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24. Install cylinder head insert.
NOTE: A light application of silicone grease can help hold the o-rings into
position during assembly.
25. Pressure test the engine insuring an acceptable leak down rate.
26. Install O-rings as shown in figure 31.
27. Install the cylinder head.
28. Install the washers (with flat side down) and nuts. Torque to 105 in-lb (12 Nm)
29. Secure the ground strap to the back left cylinder stud with an additional nut.
30. Install reed and inlet manifold with new gaskets (105 in-lb, 12 Nm) applying
1104 gasket sealer to both sides of all gaskets.
31. Leak check the engine to 20 psi to ensure proper seal.
32. Install stator reinstalling the grommet and wires (snug the bolts).
33. Install the rotor per Rotor Installation section, under the S3: Ignition portion of
this manual.
34. Install the water pump outlet pipe (apply Ultra black Hi-Temp RTV silicon
gasket maker to the threads before assembly) before installing the clutch and
rotate to a vertical position with the engine resting on a bench
35. Install the clutch per Clutch Installation section in this manual.
Figure 30
Figure 31
48
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