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Service Manual

Microwave Oven

Model: KOG-37G59S
 Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
DAEWOO ELECTRONICS CO., LTD.
http : //svc.dwe.co.kr
S/M No. : G37G59S001
May. 2002

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Table of Contents
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Summary of Contents for Daewoo KOG-37G59S

  • Page 1: Microwave Oven

    : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr). DAEWOO ELECTRONICS CO., LTD. http : //svc.dwe.co.kr May. 2002...
  • Page 2: Table Of Contents

    PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of dropping or abuse.
  • Page 3: Safety And Precautions

    SAFETY AND PRECAUTIONS 1. For Safe Operation Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.) 1) A broken door hinge.
  • Page 4: Specifications

    SPECIFICATIONS MODEL KOG-37G59S POWER SUPPLY 230V~50Hz, SINGLE PHASE WITH EARTHING MICROWAVE 1000W POWER CONSUMPTION GRILL 1050W COMBINATION 2000W MICROWAVE ENERGY OUTPUT 700W MICROWAVE FREQUENCY 2450 MHz OUTSIDE DIMENSIONS (WXHXD) 465 X 279 X 360 mm CAVITY DIMENSIONS(WXHXD) 290 X 220 X 306 mm NET WEIGHT APPROX.
  • Page 5: External View

    EXTERNAL VIEW 1. Outer dimension Fig1. Front view Fig2. Side view...
  • Page 6: Feature Diagram

    2. FEATURE DIAGRAM 1 DOOR SEAL Door seal maintains the microwave energy within the oven cavity and prevents microwave leakage. 2 REFLECTOR (Insulator Heater) 3 HEATING ELEMENT 4 OVEN CAVITY 5 SEFETY INTERLOCK SYSTEM 6 KNOB V.P.C Used to select a microwave power level. 7 KNOB TIMER Used to in setting cooking time for all functions.
  • Page 7: Installation

    • This appliance is supplied with cable of special type, which, if damaged, must be reparied with cable of same type. Such a cable can be purchased from DAEWOO and must be installed by Qualified Person. 6. Examine the oven after unpacking for any damage such as: A misaligned door, broken door or a dent in cavity.
  • Page 8: Operations And Functions

    OPERATION AND FUNCTIONS 1. Connect the main lead to an electrical outlet. 2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always be in place during cooking. 3.
  • Page 9: Disassembly And Assembly

    DISASSEMBLY AND ASSEMBLY Cautions to be observed when trouble shooting Unlike many other appliances, the microwave oven is a high-voltage, high-current equipment. It is completely safety during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully.
  • Page 10 1. To remove cabinet. (1) Remove three screws on cabinet back. (2) Push the cabinet backward. 2. To remove door assembly. (1) Remove a screw which secure the stopper hinge top. (2) Remove the door assembly from top plate of cavity. (3) Reverse the above for reassembly.
  • Page 11  Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 3. To remove door parts. DOOR AS : 3511715220 REF.
  • Page 12 4. Method to reduce the gap between the door seal and the oven front surface. (1) To reduce gap located on part ‘A’. • Loosen a screw on stopper hinge top, and then push the door to contact the door seal to oven front surface.
  • Page 13  Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 5. To remove control panel parts. CONTROL-PANEL AS: 3516728300 REF.
  • Page 14 6. To remove high voltage capacitor. (1) Remove a screw which secure the grounding ring terminal of the H.V.diode and the capacitor holder. (2) Remove the H.V.diode from the capacitor holder. (3) Reverse the above steps for reassembly. • High voltage circuit wiring 7.
  • Page 15 8. To remove wind guide assembly. (1) Remove a screw for earthing. (2) Remove the noise filter from the wind guide. (3) Remove a screw which secure the wind guide assembly. (4) Draw forward the wind guide assembly. (5) Pull the fan from the motor shaft. (6) Remove two screws which secure the motor shaded pole.
  • Page 16 10. To remove tray motor. (1) Remove the coupler in the cavity. (2) Turn the set upside down. (3) Cut the tray motor cover part from the base plate. (4) Remove the tray motor cover. (5) Remove a screw which secure the tray motor. (6) Remove the tray motor.
  • Page 17  Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 12. To remove heater parts. INSULATOR HEATER AS: 3513302700 REF.
  • Page 18: Interlock Mechanism And Adjustment

    INTERLOCK MECHANISM AND ADJUSTMENT The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave. 1.
  • Page 19: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE Following the procedure below to check if the oven is defective or not. 1. Check earthing before trouble checking. 2. Be careful of the high voltage circuit. 3. Discharge the high voltage capacitor. 4. When checking the continuity of the switches, fuse or high voltage tranformer, disconnect one load wire from these parts and check continuity with the AC plug removed.
  • Page 20 Does the fan motor work when you shut the door and turn the timer? Does the oven lamp light? Replace or repair oven lamp, Does the turntable turn? turntable motor. Normal reading should be approx. 0Ω NO Continuity NO Continuity Check continuity filament If microwave do not o Replace high...
  • Page 21: Measurement And Test

    MEASUREMENT AND TEST 1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT Microwave output power can be checked by indirectly mmeasuring the temperature rise of a certain amount of water exposed to the microwave as directed below. PROCEDURE 1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its maximum microwave power setting with a load of 100 ±...
  • Page 22: Microwave Radiation Test

    2. MICROWAVE RADIATION TEST CAUTION 1. Make sure to check the microwave leakage before and after repair of adjustment. 2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy. 3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known. 4.
  • Page 23: Component Test Procedure

    3. COMPONENT TEST PROCEDURE • High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle. • It is neither necessary nor advisable to attempt measurement of the high voltage. • Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor.
  • Page 24: Wiring Diagram

    WIRING DIAGRAM...
  • Page 25: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST 1. DOOR ASSEMBLY Refer to Disassembly and assembly, page 10. 2. CONTROL PANEL ASSEMBLY Refer to Disassembly and assembly, page 12. 3. TOTAL ASSEMBLY...
  • Page 26  Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) REF NO PART CODE PART NAME DESCRIPTION...
  • Page 27  Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) REF NO PART CODE PART NAME DESCRIPTION...
  • Page 28 DAEWOO ELECTRONICS CO., LTD. 686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC” S/M NO. : G37G59S001 PRINTED DATE: May, 2002...

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