Monessen Hearth Natural Vent Gas Fireplace BBV400 Installation And Operating Instructions Manual
Monessen Hearth Natural Vent Gas Fireplace BBV400 Installation And Operating Instructions Manual

Monessen Hearth Natural Vent Gas Fireplace BBV400 Installation And Operating Instructions Manual

B-vent series natural vent gas fireplace

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NATURAL VENT GAS FIREPLACE
INSTALLATION AND OPERATING
INSTRUCTIONS
MODELS:
BBV400 SBV400 SBV500
WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
B-VENT SERIES
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.

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Summary of Contents for Monessen Hearth Natural Vent Gas Fireplace BBV400

  • Page 1 B-VENT SERIES NATURAL VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS MODELS: BBV400 SBV400 SBV500 WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. –...
  • Page 2: Table Of Contents

    CONTENTS Thank you and congratulations on your purchase of a Monessen Hearth Systems Fireplace. PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE! IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: Important Safety Information

    INSTALLER Please leave these instructions with the appliance. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. • Improper installation or use of this fireplace can cause serious injury or death from fire, burns, explosions, electrical shock and carbon monoxide poisoning.
  • Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 12. Do not use this fireplace to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace.
  • Page 5: Product Features

    PRODUCT SPECIFICATIONS • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CAN/CGA B149 in Canada.
  • Page 6: Pre-Installation Information

    PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000 and 4,500 ft.
  • Page 7: Fireplace Framing

    FIREPLACE FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs.
  • Page 8: Fireplace Dimensions

    PRE-INSTALLATION INFORMATION FIREPLACE DIMENSIONS BBV400 Drywall Spacers " Air Kit " " Electrical/ Gas Access SIDE VIEW " B-Vent " " or " " " " Framing Dimension FRONT VIEW Figure 3 - BBV400 Dimensions Center Line " " Framing Dimension TOP VIEW "...
  • Page 9 FIREPLACE DIMENSIONS SBV400 and SBV500 SBV400 SBV500 " " 36" 42" 40" 46" " " Drywall Spacers " Air Kit " " " Electrical/ Gas Access SIDE VIEW 62D4036 " B-Vent Center Line " or " " " Framing Dimension FRONT VIEW Figure 4 - SBV400 and SBV500 Dimensions PRE-INSTALLATION INFORMATION...
  • Page 10: Fireplace Location

    PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
  • Page 11: Clearances

    CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
  • Page 12: Securing Fireplace To Floor Or Framing

    SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 6 . Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2"...
  • Page 13: Installation Information

    The following actions will void the warranty on your venting system: • Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Monessen Hearth Systems • Installation other than permitted by these instructions. 62D4036 Never obstruct or modify the air inlet.
  • Page 14: Installation Planning

    VENT INSTALLATION INSTALLATION PLANNING “B” VENT PIPE See venting installation instructions provided by the B-Vent manufacturer. Note: This APPLIANCE MUST BE INSTALLED using “B” vent type pipe that has been listed by a nationally recognized testing agency. See B-Vent Pipe Sizing chart for proper elbow offset runs. BBV400/400BBV Locate chimney center line dimension from a combustible back wall.
  • Page 15 FIRESTOP INSTALLATION To position firestop see Figures 9 and 10. Only one (1) firestop required per frame. NOTE: A firestop is not required at the roof. Figure 9 - Installing Firestop In Attic When installing in a chase, you should insulate the chase as you would the outside walls of your home.
  • Page 16: Outside Combustion Air Precautions And Recommendations

    OUTSIDE COMBUSTION AIR PRECAUTIONS AND RECOMMENDATIONS Note: The use of outside air for combustion is optional unless required by building codes. It is only necessary to supply outside combustion air to one side of fireplace. Use model OAC4 combustion air kit (see page 17). 1.
  • Page 17: Combustion Air Assembly

    MODEL OAC-4 COMBUSTION AIR ASSEMBLY 1. Remove the cover plate from the 4" outlet opening location on the left outside of the fireplace. 2. Place starting collar (4") into hole on left side of fireplace. Fireplace shortest side of air starting collar through fireplace outer wrap. Fasten starting collar in place with four (4) sheet metal screws provided.
  • Page 18: Fireplace Installation

    FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace according to your gas type. INSTALLING GAS PIPING TO FIREPLACE LOCATION INSTALLATION ITEMS NEEDED Before installing, make sure you have the items listed below.
  • Page 19 Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. NOTE : The gas line connection may be made using some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas Code ANSI.Z223.1, NFPA54.
  • Page 20: Checking Gas Pressure

    CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the applianceʼs rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. To ease installation, a 30" (mm) flex line with manual shut-off valve has been provided with on this appliance.
  • Page 21: Electrical Installation

    ELECTRICAL WIRING Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city, and state codes. The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70 (latest edition) and Canadian Electrical Code, CSA C22.1.
  • Page 22: Electronic Pilot Ignition Wiring

    ELECTRICAL INSTALLATION ELECTRONIC PILOT IGNITION WIRING Figure 20 - Electronic Ignition System Wiring Diagram REMOTE WALL SWITCH Position the wall switch. Do not extend beyond the 15' of wire. OPTIONAL DC REMOTE SYSTEMS These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote instructions supplied with the remote.
  • Page 23: Final Installation

    ROCK WOOL PLACEMENT 1. Place rock wool on burner to provide glowing embers. For best results, pull the rock wool apart into pieces the size of a nickel or smaller. 2. Distribute one layer of rock wool to cover the entire burner.
  • Page 24: Operating Instructions

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance is equipped with a pilot which must be lit with an ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
  • Page 25: Lighting Pilot

    LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer Never check for gas leak with open flame! Check for gas leaks in each of the following locations: •...
  • Page 26: Lighting Burner

    OPERATING INSTRUCTIONS MAIN BURNER SWITCH The “ON/OFF” switch for the main burner can be found behind door of the fire- place. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner.
  • Page 27: Lighting Electronic Ign

    FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance is equipped with an ignition device (Piezo) which automatically lights the pilot. Do NOT try to light the burner by hand. B. BEFORE OPERATING smell all around the appli- ance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
  • Page 28: Cleaning And Maintenance

    CLEANING AND MAINTENANCE Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year.
  • Page 29: Vent System

    CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.
  • Page 30: Replacement Parts

    ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS 62D4036...
  • Page 31: Logs

    FIREBOX COMPONENTS Item Description Pull Screen Panel Refractory Side Refractory Back Left Refractory Floor Middle Refractory Floor Right Refractory Floor Optional Field Installed Accessories Firebrick Assembly Outside Air Kit Black Glass Door Assembly Polished Brass Glass Door Assembly Stainless Glass Door Assembly LOGS Item Description...
  • Page 32: Standing Pilot - Millivolt Control

    ILLUSTRATED PARTS LISTS STANDING PILOT — MILLIVOLT CONTROL 12, 13 62D4036...
  • Page 33: Illustrated Parts Lists

    STANDING PILOT – MILLIVOLT CONTROL Item Description Gas Valve Assembly Pilot Assembly Replacement Thermocouple Replacement Igniter and Wire Replacement Thermopile Burner Tube Flexhose with Shutoff Valve Rocker Switch Piezo Igniter Injector Burner Assembly Venturi Wire Assembly Wire Assembly Spill Switch Accessories Remote Control On/Off Wall Switch Kit...
  • Page 34: Electronic Ignition

    ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION 62D4036...
  • Page 35 ELECTRONIC IGNITION Item Description Gas Valve Assembly Pilot Assembly Burner Tube Flexhose with Shutoff Valve Rocker Switch Injector Burner Assembly Venturi Wire Assembly Ignition Module Transformer Spill Switch 62D4036 BBV400NV BBV400PV SBV400NV SBV400PV SBV500NV SBV500PV 37D0016 37D0017 37D0020 37D0021 62D4051 62D4051 23D6046 23D6046...
  • Page 36: Troubleshooting

    TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE 1. Spark ignitor A. Wire disconnected. will not light pilot after B. Defective ignitor. repeated trig- C. No gas or low gas pressure. gering of piezo. D. No Propane/LPG in tank 2. Pilot will not A.
  • Page 37: Electronic Ignition

    ELECTRONIC IGNITION START 1. Turn gas supply off. 2. Turn ON/OFF switch to “ON” Power to module (24V Normal) Is there a spark across ignitor sensor gap? Turn on gas. Does pilot burner light? Does spark stop when pilot is lit? Does main burner light? Does system run until ON/OFF switch is in “OFF”...
  • Page 38 TROUBLESHOOTING GENERAL TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE 1. Glass Soots A. Flame impingement on logs 2. Poor draft due A. Too much offset. to venting B. Too many elbows C. Vent height too short D. Vent too close to roof line E.
  • Page 39: Massachusetts Residents Only

    MASSACHUSETTS RESIDENTS ONLY: PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fi...
  • Page 40 SPECIAL REQUIREMENTS CONTINUED 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accor- dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certi- fi ed. 3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the build- ing at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.
  • Page 41 NOTES 62D4036...
  • Page 42: Lifetime Warranty

    BASIC WARRANTY Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from manufac- turing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by MHS in the appliance are found to be defective in materials or workmanship, (MHS) will, at its option, replace or repair the defective components at no charge to the original owner.

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