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CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Step 1 - Provide Unit Support . . . . . . . . . . . . . . . 1
• ROOF CURB
Step 2 - Rig and Place Unit . . . . . . . . . . . . . . . . . 1
• POSITIONING
• ROOF MOUNT
Step 3 - Field Fabricate Ductwork . . . . . . . . . . . 3
Step 5 - Trap Condensate Drain . . . . . . . . . . . . . 3
• FIELD POWER SUPPLY
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• MANUAL OUTDOOR-AIR DAMPER
Step 8 - Install Outdoor-Air Hood . . . . . . . . . . . . 9
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 22-25
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and electrical com-
ponents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, ob-
serve precautions in the literature, tags and labels attached
to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguishers available for all brazing operations.
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Catalog No. 005-035
Tab
5a 5a
Installation, Start-Up
and Service Instructions
Page
Printed in U.S.A.
Single-Package Rooftop
INSTALLATION

Step 1 - Provide Unit Support

ROOF CURB - Assemble and install accessory roof curb
or adapter in accordance with instructions shipped with the
accessory. Accessory roof curb or adapter and information
required to field fabricate a roof curb or adapter are shown
in Fig. 1 and 2. Install insulation, cant strips, roofing, and
counter flashing as shown. Ductwork can be secured to roof
curb before unit is set in place.
IMPORTANT: The gasketing of the unit to the roof
curb or adapter is critical for a watertight seal. Install
gasket supplied with the roof curb or adapter as shown
in Fig. 1. Improperly applied gasket can result in air
leaks and poor unit performance.
Curb or adapter should be level. This is necessary to per-
mit unit drain to function properly. Unit leveling tolerance is
± 5 mm per linear m (±
Refer to Accessory Roof Curb or Adapter Installation In-
structions for additional information as required.
ALTERNATE UNIT SUPPORT - When the curb or adapter
cannot be used, support unit with sleepers using unit curb or
adapter support area. If sleepers cannot be used, support long
sides of unit with a minimum of 3 equally spaced 100-mm
x 100-mm (4-in. x 4-in.) pads on each side.
Step 2 - Rig and Place Unit -
transportation damage. File any claim with transportation
agency. Keep unit upright, and do not drop. Use spreader
bars over unit to prevent sling or cable damage. Rollers may
be used to move unit across a roof. Level by using unit frame
as a reference; leveling tolerance is ± 5 mm per linear m
1
in. per linear ft) in any direction. See Fig. 1 for ad-
16
ditional leveling tolerance information. Unit operating weight
is shown in Tables 1A and 1B.
Four lifting holes are provided in ends of unit base rails
as shown in Fig. 3. Refer to rigging instructions on unit.
POSITIONING - Provide clearance around and above unit
for airflow, safety, and service access (Fig. 4).
Do not install unit in an indoor location. Do not locate air
inlets near exhaust vents or other sources of contaminated
air.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
ROOF MOUNT - Check building codes for weight distri-
bution requirements.
Form 50HJQ-C2SI
Pg 1
50HJQ014,016
Heat Pump Unit
50 Hz
1
in. per linear ft) in any direction.
16
Inspect unit for
3-97
Replaces: 50HJQ-C1SI

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Summary of Contents for Carrier 50HJQ014

  • Page 1: Table Of Contents

    50HJQ014,016 Single-Package Rooftop Heat Pump Unit 50 Hz Installation, Start-Up and Service Instructions CONTENTS INSTALLATION Page Step 1 — Provide Unit Support SAFETY CONSIDERATIONS ....1 ROOF CURB —...
  • Page 2: Installation

    ACCESSORY CURB DESCRIPTION ‘‘A’’ ‘‘B’’ ‘‘C’’ PACKAGE NO. HEIGHT 1 -2 Standard Curb — 50PQ900221 — — — (305) 14 High Standard Curb 2 -0 50PQ900141 for Units Requiring — — — (610) High Installation 2 -0 Horizontal Supply 5 -6 0 -2 ⁄...
  • Page 3: Step 3 - Field Fabricate Ductwork

    Step 4 — Make Unit Duct Connections — Unit is shipped for through-the-bottom duct connections. Ductwork openings are shown in Fig. 5. Field-fabricated con- centric ductwork may be connected as shown in Fig. 6 and 7. Attach all ductwork to roof curb and roof curb basepans. Refer to installation instructions shipped with accessory roof curb or adapter for more information.
  • Page 4 Table 1A — Physical Data, SI UNIT SIZE 50HJQ OPERATING WT (kg) Al/Al* Al/Cu* Cu/Cu* Electric Heat Economizer Roof Curb† COMPRESSOR Semi-Hermetic Type (Number) 06D-328 (1) 06D-818 (2) Cylinders Oil Charge (L) 3.40 2.60 REFRIGERANT TYPE R-22 Charge (kg) System 1 10.2 System 2 —...
  • Page 5 Table 1B — Physical Data, English UNIT SIZE 50HJQ OPERATING WT (lb) Al/Al* 1615 1925 Al/Cu* 1745 2075 Cu/Cu* 1815 2165 Electric Heat Economizer Roof Curb† COMPRESSOR Semi-Hermetic Type (Number) 06D-328 (1) 06D-818 (2) Cylinders Oil Charge (oz) REFRIGERANT TYPE R-22 Charge (lb) System 1...
  • Page 6 MAXIMUM SHIPPING WEIGHT* UNIT 50HJQ 2092 2402 1089 *Units with aluminum indoor and outdoor coil fins. LEGEND KO — Knockout NOTES: 1. Dimensions in ( ) are in millimeters. Center of gravity. Direction of airflow. 4. Ductwork to be attached to accessory roof curb or adapter only. 5.
  • Page 7 NOTE: Do not drill in this area, as damage to basepan may result in water leak. 3/4" FPT DRAIN 35 (1-3/8") Fig. 5 — Air Distribution — Through-the-Bottom CONNECTION DRAIN HOLE (50HJQ016 Shown) NOTE: Dimension is in millimeters. Fig. 8 — Condensate Drain Details Fig.
  • Page 8: Field Control Wiring Step 7 - Make Outdoor-Air Inlet Adjustments

    MOCP — Maximum Overcurrent Protection — National Electrical Code (U.S.A. Standard) — Rated Load Amps FIELD CONTROL WIRING — Install a Carrier-approved NOTE: Refer to accessory installation instructions included accessory thermostat assembly according to the installation with the field-installed economizer for installation informa- instructions included with the accessory.
  • Page 9: Step 8 - Install Outdoor-Air Hood

    NOTE: The hood top panel, upper and lower filter retain- ers, hood drain pan, and filter support bracket are secured opposite the outdoor air end of the unit. The screens, hood side panels, remaining section of filter support bracket, seal strip, and all other hardware are in a package located inside the return-air filter access panel (Fig.
  • Page 10: Start-Up

    START-UP Use the following information and complete Start-Up Checklist on page CL-1 to check out unit PRIOR to start-up. Unit Preparation — Check that unit has been installed in accordance with these installation instructions and all applicable codes. Compressor Mounting — Loosen compressor hold- down bolts until sideways movement of the washer under each holddown bolt head can be obtained.
  • Page 11 Table 6 — Fan Performance, 50HJQ014 (SI) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (L/s) 1771 12.1 0.48 0.39 14.0 0.69 0.56 15.6 0.89 0.72 17.1 1.10 0.89 18.5 1.31 1.06 1889 12.6 0.61 0.50 14.4 0.82 0.67 16.0 1.03 0.84 17.5 1.25...
  • Page 12 Table 7 — Fan Performance, 50HJQ016 (SI) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (L/s) 2124 9.73 0.72 0.58 11.59 0.95 0.77 13.30 1.20 0.98 14.89 1.48 1.20 16.40 1.79 1.45 2266 10.15 0.84 0.68 11.94 1.08 0.88 13.59 1.35 1.09 15.12 1.63 1.32 16.57...
  • Page 13 Table 8 — Fan Performance, 50HJQ014 (English) EXTERNAL STATIC PRESSURE (in. wg) AIRFLOW (Cfm) Watts Watts Watts Watts Watts 3750 0.55 0.78 1.01 1028 1097 1.25 1111 1309 1.49 4000 0.70 0.94 1034 1.18 1050 1247 1.42 1131 1463 1.67 4250 0.86...
  • Page 14 Table 9 — Fan Performance, 50HJQ016 (English) EXTERNAL STATIC PRESSURE (in. wg) AIRFLOW (Cfm) Watts Watts Watts Watts Watts 4500 1205 1483 1786 4800 1085 1346 1630 1938 5100 1229 1500 1791 1006 2104 5400 1118 1389 1669 1968 1019 2286 5700 1284...
  • Page 15 Power Exhaust cupied space demands. On 50HJQ014 units, the compressor runs fully loaded on a call for second stage cooling. Outdoor Fans and Motors — Fans and motors are COOLING, UNITS WITH ECONOMIZER —...
  • Page 16: Service

    When supply-air temperature drops below a fixed set point, During the defrost mode, when a circuit defrosts, RVS will the economizer damper modulates to maintain the tempera- oscillate between heating and cooling modes until defrost ture at the fixed set point. mode is complete.
  • Page 17 field lubrication is necessary. Indoor Fan, 50HJQ014 Units PERFORMANCE ADJUSTMENT — Fan motor pulleys on the 50HJQ014 units are factory set for speed shown in Tables 1A and 1B. To change fan speeds: Fig. 23 — Indoor-Fan Pulley Alignment and Adjustment 1.
  • Page 18 3. Tighten nuts. Indoor Fan, 50HJQ016 Units 4. Adjust bolts and nut on mounting plate to secure motor PERFORMANCE ADJUSTMENT — Fan motor pulleys are in fixed position. factory set for speed shown in Tables 1A and 1B. To change fan speeds: Outdoor-Fan Adjustment (Fig.
  • Page 19 Tables 1A and 1B. Refer sitioning. It may be necessary to remove the filters to to Carrier GTAC II; Module 5; Charging, Recovery, Recy- adjust the linkage. cling, and Reclamation section for charging methods and procedures.
  • Page 20 Fig. 27 — Cooling Charging Chart, sors, the CLO (compressor lockout) will lock the compres- 50HJQ014 Units sors off. To reset, manually move the thermostat setting. INDOOR-FAN MOTOR PROTECTION — A manual reset, calibrated trip, magnetic circuit breaker protects against over- current.
  • Page 21 Fig. 29 — Typical Wiring Schematic (50HJQ016 Shown)
  • Page 22: Troubleshooting

    LEGEND FOR FIG. 29 — Adjustable Heat Anticipator — Fuse — Quadruple Terminal BRK W/AT — Breaks With Amp Turns GND — Ground — Reversing Valve Relay — Contactor, Compressor — Heater Contactor — Reversing Valve Solenoid — Terminal Block —...
  • Page 23 → — Refrigerant Flow Direction NOTES: 1. Hot gas from compressor flows through the 4-way valve and is — Check Valve Flow Direction* directed to the outdoor-coil header. At the header it is condensed — Fixed Orifice and subcooled through converging circuits (7-2-1). Refrigerant leaves the outdoor coil by way of the check valve to the liquid line.
  • Page 24 TROUBLESHOOTING CHART, HEATING CYCLE ODT — Outdoor Temperature...
  • Page 25 TROUBLESHOOTING CHART, COOLING CYCLE...
  • Page 26 Copyright 1997 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Catalog No. 005-035 Printed in U.S.A. Form 50HJQ-C2SI Pg 26 3-97 Replaces: 50HJQ-C1SI...
  • Page 28: Start-Up Checklist

    VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS ON PAGE 20 GENERAL ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS Copyright 1997 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Catalog No.

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