Toyota PT398-42130 Install Instructions Manual

Toyota PT398-42130 Install Instructions Manual

Toyota 2013 rav4

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TOYOTA
RAV4
PREPARATION
Part #: PT398-42130
Conflicts:
Kit Contents
RES ECU
RES ECU Bracket
x1
PT398-89100-SS
Foam Tape
Key Tag
x1
Spanish x2
(E) PT398-4209E
(S) PT398-4209S
Additional Items
(may be required)
Item#
Description
Recommended Sequence
of Application
Item#
Description
Issue C : 04/11/13
w/Smart Key
Do not install into Non-Smart Vehicles and do not use Techstream Lite.
Hood Switch
x1
x1
PT398-52080-HS
Window Label
English x2
English x2
Spanish x2
(E) 08192-07810
(S) PT398-00071-SL
Recommended Tools
Personal & Vehicle Protection
Safety Glasses
Safety Gloves
Special Tools
Techstream
1/4" Drive Torque Screwdriver
(Req'd for Hood Switch)
Installation Tools
Pick Tool
Screwdriver
Nylon Panel Removal Tool
Side Cutters
Torque Wrench
Pliers
Tape
Wrench
Socket
Special Chemicals
Cleaner
Glass Cleaner
2013–
REMOTE ENGINE STARTER (RES)
V4 Harness
M6 Bolt
x1
91651-60618
Owner's Guide
Engine Room Label
English x1
Spanish x1
(E) PT398-00070-EL
(S) PT398-00070-SL
Description
(Optional)
Use latest version on TIS (Do not use Techstream Lite)
Included in the TPMS Tool Kit# 00002-TTPWS
Toyota SST# 00002-TTPWS-03, #0 Phillips
Hood Switch: 3.1 in•lbf (0.35 N•m)
Flat Blade Jeweler's
e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01
Battery: 48 in•lbf (5.4 N•m)
Hood Latch: 71 in•lbf (8.0 N•m)
Needle Nose
Clear, Electrical
10mm
10mm, Extension
VDC Approved Cleaner
Household Glass Cleaner
Page 1 of 26
Screw
(for Hood SW)
x1
x1
90167-T120A
x1
Service Part #'s
TVIP V4
Wire Tie
x10

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Table of Contents
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Summary of Contents for Toyota PT398-42130

  • Page 1 Hood Switch: 3.1 in•lbf (0.35 N•m) Installation Tools Pick Tool Screwdriver Flat Blade Jeweler’s Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01 Side Cutters Torque Wrench Battery: 48 in•lbf (5.4 N•m) Recommended Sequence Hood Latch: 71 in•lbf (8.0 N•m)
  • Page 2: Table Of Contents

    • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.) Highlights a change in installation with respect to previous issue. Please see your TOYOTA dealer for a copy of this document. Indicates that torque is related to safety. Video available; click to play.
  • Page 3: Preparation

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PREPARATION Issue C : 04/11/13 Page 3 of 26...
  • Page 4 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PREPARATION Issue C : 04/11/13 Page 4 of 26...
  • Page 5: Procedure

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE 1. Hood Switch Installation. Fig. 1-1 10mm Wrench a. Place the Vehicle in Park with the Parking Brake set. b. Disconnect the Negative Battery Terminal. • Note the Battery Cable Position as it will be re-installed in the same position.
  • Page 6 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE Fig. 1-4 Make sure to hold the Hood Switch by its sides. Make sure the Hood Switch Lever is positioned properly. If the Hood Switch is broken, RES will not function.
  • Page 7 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE g. Reinstall the Hood Lock Torque Wrench Fig. 1-7 Assembly. NOTE: Torque the Bolts to 71 in•lbf (8.0 N•m). h. Disconnect the Vehicle’s Black 2P Pre-Connector. Fig. 1-8 Connect the Vehicle’s Black...
  • Page 8: Vehicle Disassembly

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE Disassembly Overview DS Step Cover DS Cowl Cover DS Lower Dash Cover Disconnect all Corresponding Connectors. 2. Vehicle Disassembly. Nylon Panel Removal Tool Fig. 2-1 a. Remove the Driver’s Side Step Cover.
  • Page 9: Res Ecu Preparation And Installation

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE c. Dislodge the Driver’s Side Nylon Panel Removal Tool Fig. 2-3 Lower Dash Cover. d. Disconnect the Vehicle Nylon Panel Removal Tool Fig. 2-4 Connectors from the Lower Dash Cover.
  • Page 10 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE b. Attach the Foam Tape to the Fig. 3-2 RES ECU. c. Connect the V4 24P White Fig. 3-3 Connector to the RES ECU. d. Install the RES ECU using 10mm Socket Fig.
  • Page 11: V4 Harness Installation

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE 4. V4 Harness Installation. Fig. 4-1 a. Locate the Vehicle’s 5P White Pre-Connector and remove the Tape securing it. b. Connect the V4 5P White Fig. 4-2 Connector to the Vehicle’s 5P White Pre-Connector.
  • Page 12 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE d. Secure the V4 Harness’s Side Cutters Fig. 4-4 White Tape Marker and the 5P Connectors to the Vehicle Harness using 1 Wire Tie. e. Disconnect the Vehicle’s 48P Fig.
  • Page 13 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE g. Lift the Terminal Retainer Clip Flat blade Jeweler’s Screwdriver, Pick Tool Fig. 4-7 of the 48P Connector. CAUTION: Do not pull out the Retainer Clip. h. Insert the V4 Yellow Wire Fig.
  • Page 14 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE k. Reconnect the Vehicle’s Fig. 4-10 48P White Connector to the Vehicle’s J/B. Example Secure the V4 Yellow Wire to Side Cutters Fig. 4-11 the Vehicle Harness using 2 Wire Ties.
  • Page 15 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE n. Secure the V4 Harness to Side Cutters Fig. 4-13 the Vehicle Harness using 1 Wire Tie. NOTE: Make sure not to secure to the Hood Latch Cable.
  • Page 16: Registration

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE Connect the V4 12P White Fig. 4-16 Connector to the Vehicle’s 12P White Connector. s. Secure the V4 Harness to the Vehicle Harness using Side Cutters Fig. 4-17 1 Wire Tie.
  • Page 17 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE c. Temporarily reconnect the Fig. 5-2 10mm Socket Negative Battery Cable. CAUTION: Do not touch the Positive Terminal. d. Locate the 1P RES Fig. 5-3 Diagnostic Connectors in the Driver’s Side Cowl Area and...
  • Page 18 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE h. Start the Engine. Fig. 5-5 After 10 seconds stop the Engine. LOOK: For the Hazard Lights to Flash Once. IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times. • Disconnect the Vehicle’s 1P RES Diagnostic Connectors.
  • Page 19 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE n. Confirm that the information Fig. 5-8 displayed on the Vehicle Connection Wizard is correct for the vehicle. If not verify TIS techstream File Function Setup User Help...
  • Page 20 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE Click “Next>”. Fig. 5-11 TIS techstream - 10645 File Function Setup TIS User Help System Select Stored Data Custom ize Utility Selection Menue ECU Communication ID Registration (SMRT-13-001) Select desired Utility and then press Next button.
  • Page 21 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE z. Click Fig. 5-14 TIS techstream - 10645 File Function Setup TIS User Help System Select Stored Data Customize Utility Selection Menue Select desired Utility and then press Next button.
  • Page 22: Complete The Installation

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE 6. Complete the Installation. Fig. 6-1 a. Finish reassembling the Vehicle. VERIFY: That panels fit together properly, with no uneven gaps. VERIFY: That all Connectors are plugged in. b. Position the Negative Battery Torque Wrench Fig.
  • Page 23: Tags And Labels

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) PROCEDURE 7. Tags and Labels. Fig. 7-1 For US Vehicles use the English Tags and Labels and dispose of the Spanish ones. For Mexico Vehicles use the Spanish Tags and Labels and dispose of the English ones.
  • Page 24: Checklist

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) CHECKLIST – these points MUST be checked to ensure a quality installation. Accessory Function Checks Close the hood, enter the vehicle and close all doors. Place the shift lever in the “P” (Park) position, set the parking brake and make sure the Vehicle is off.
  • Page 25: Vehicle Function Checks

    TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) CHECKLIST – these points MUST be checked to ensure a quality installation. Vehicle Function Checks Function Function Enter the Vehicle □ □ Steering Wheel Column Adjusts Dome/Courtesy Lights Without Interference □ Horn Start the Vehicle □...
  • Page 26 TOYOTA RAV4 2013– TVIP V4 w/Smart Key REMOTE ENGINE STARTER (RES) CHECKLIST – these points MUST be checked to ensure a quality installation. Function Function □ □ Front Wiper/Washer Rear Wiper/Washer (if equipped) □ □ Power Sun/Moon Roof (if equipped)

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