Front Propshaft Installation; Rear Propshaft Removal (Rzr Xp) - Polaris xp 2013 eps Service Manual

Front Propshaft Installation

1. Reverse the appropriate "Front Propshaft Removal"
procedure to reinstall the front propshaft.
2. Lubricate front gearcase shaft splines with Anti-Seize.
3. Lubricate the front and rear propshaft mid joint with
Polaris All Purpose Grease.
4. Align the front and rear propshafts as shown below
and slide them together.
Staked Tooth
for Alignment
NOTE: Paint marks are applied to the front and rear
propshafts to aid shaft alignment. Reference these
marks during installation if still visible.
5. When installing the front propshaft onto the front
gearcase, use a new roll pin.
6. Reposition the front gearcase and install the (4) bolts
that secure the front gearcase to the frame. Torque
bolts to specification.
Front Gearcase Mounting Bolts:
30 ft-lbs (41 Nm)
Missing Tooth
for Alignment
= T
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.

Rear Propshaft Removal (RZR XP)

1. Remove both seats and engine service panel.
2. Remove the gear selector knob and center console.
Cap
Screws
Torx Screws
3. Remove the (2) fasteners retaining the support
bearing to the frame.
Support
Bearing
4. Remove the (4) bolts retaining the front gearcase.
5. Carefully move the gearcase forward to slide the front
propshaft off the rear propshaft.
FINAL DRIVE
Torx Screw
Torx Screws
Front
Shaft
7
Remove
7.11