Front Fender; Front Brake Master Cylinder; Clutch Cable - Yamaha WR250FR Assembly Manual

1 Front fender

Hexagon bolt with plain
2
washer (front fender)
3 Collar (front fender)
Front brake master
1
cylinder
2 Master cylinder bracket
3 Flange bolt

1 Clutch cable

2 Boot (adjust nut)
3 Lever cover (clutch lever)
1 S
4 V d=6 (0.24), l =20 (0.79)
4 V d=6 (0.24)
1
*
1 V
2 V d=6 (0.24), l=22 (0.87)
1
*
1 V
1 V
EAA00109
7. FRONT FENDER
A: Install the collars.
B: Tighten the bolts to specifica-
tion.
Bolt:
7 Nm (0.7 mdkg, 5.1 ftdlb)
CAUTION:
Be careful not to scratch the
front fender with the front fork
outer tubes.
W
Proper cable routing is essen-
tial to assure safe machine
operation.
Refer to "CABLE ROUTING".
EAA00033
8. FRONT BRAKE MAS-
TER CYLINDER
A: Lubricate the pivoting part of
the brake lever.
Recommended lubricants:
Lithium-soap-based grease
B: Tighten the bolts to specifica-
tion.
NOTE:
D Make sure that the "UP" mark
on the bracket is pointed
upwards.
D First tighten the bolt on the
upper side of the master cylin-
der bracket, and then tighten
the bolt on the lower side.
EAA00049*
9. CLUTCH CABLE
A: Install the boot and lever
cover to the clutch cable.
B: Lubricate the pivoting part of
the clutch lever.
Recommended lubricants:
Lithium-soap-based grease
C: To install the clutch cable, be
sure to proceed as follows:
a. Turn in the adjusting nut on
the lever holder until tight.
N ex t , a l i g n t h e s l i t i n t h e
adjusting nut and cable socket
with the slit in the lever holder.
- 8 -
Bolt:
9 Nm (0.9 mdkg, 6.5 ftdlb)
C: Check the brake lever for
smooth action.
W
Proper hose routing is essen-
tial to assure safe machine
operation. Refer to "CABLE
ROUTING".
b. Insert the cable end into the
lever hole. Next, while pulling
the outer cable in the direction
opposite to the lever, seat the
outer cable into the cable
socket.
c. Install the boot and lever
cover to the clutch lever.
NOTE:
Check the clutch lever for smooth
action. Refer to "ADJUSTMENTS
AND PREDELIVERY SERVICE".
W
Proper cable routing is essen-
tial to assure safe machine
operation.
Refer to "CABLE ROUTING".