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Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
HARDWARE
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with
the Torque Specifications table unless otherwise specified. Use care when tightening fasteners and refer to the Tech-
nician's Repair and Service Manual for specific torque values.
Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks
on the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2.
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE
1/4"
4
Grade 2
(5)
6
Grade 5
(8)
6
Grade 8
(8)
BOLT SIZE
M4
Class 5.8
1
(2)
(Grade 2)
5.8
2
Class 8.8
(3)
(Grade 5)
8.8
3
Class 10.9
(4)
10.9
(Grade 8)
CAPACITIES AND REPLACEMENT PARTS
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
5/16"
3/8"
7/16"
8
15
24
(11)
(20)
(33)
13
23
35
(18)
(31)
(47)
18
35
55
(24)
(47)
(75)
M5
M6
M8
2
4
10
(3)
(6)
(14)
4
7
18
(6)
(10)
(24)
6
10
25
(8)
(14)
(34)
Torque Specifications and Bolt Grades
Fuel Tank
(Early Production)
5.3 gal (20.0 liters) / 87 Octane Min
Fuel Tank
5.6 gal (21.4 liters) / 87 Octane Min
(Late Production)
Engine Oil
1.4 US qt (1.3 liters)
Oil Filter
P/N 607454
Air Filter
P/N 28463G01
NGK BPR2ES (P/N 607462)
Spark Plug
.028" - .031" (.7 mm - .8 mm) Gap
Starter/Generator Belt
P/N 26414G1
P/N 618630
Clutch Belt
Rear Axle Oil
51 oz (1.5 liters) / SAE 30
15 amp (P/N 18392G1)
Fuse
(P/N 619101)
LED Bulb
(P/N 619100)
Headlight Bulb
(P/N 619102)
Turn Signal Bulb
Tail Light Bulb
#1157 (P/N 611242)
MAINTENANCE
1/2"
9/16"
5/8"
35
55
75
(47)
(75)
(102)
55
80
110
(75)
(108)
(149)
80
110
170
(108)
(149)
(230)
M10
M12
M14
20
35
55
(27)
(47)
(76.4)
35
61
97
(47)
(83)
(131)
49
86
136
(66)
(117)
(184)
3/4"
7/8"
1"
130
125
190
(176)
(169)
(258)
200
320
480
(271)
(434)
(651)
280
460
680
(380)
(624)
(922)
5
5 - 19
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