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Suzuki Manuals
Motorcycle
RM250
Owner's service manual
Table Of Contents - Suzuki RM 250 Owner's Service Manual
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Also See for RM 250
:
Owner's service manual
(270 pages)
,
Owner's service manual
(230 pages)
,
Owner's service manual
(152 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Safety Precautions
3
Group Index
3
How To Use This Manual
4
Component Parts And Work To Be Done
4
Symbol
5
General Information/Contents
6
Warning/Cautions For Servicing
7
Wear A Helmet And Googles/Protective Gear
10
Inspect Your Machine Before Riding
10
Practice On Level Ground
10
Precautions
10
Serial Number Location
11
Location Of Parts
12
Fuel And Oil Recommendation
13
Starting The Engine
14
Stopping The Engine
15
Transmission
15
Break-In (Running-In)
15
When Engine Parts Are New/Replaced
15
Country And Area Codes
16
Periodic Maintenance/Contents
17
Periodic Maintenance Chart
19
Inspection Before Practice/Race
21
Spark Plug
22
Air Cleaner Element Removal
23
Washing
23
Installation
23
Transmission Oil Level Inspection And Replenishment
25
Transmission Oil Change
26
Engine Coolant Level Check
27
Engine Coolant Density-Freezing Point Curve
27
Engine Coolant Replenishment
28
Engine Cooling System Inspection
28
Clutch Major/Minor Adjustment
29
Throttle Cable
29
Fuel Hose/Valve
30
Cylinder/Cylinder Head
31
Piston
31
Exhaust Valve
31
Exhaust Silencer
32
Drive Chain Slack/Adjustment
32
20Th Pitch Length
33
Drive Chain Lubrication
33
Sprocket Inspection
33
Drive Chain Guide/Guide Buffer
34
Drive Chain Control Roller
34
Brake Fluid Level
34
Brake Pad
35
Front Brake Lever Adjustment
35
Brake Pedal Height Adjustment
36
Front Fork
36
Air Pressure Adjustment
36
Steering
36
Rear Suspension
37
Tire Pressure
37
Wheel Rim
37
Spoke Nipple
37
Rim Lock
38
Lubrication
39
Engine Dismounting And Mounting/Contents
40
Engine Dismounting
41
Engine Mounting
44
Inspection After Engine Mounting
45
Cylinder, Cylinder Head And Piston/Contents
46
Constrtuction
47
Cylinder/Cylinder Head Removal
48
Piston And Piston Ring Removal
49
Cylinder/Cylinder Head Inspection
50
Piston To Cylinder Clearance
50
Conrod
51
Piston And Piston Ring Inspection
51
Piston And Piston Ring Installation
52
Cylinder Installation
53
Cylinder Head Installation
54
Inspection After Installation
54
Clutch/Contents
55
Clutch Construction
56
Clutch Plate Removal
57
Primary Driven Gear Removal
58
Clutch Release Camshaft Removal
58
Drive/Driven Plate Inspection
59
Clutch Spring Inspection
59
Clutch Push Rod/Release Camshaft Inspection
60
Primary Driven Gear And Clutch Sleeve Hub Inspection
60
Bearing And Spacer Inspection
60
Oil Seal And Bearing Inspection
60
Primary Drive Gear Installation
61
Clutch Plate/Cover
62
Magneto Cover Installation
63
Kick Starter/Contents
64
Kick Starter Construction
65
Kick Starter Removal/Inspection
66
Kick Starter Reassembly
67
Magneto Rotor And Stator/Contents
69
Magneto Rotor And Stator Construction
70
Magneto Rotor And Stator Removal
71
Magneto Rotor And Stator Installation
72
Transmission And Crankshaft/Contents
74
Crankshaft And Crankcase Construction
75
Transmission Construction
76
Gearshift Linkage Removal
77
Primary Drive Gear Removal
77
Crankcase And Transmission Removal
78
Crankshaft Removal
79
Gearshift Shaft Inspection
79
Gearshift Cam Driven Gear Inspection
79
Transmission Inspection
79
Crankshaft Inspection
81
Conrod Inspection
81
Oil Seal Inspection And Removal
82
Oil Seal Installation
82
Bearing Inspection, Removal And Installation
83
Crankshaft Installation
84
Transmission Installation
84
Crankcase Installation
85
Gearshift Linkage Installation
86
Fuel System/Contents
88
Fuel System Construction
89
Carburetor Tuning
90
Carburetor Specifications
90
Carburetor Components And Fnctions
90
Slow/Power Jet
91
Air Screw
91
Needle Clip Position
92
Jet Needle
92
Needle Number
92
Main Jet
92
Throttle Stop Screw
93
Variation In Air (Oxygen) Concentration And Carburetor Conditions
94
Judging Air/Fuel Mixture
95
Tuning Procedure
95
Included Parts And Optional Parts
95
Carburetor Removal And Disassembly
97
Carburetor Inspection
99
Carburetor Reassembly And Remounting
99
Carburetor Solenoid Removal And Inspection
100
Carburetor Reassembly
100
Throttle Position Sensor Inspection
101
Throttle Position Sensor Removal And Remounting
102
Reed Valve Removal/Inspection/Reassembly
102
Cooling System/Contents
103
Cooling System Construction
104
Cooling Circuit Inspection
105
Radiator Cap Inspection
105
Rediator Removal
105
Water Pump Removal
106
Radiator Inspection
106
Impeller And Gear Shaft Inspection
107
Water Pump Bearing Inspection
107
Oil Seal Inspection
107
Bearing Replacement
107
Water Pump Reassembly
108
Exhaust Valve/Contents
110
Exhaust Valve Construction
111
Exhaust Side Valve (Rh) Disassembly
112
Exhaust Side (Lh)/Main Valve Disassembly
113
Exhaust Valve Inspection/Reassembly
114
Exhaust Valve Governer And Actuator Disassembly
117
Exhaust Valve Governer And Actuator Inspection/Reassembly
118
Constructions/Contents
120
Exterior Parts
121
Handlebar Controls
122
Removal
122
Remounting
123
Seat Rail, Drive Chain Control Roller
125
Front And Rear Wheels/Contents
126
Front And Rear Wheels Construction
127
Front Wheel Removal And Reassembly
128
Rear Wheel Removal
128
Rear Wheel Reassembly
129
Spacer And Dust Seal Inspection
129
Axle Shaft Inspection
129
Wheel Rim Inspection
129
Wheel Bearing Inspection
130
Front/Rear Wheel Bearing Removal
130
Front/Rear Wheel Bearing Reassembly
131
Disc Plate Replacement
131
Rear Sprocket Replacement
132
Front And Rear Brakes/Contents
133
Front And Rear Brakes Construction
134
Bruid Fluid Air Bleeding
135
Brake Fluid Replacement
136
Front/Rear Brake Pads Replacement
137
Brake Disc Inspection
138
Caliper
138
Front Caliper Removal And Disassembly
139
Rear Caliper Removal And Disassembly
140
Caliper Inspection
140
Caliper Cleaning
141
Front Caliper Reassembly
141
Rear Caliper Reassembly
142
Front Master Cylinder Removal And Disassembly
143
Rear Master Cylinder Removal And Disassembly
144
Master Cylinder Inspection
144
Master Cylinder Cleaning
145
Front Master Cylinder Reassembly
145
Rear Master Cylinder Reassembly
146
Brake Pedal Removal/Reassembly
146
Front Fork And Steering/Contents
147
Front Fork And Steering Construction
148
Front Fork Tuning
149
Compression Damping Force Adjustment
149
Rebound Damping Force Adjustment
149
Oil Quantity Minor Adjustment
150
Adding/Reducing The Fork Oil
150
Oil Change (Only For Outer Tube Oil Chamber)
151
Spring Change
153
Front Fork Tuning Procedure
155
Suspension Balance
156
Balance Test/Tips
156
Front Fork Removal
157
Front Fork Disassembly
158
Inner Tube Removal
161
Center Bolt Inspection
162
Compression Damper Unit Inspection
162
Inner/Outer Tube Inspection
163
Damper Rod Inspection
163
Spring Coller Inspection
163
Fork Spring Inspection
163
Slide Bushing And Guide Bushing Inspection
164
Inner Tube Reassembly
164
Compression Damper Unit
165
Steering Removal
171
Steering Inspection
172
Steering Installation
173
Rear Suspension/Contents
174
Rear Suspension Construction
175
Rear Suspension Tuning
176
Low/High Speed Compression Damping Force Adjustment
176
Spring Pre-Load Adjustment
177
Rear Suspension Tuning Procedure
178
Rear Shock Absorber Removal
180
Spring Removal
181
Rear Shock Absorber Inspection
181
Spring Installation
183
Rear Shock Absorber Installation
183
Oil Replacement Procedure
184
Tools And Equipment
184
Rear Shock Absorber Disassembly And Inspection
187
Rear Shock Absorber Reassembly/Disposal
189
Swingarm Disassembly
190
Swingarm Inspection
191
Bearing Replacement/Reassembly
192
Rear Suspension Linkage Disassembly/Inspection
193
Bearing Removal/Installation/Reassembly
194
Electrical System/Contents
197
Electrical Circuit
198
Ignition System Peak Voltage Inspection
198
Ignition Coil Inspection
200
Cdi Unit Inspection
200
Stator Coil Inspection
201
Troubleshooting/Contents
202
Troubleshooting Engine
203
Troubleshooting Chassis
206
Service Data/Contents
207
Tightening Torque Engine/Chassis
213
Special Tools
215
Wiring Diagram
217
Wire Harnes Routing
218
Cable Routing
219
Carburetor/Water Hose Routing
220
Front Brake Hose Routing
222
Rear Brake Hose Routing
223
Handlebar Set-Up
224
Muffler Set-Up
225
Specifications
226
Spare/Optional Parts
228
Rear Sproket
228
Previous
Page
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230
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Table of Contents
Troubleshooting
Troubleshooting/Contents
202
Troubleshooting Engine
203
Troubleshooting Chassis
206
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