Highway 1
McBee, SC 29101
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation
performed by a
service agency or the gas supplier.
Thank you for buying this energy efficient boiler.
We appreciate your confidence in our products.
PLACE THESE INSTRUCTIONS ADJACENT TO BOILER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE
PRINTED IN THE U.S.A. 0911
COMMERCIAL GAS-FIRED BOILERS
and
service
must
qualified
installer,
MODELS: UP-FLOW MODELS
WITH ELECTRONIC INTERMITTENT
SUPPLEMENT MANUAL to
321078-000 INSTRUCTION MANUAL
This supplement is to be used when the authority having
jurisdiction requires that the installation must conform to the
standard for Controls and Safety Devices for Automatically
Fired Boilers, ASME CSD-1. The rules of the code cover the
requirements for the assembly, operation and maintenance of
controls and safety devices on an automatically operated boiler.
An installation that conforms with the instruction manual and
the specific requirements set forth in this supplement is said to
be in compliance with ASME CSD-1.
The gas control string that meets the requirements of CSD-1 is
shown in Figure 1 of this supplement. The boiler is fitted with a
single stage (high fire) control. This control is the same found
on standard HW units with the addition of extra valving that
allows for periodic leak testing.
A two trial ignition module, United Technologies 1003-617A
(AOS P/N 320941-000) along with United Technologies 1145-
2 CSD-1 Control Lockout Module (AOS P/N 320942-000) are
installed in place of Honeywell S86XX Module used on HW
standard models. The two trial module's alarm output will be
energized if the pilot burner does not ignite within 15 seconds
of two trials, which will trigger the UT 1145-2 Control Lockout
to shut down the power to the ignition module and to illuminate
the red LED. If the lockout does occur, the red reset button on
the control lockout module must be pressed before the ignition
is again operative.
be
HW 420/520/670
SERIES 302/303

PILOT IGNITION

CSD - 1 MODELS
321488-000

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Summary of Contents for Smith HW 420

  • Page 1: Pilot Ignition

    Supplement Manual to 321078-000 Instruction Manual COMMERCIAL GAS-FIRED BOILERS MODELS: UP-FLOW MODELS HW 420/520/670 SERIES 302/303 25589 Highway 1 McBee, SC 29101 WITH ELECTRONIC INTERMITTENT PILOT IGNITION SUPPLEMENT MANUAL to 321078-000 INSTRUCTION MANUAL CSD - 1 MODELS WARNING: If the information in these...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ........................................2 GAS CONTROL DIAGRAM ......................................3 WIRING DIAGRAM ........................................4 OPERATING SEQUENCE ......................................5 OPERATING SEQUENCE WHEN WIRED AS SHOWN ............................5 TESTING AND MAINTENANCE ....................................6 INSTRUCTIONS FOR TESTING AND MAINTENANCE ..............................7 DAILY CHECKS .........................................
  • Page 3: Gas Control Diagram

    GAS CONTROL DIAGRAM FIGURE 1. CSD-1 GAS CONTROL DIAGRAM CSD-1 required components are factory installed and are shown The wiring changes brought about by the addition of the Figure in Figure 2. The Safety High Limit Manual Reset, White-Rodgers 2 manual reset High Limit, and the Flow Switch are reflected on 11B55-104 (P.N.
  • Page 4: Wiring Diagram

    WIRING DIAGRAM FIGURE 3. WIRING DIAGRAM...
  • Page 5: Operating Sequence

    OPERATING SEQUENCE All units are built with an ignition control module that provides the ignition sequence, pilot flame monitoring, and safety shut off of the gas valves. The CSD-1 ignition control modules are of two 15 seconds pilot trials with 5 minutes waiting period between the two trials.
  • Page 6: Testing And Maintenance

    TESTING AND MAINTENANCE TESTING AND MAINTENANCE Where required by the local authorities having jurisdiction, a fuel cleaning device such as a filter or strainer should be installed in Periodic testing of all boiler controls and safety devices is the main gas supply line to the unit (see Figure 1 on Page 3). required to verify correct operation.
  • Page 7: Instructions For Testing And Maintenance

    INSTRUCTIONS FOR TESTING AND MAINTENANCE DAILY CHECKS 11. The transformer's primary and secondary voltages can be checked with a voltmeter and the voltages recorded. 1. Thermometers and temperature gauges should be visibly ANNUAL CHECKS inspected on a daily basis for normal operation. These items should be noted and the differential temperatures recorded 12.
  • Page 8 25589 Highway 1, McBee, SC 29101 Technical Support: 800-527-1953 • Parts: 800-433-2545 • Fax: 800-644-9306 www.hotwater.com...

This manual is also suitable for:

Hw 670Hw 520

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