Denon DCD-510AE Service Manual
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3 7 63 1515 0
MODEL
DCD-510AE
TE
L 13942296513
For purposes of improvement, specifications and design are subject to change without notice.
Please use this service manual with referring to the operating instructions without fail.
Some illustrations using in this service manual are slightly different from the actual set.
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http://www.xiaoyu163.com
SERVICE MANUAL
CD PLAYER
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u163
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Denon Brand Company, D&M Holdings lnc.
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http://www.xiaoyu163.com
2 9
8
JP
E3
E2
EK
Q Q
3
6 7
1 3
1 5
co
.
9 4
2 8
Ver. 1
E2A E1C E1K EUT
0 5
8
2 9
9 4
2 8
m
X0411 V.01 DE/CDM 0902
9 9
9 9

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Summary of Contents for Denon DCD-510AE

  • Page 1 Please use this service manual with referring to the operating instructions without fail. ● Some illustrations using in this service manual are slightly different from the actual set. ● u163 Denon Brand Company, D&M Holdings lnc. X0411 V.01 DE/CDM 0902 http://www.xiaoyu163.com...
  • Page 2: Laser Radiation

    DCD-510AE http://www.xiaoyu163.com...
  • Page 3 DIMENSION 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 4: Wire Arrangement

    If wire bundles are untied or moved to perform adjustment or parts replacement etc.,be sure to rearrange them neatly as they were originally bundled or placed afterward. Otherwise, incorrect arrangement can be a cause of noise generation. Wire arrangement viewed from the top            Front Panel side L 13942296513 Back Panel side u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 5 • Refer to the table below for a description of the direction in which the photos were taken. • Photographs for which no direction is indicated were taken from above the product. The viewpoint of each photograph (photography direction) Front side [View from above] u163 Direction of photograph: A DCD-510AE http://www.xiaoyu163.com...
  • Page 6 TOP COVER DOOR → (1) Take off the Chucking plate after removing screws. Chucking plate (2) Open the CD tray by turning the Drive gear clockwise. Drive gear L 13942296513 CD tray (3) Detach the DOOR. DOOR u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 7: Front Panel Assy

    (2) Cut the clamp bands, disconnect the connector wires and FFC Cable. FFC Cable CN92 L 13942296513 CN61 (3) Remove the screws. Please refer to "EXPLODED VIEW" for the disassembly method of each PCB included in FRONT PANEL ASSY. u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 8: Cd Mechanism Assy

    → (1) Disconnect the connector wires. CN33 CN32 (2) Remove the screws. L 13942296513 (3) Laser short-circuit in Pick-up of CD MECHANISM, then disconnect the FFC Cable. FFC Cable Soldering place Direction of photograph: A u163 Laser short-circuit DCD-510AE http://www.xiaoyu163.com...
  • Page 9: Disassembly Of Mechanic

    (1) Detach the Sw pin on the CD tray. (2) Open the CD tray by turning the Drive gear clockwise. (3) Open the Stopper as shown in the fig., then detach CD tray. Stopper Drive gear Stopper Sw pin CD tray u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 10 ( For measuring points and waveforms, see pages 21.) • The laser pick-up is OK if the amplitude level of the measured RFO waveform is between 0.4 and 1.1 Vp-p, defective oth- L 13942296513 erwise. Protective soldering place for laser diode. u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 11: Cd Test Mode

    3 7 63 1515 0 Function Display Key name POWER switch is turned to on while pressing the 2 button on DCD-510AE.(Model name display) DCD-510AE Version No. of Press the 9 button continuously for over 3 seconds to display the version number of main main μ-com...
  • Page 12 When TIME/DISPLAY button is pressed, all 13 flashing ・ ・ servos turn on, auto adjustment is performed and switch to playback operation. (Playback sound 4.5 All servo on output) @@ Tr XX:XX @@ : T.No, XX:XX : Time u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 13 TRACKING OFFSET XX : Adjustment value RFRP RFRP XX : Adjustment value Return to Press the 2 button, CD test mode display (4 ・ reappears. (Note) If auto adjustment is not completed, proper values are not displayed. u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 14 Set the disc in the tray. POWER switch is turned to on while pressing the 2 button on DCD- 510AE.(Model name display) DCD-510AE Press the 9 button continuously for over 3 seconds to display the version number. Version number is displayed for 5 seconds, the error Ver *********** display reappears.
  • Page 15 The track no. and time when the error occurred is ・ displayed for 5 seconds, then error display Error display reappears. 01 Tr 01 47 switching (2) Error display reappears after 5 seconds. See 5.3. ・ u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 16: Laser On Time

    Display Key name 3 7 63 1515 0 POWER switch is turned to on while pressing the 2 button on DCD-510AE.(Model name display) XXXXX hour Press the 8 button continuously for over 3 LASER ON TIME seconds to display the accumulated laser on time.
  • Page 17 CD TEST MODE & SERVICE MODE 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 18: Troubleshooting

    Re-install the switches (SW41-SW47) correctly or replace switches (SW41-SW47) normal? the poor switch. When pressing each switches (SW41-SW47), do the voltage Check the switches (SW41-SW47) and their periphery, and of pin(86) of IC21 increase? service it if detective. Replace IC21. u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 19 Is the "H" level MUTE line to Pin(8) of CX61? (IC21). (MS, MC, MDI)) Check POWER MUTE line and F_MUTE line service it if Check DAC_Vcc(+5V) line and service it if defective. defective. IC21 69PIN MUTE H : mute / L : play Replace IC75. u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 20 ---MEMO--- 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 21 2.2 CD-R TCD-R000RM DISC DETEC CLSW OPEN CLOSE LOAD 200mV LOAD- Focus 500Mv Tracking SLID SPIN 1.3 CD-RW TCD-W000RM Play 2.3 CD-RW TCD-W000RM DISC DETECTION 200mV Focus w w w 500Mv Tracking u 1 6 3 SLID SPIN DCD-510AE http://www.xiaoyu163.com...
  • Page 22: Block Diagram

    BLOCK DIAGRAM 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 DCD-510AE http://www.xiaoyu163.com...
  • Page 23 Chip operate select, connect with +5V DVCC DVCC MCU power, connect with +5V Oscillator(20MHz) DVSS DVSS Oscillator(20MHz) Chip operate select, connect with +5V /RESET /RESET MCU reset P96/XT1 u163 P97/XT2 /BOOT/EMU0 BOOT Pull up Update mode select EMU1 PA0/TB2IN0/INT1 REMOTE Remote in DCD-510AE http://www.xiaoyu163.com...
  • Page 24 P31/TB3IN1/INT4/SCL0 P32/WAIT/TB3OUT0 P33/TB3OUT1 PB0/TB4IN0/INT9/SDA1 PB1/TB4IN1/INT10/SCL1 PB2/TB4OUT0 PB3/TB4OUT1 DVCC DVCC MCU power, connect with +5V DVSS DVSS P50/AN0 P51/AN1 KEY1 Pull up Key1 input P52/AN2 P53/AN3 P54/AN4 P55/AN5 P56/AN6 P57/AN7 P60/AN8 P61/AN9 P62/AN10 P63/AN11 u163 P64/AN12 P65/AN13 P66/AN14 P67/AN15 DCD-510AE http://www.xiaoyu163.com...
  • Page 25 TC94A70FG (IC31) 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 26 Grounding pin for 3.3V system clock XVSS3 oscillator circuit. Input pin for system clock oscillator X'tal Circuit (External Rfb=1M ) 3AI/F Output pin for system clock oscillator X'tal 3AI/F circuit Power supply pin for 3.3 V system clock XVDD3 oscillator circuit u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 27 Grounding pin for 3.3V digital circuit VDDT3 Power supply pin for 3.3 V digital I/O circuit. SBSY Sub code block sync output pin CMOS PORT 3I/F CRCC check result output pin for sub code SBOK CMOS PORT Q data. 3I/F u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 28 EFM slice level output pin. Connect capacitor SLCo Output impedance =2.5k both of according with servo 3AI/F analog/digital slice mode. frequency band. RF signal input pin Zin 20k 3AI/F Zin is selectable by command. RFRPi RF ripple signal input pin u163 3AI/F DCD-510AE http://www.xiaoyu163.com...
  • Page 29 To prevent the undefined pin states from affecting the servo circuitry or any other mechanical blocks in the system, appropriate measures should be taken, such as using a driver IC supporting a standby feature to place the system in standby mode while either of the above conditions is satisfied. u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 30 TA2125AFG (IC32) 3 7 63 1515 0 TA2125AF Terminal Function L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 31: Functional Block Diagram

    (2) Schmitt-trigger input and output. 5-V tolerant input. In I 2 C mode, this pin becomes an open-drain 3-state output; otherwise, this pin is a CMOS output. (3) 3-state output (4) Schmitt-trigger input and output. 5-V tolerant input and CMOS output u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 32: Fl Display Vfd 16St85Gink (Fl41)

    2. FL DISPLAY VFD 16ST85GINK (FL41) 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 33: Printed Wiring Boards

    PRINTED WIRING BOARDS 3 7 6 3 1 5 1 5 0 MAIN PCB UNIT(1/1) 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 COMPONENT SIDE DCD-510AE http://www.xiaoyu163.com...
  • Page 34 3 7 6 3 1 5 1 5 0 AUDIO&POWER&FRONT PCB UNIT(1/1) 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 COMPONENT SIDE DCD-510AE http://www.xiaoyu163.com...
  • Page 35: Note For Parts List

    Indicates number of zeros after efective number. (0 or 1) (More than 2) u163 2-digit effective number. 2-digit effective number. ・ Units:pF ・ Units:pF ・ When the dielectric strength is indicated in AC,"AC" is included after the dieelectric strength value. DCD-510AE http://www.xiaoyu163.com...
  • Page 36: Parts List Of P.w.b. Unit

    * The parts listed below are for maintenance only, might differ from the parts used in the unit in appearances or dimensions. MAIN P.C.B. ASS'Y Ref. No. Part No. Part Name Remarks Q'ty New SEMICONDUCTORS GROUP IC21 943243004840D IC U-COM DCD-510AE (T5CD2) CVIANAM1460C IC22 00D9430182900 IC AT24C02NSU EEPROM(2K) CVIAT24C02NSU18 IC23 00MHC1009954 IC RESET S-80145ALMC HVIS-80145ALMC...
  • Page 37 WAFER CARD CABLE CJP13GA115ZY CY61 WAFER CJP19GA115ZY L301 943115004990S CHIP COIL(10uH, 3216) CLQ09E100KRZ L302 943119005000S FERRITE BEAD(HCB2012KF-151T20 150ohm) CLZ9R013Z L370-372 943119005010S CHIP FERRITE BEAD(60ohm, 2012) CLZ9R001Z X201 943141005020S CRYSTAL HC-49/S 20MHz (12P) COX20000E120TF X301 943141003500S CRYSTAL 16.934MHZ HOX16934E120C u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 38: Front P.c.b. Ass'y

    C609,610 CERAMIC CAP CH UP025 B221K-A-B Z(220PF/50V) CCBS1H221KBT u163 C691 CERAMIC CAP 0.1uF 50V ZF CCBS1H104ZFT C701 943139005030S MYLAR CAP 1500PF 50V J HCQI1H152JZT C702,703 CERAMIC CAP 180PF 50V K CCKT1H181KB C704 CERAMIC CAP 0.1UF 50V Z CCBS1H104ZFT DCD-510AE http://www.xiaoyu163.com...
  • Page 39 HCQI1H104JZT C928 CERAMIC CAP 0.01uF 50V ZF CCBS1H103ZFT C991 CERAMIC CAP 0.1uF 50V ZF CCBS1H104ZFT OTHERS PARTS GROUP BK41,42 FIP BRACKET CMD1A504 BK61 EARTH PLATE u163 BK91 EARTH PLATE CMD1A504 BK92 PCB BRACKET CMD1A569 BN61 WIRE ASS'Y CWZDCD500AEBN31 DCD-510AE http://www.xiaoyu163.com...
  • Page 40 BEAD CORE KLZ9H001Z PH61 00D9430181600 JACK CJJ2E020Z RC41 00D9430194706 REMOCON SENSOR KSM603TH2E CRVKSM603TH2E SW41-47 00D9430004402 TACT SW CST1A012ZT SW91 00D9430140609 CSH1A010ZV(SDL1P-B) CSH1A010ZV T901 943101004730D POWER TRANS (EUR) CLT5M037ZE VR61 00D9430183006 VARIABLE RES CVV2J02B103Z HEAT SINK CMY4A222 SCREW CTB3+8JR u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 41: Exploded View

    1 3 9 4 2 2 9 6 5 1 3 53 x2 52 x4 53 x6 54 x4 54 x2 WARNING: w w w Parts marked with this symbol have critical characteristics. u 1 6 3 Use ONLY replacement parts recommended by the manufacturer. DCD-510AE http://www.xiaoyu163.com...
  • Page 42 ---MEMO--- 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 DCD-510AE http://www.xiaoyu163.com...
  • Page 43: Parts List Of Exploded View

    CKM1A180VC62 00D9430178901 INNER PANEL CGW1A424B28 00D9430179007 INNER PANEL CGW1A424RGG45 KNOB GUIDE CGW1A424-1 KNOB GUIDE CGW1A424-2 KNOB GUIDE CGW1A424-3 00D1310169038 DENON BADGE CGB1A140U 00D1310169041 DENON BADGE CGB1A140T 00D9430179502 POWER KNOB CGK1A124ZA 00D9430179609 POWER KNOB CGK1A124YA 00D9430179706 FIP WINDOW CGU1A397Z BOTTOM CHASSIS...
  • Page 44 SCREW 3X8 CTB3+8JFN SCREW 3X10 CTB3+10JR SCREW 3X8 CTB3+8JR SCREW 3X6 CTW3+6JR SCREW 3X12 CTB3+12JR SCREW 3X6 CTB3+6FFZR SCREW 3X8 CTB3+8JFZR SCREW 3X10 CTB3+10JFZR SCREW 4X6 CTB4+8FR SCREW 4X6 CTWD4+6FFZR SCREW 4X6 CTWD4+6FFN SCREW 3X8 CTBD3+8JFZR L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 45: Exploded View Of Cd Mechanism Unit

    EXPLODED VIEW OF CD MECHANISM UNIT 3 7 63 1515 0 12-1 12-2 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 46: Parts List Of Cd Mechanism Unit

    Screw 2.6 x 16 +PTPWH 00DS262554701 Drive gear(S) 00DS262554504 Contorol cam(S) 00DS169266711 Leaf switch 5P connector Loading P.W.B 00DSX26251171 Loading motor Ass'Y L 13942296513 00DS262553402 Middle gear 00DS262553602 Loading pulley 00DS365338700 LM belt Screw 2.6 x 2.5 +B 00DS262723401 Insulator u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 47: Packing View

    CPB1A013Y 943307004860D REMOCON CARTDCD510AEBKY 943307004850D REMOCON CARTDCD510AESPY BATTERY (SIZE 'AAA') CABR03PPB 00D9430178406 PIN CORD CJS4N014Z 943541004780D INSTRUCTION MANUAL CQX1A1422Z S.S.LIST(EX) CQE1A226R POLY BAG CPB1061W POS LABEL CQB1A772W POS LABEL CQB1A772V CONTROL LABEL CQB1A627 00D9430194804 COLOR LABEL CQB1A676 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 48: Wiring Diagram

    WIRING DIAGRAM 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 49: Note For Schematic Diagram

    ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASURED AT NO SIGNAL INPUT CONDITION. CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 50 ---MEMO--- 3 7 63 1515 0 L 13942296513 u163 DCD-510AE http://www.xiaoyu163.com...
  • Page 51 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w DIGITAL OUT ANALOG OUT u 1 6 3 SCHEMATIC DIAGRAMS (1/2) MAIN UNIT DCD-510AE...
  • Page 52 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 DIGITAL OUT ANALOG OUT w w w u 1 6 3 SCHEMATIC DIAGRAMS (2/2) AUDIO UNIT POWER UNIT FRONT UNIT DCD-510AE...

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