Monessen Hearth BLDV7 SERIES BLDV500N/PV7;N/PSC7 Installation And Operating Instructions Manual
Monessen Hearth BLDV7 SERIES BLDV500N/PV7;N/PSC7 Installation And Operating Instructions Manual

Monessen Hearth BLDV7 SERIES BLDV500N/PV7;N/PSC7 Installation And Operating Instructions Manual

Bldv7 series direct vent gas fireplace
Table of Contents

Advertisement

BLDV7 Series
Direct Vent Gas Fireplace
Models:
BLDV400n/pV7;n/pSC7
BLDV500n/pV7;n/pSC7
warnInGS
IF the InForMatIon In theSe InStruCtIonS
are not FoLLoweD exaCtLy, a FIre
or expLoSIon May reSuLt CauSInG
property DaMaGe, perSonaL Injury or
LoSS oF LIFe.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
what to Do IF you SMeLL GaS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
warnInG: Improper installation, adjustment,
alteration, services or maintenance can cause
injury or property damage. refer to this manual.
For assistance or additional information
consult a qualified installer, service agency or
the gas supplier.
this appliance may be installed in an aftermarket*,
permanently located, manufactured home (uSa
only) or mobile home, where not prohibited by
local codes.
this appliance is only for use with the type of
gas indicated on the rating plate. this appliance
is not convertible for use with other gases,
unless a certified kit is used.
* aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer.
Installation and
Operating
Instructions
Due to hIGh teMperatureS, the appLIanCe
ShouLD Be LoCateD out oF traFFIC anD
away FroM FurnIture anD DraperIeS.
ChILDren anD aDuLtS ShouLD Be aLerteD
to the haZarDS oF hIGh SurFaCe
teMperature anD ShouLD Stay away to
aVoID BurnS or CLothInG IGnItIon.
younG ChILDren ShouLD Be SuperVISeD
when they are In the SaMe rooM aS the
appLIanCe.
CLothInG or other FLaMMaBLe MaterIaL
ShouLD not Be pLaCeD on or near the
appLIanCe.
Keep the rooM area CLear anD Free
FroM CoMBuStIBLe MaterIaLS, GaSoLIne,
anD other FLaMMaBLe VaporS anD
LIquIDS.
InStaLLer: Leave this manual with the appliance.
ConSuMer: retain this manual for future refer-
ence.
743000
BLDV 7 cover
74D3000 5/10 Rev. 5

Advertisement

Table of Contents
loading

Summary of Contents for Monessen Hearth BLDV7 SERIES BLDV500N/PV7;N/PSC7

  • Page 1 BLDV7 Series Direct Vent Gas Fireplace Models: BLDV400n/pV7;n/pSC7 BLDV500n/pV7;n/pSC7 warnInGS IF the InForMatIon In theSe InStruCtIonS are not FoLLoweD exaCtLy, a FIre or expLoSIon May reSuLt CauSInG property DaMaGe, perSonaL Injury or LoSS oF LIFe. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Table Of Contents

    ContentS thank you and congratulations on your purchase of a pLeaSe reaD the InStaLLatIon anD operatIon InStruCtIonS BeFore uSInG the appLIanCe! IMportant: read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Important Safety Information ...
  • Page 3: Important Safety Information

    BLDV7 Series Gas Fireplace InStaLLer Please leave these instructions with the appliance. • read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • any change to this fireplace or its controls can be dangerous. •...
  • Page 4: Code Approval

    IMportant SaFety InForMatIon & CoDe approVaL 1. Do not use this fireplace to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, card- board, etc.) in this fireplace.
  • Page 5: Product Specifications

    BLDV7 Series Gas Fireplace proDuCt SpeCIFICatIonS • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations.
  • Page 6: Pre-Installation Information

    pre-InStaLLatIon InForMatIon Figure 2 - Fireplace Specifications and Framing Dimensions Rough Opening Depth R - Rough Opening Width Rough Opening Height BLDV400 37Z\zn" (941 mm) 41Z\zn" 743000 9" (737 mm) BLDV 7 dims 33" 40B\," (103 mm) 40B\," 30Z\v" (768 mm) 34Z\v" 17>\zn" (446 mm) 17>\zn"...
  • Page 7: Before You Start

    BLDV7 Series Gas Fireplace BeFore you Start Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts.
  • Page 8: Fireplace Location

    pre-InStaLLatIon InForMatIon FIrepLaCe LoCatIon Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
  • Page 9: Clearances

    BLDV7 Series Gas Fireplace CLearanCeS to CoMBuStIBLeS Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. the appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
  • Page 10: Securing Fireplace To Floor Or Framing

    SeCurInG FIrepLaCe to FLoor or FraMInG The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two () wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing.
  • Page 11: Vent Installation

    BLDV7 Series Gas Fireplace read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.
  • Page 12: Termination Location

    VentInG InStaLLatIon InForMatIon GeneraL VentInG InForMatIon - terMInatIon LoCatIon D  E  L  B  Figure 6 - CFM145a  Termination Locations V  A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located...
  • Page 13: Assembling Vent Pipes

    BLDV7 Series Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *note: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.
  • Page 14: How To Use The Vent Graph

    VentInG InStaLLatIon InForMatIon twISt LoCK pIpeS When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.
  • Page 15: Vent Pipe Clearances To Combustibles

    BLDV7 Series Gas Fireplace horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the flue and 1" clearance at the sides and bottom until the flue penetrates the outside wall. a minimum 1" clearance all around the flue is acceptable at this point of penetration.
  • Page 16: Vertical Sidewall Application

    Vent InStaLLatIon VertICaL SIDewaLL appLICatIon Minimum clearance between vent pipes and combus- tible materials is 3" (76 mm) on top, and 1" (25 mm) on the bottom and sides unless otherwise noted. refer to page 15 When vent termination exits through foundations less than 0”...
  • Page 17 BLDV7 Series Gas Fireplace VertICaL SIDewaLL InStaLLatIon - twISt LoCK pIpe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole lo- cation. Depending on whether the wall is combustible or noncombustible, cut opening to size.
  • Page 18: Below Grade Installation

    Vent InStaLLatIon Sealing vent pipe and firestop gaps with high tem- perature sealant will restrict cold air being drawn in around fireplace. Step 7 Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes overlap the collars by ”...
  • Page 19: Vertical Through-The-Roof Applications & Installation

    BLDV7 Series Gas Fireplace . Remove soil to a depth of approximately 16” (406 mm) below base of snorkel. Install drain pipe. Install window well (not supplied). Refill hole with 1” (305 mm) of coarse gravel leaving a clearance of approximately 4” (10 mm) below snorkel.
  • Page 20 Vent InStaLLatIon 1 +  + 3 + 4 = 70° Figure 24 - Maximum Elbow Usage 12” Min. VertICaL throuGh-the-rooF InStaL- LatIon note: For all top vent vertical through-the-roof installa- tions, install the supplied cross-bar flue restrictor onto the top edge of the firebox flue adapter. Figure 25 1.
  • Page 21 BLDV7 Series Gas Fireplace roof pitch h (feet) Flat to 6/1 Over 6/1 to 7/1 Over 7/1 to 8/1 Over 8/1 to 9/1 Over 9/1 to 10/1 Over 10/1 to 11/1 Over 11/1 to 1/1 *H - Minimum height from roof to lowest discharge opening of vent Figure 28 - Minimum Chimney Clearance...
  • Page 22: Fireplace Installation

    FIrepLaCe InStaLLatIon CheCK GaS type Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit.
  • Page 23 BLDV7 Series Gas Fireplace only persons licensed to work with gas piping may make the necessary gas connections to this appliance. note: The gas line connection may be made using 1/" rigid tubing or an approved flex connector. Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas Code ANSI.Z3.1, NFPA54.
  • Page 24: Electrical Installation

    MILLIVoLt - CheCK GaS preSSure and eLeCtrICaL InStaLLatIon 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, Stop! Do not install the appliance.
  • Page 25: Glass Removal

    BLDV7 Series Gas Fireplace GLaSS FraMe reMoVaL 1. Remove access panel by lifting up and out. . Release two clamps (500 model has three clamps) on bottom of fireplace. Figure 33 3. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 4.
  • Page 26: Remote Wall Switch Installation

    reMote waLL SwItCh & BLower InStaLLatIon reMote waLL MounteD SwItCh A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 34. Do not extend beyond the wall switch wire length provided.
  • Page 27 BLDV7 Series Gas Fireplace 3. Remove logs. 4. Remove grate from engine by lifting up. 5. Remove hearth brick and wall brick panels. 6. Disconnect the gas line to the valve. 7. Remove screws securing engine base to firebox floor and lift engine up to remove.
  • Page 28 optIonaL Fan/BLower SySteM note: Some older units are not equipped with mounting brackets. Velcro and magnets are used to mount blowers to sidewall and floor. Clip thermal Sensor Figure 39 - Thermal Sensor Installation 110/115V AC Blower Plug Start Position KT505 Figure 38 - Blower Installation Position...
  • Page 29: Operating Instructions (Milli-Volt)

    BLDV7 Series Gas Fireplace For your SaFety reaD BeFore LIGhtInG a. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
  • Page 30: Lighting Pilot

    operatInG InStruCtIonS (MILLI-VoLt) LIGhtInG pILot For the FIrSt tIMe approVeD LeaK teStInG MethoD You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer never check for gas leak with open flame! Check for gas leaks in each of the following locations: •...
  • Page 31: Lighting Burner

    BLDV7 Series Gas Fireplace MaIn Burner SwItCh The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”...
  • Page 32: Checking Gas Pressure - (Signature Command System)

    SIGnature CoMManD - CheCK GaS preSSure and eLeCtrICaL InStaLLatIon 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, Stop! Do not install the appliance.
  • Page 33: Junction Box Wiring

    BLDV7 Series Gas Fireplace junCtIon Box wIrInG 1. This should be done before framing the fireplace. Wire the receptacle into an electrical circuit. Wire with minimum 60° C wire in accordance with prevailing codes. . Remove the external junction box cover by removing the screw from the side of the outside firebox wall.
  • Page 34: Signature Command Wiring Diagram

    eLeCtrICaL InStaLLatIon To Junction Box in Fireplace Optional White Light Black Optional White Blower Black White Optional Black Aux. Green Input 300 Watt Max. Each Optional A/C Module Replaces 6V Adapter When Used 6V AC Adapter note: Wall switch wires must be con- nected together if a wall switch is not being used. Figure 49 - Signature Command Wiring Diagram electrical connections should only be performed by a qualified, licensed electrician.
  • Page 35: Optional Fan/Blower System (Scs)

    BLDV7 Series Gas Fireplace electrical Grounding Instructions: this appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. the black and white wires on the aC box wiring harness are marked ‘Blower’, ‘Light’...
  • Page 36: Blotsdv

    optIonaL Fan BLower SySteMS BLotSDV autoMatIC therMoStat BLower WHITE BLACK Speed Control  Figure 51 - BLOTSDV Blower Wiring Diagram Before installing the blower, wire the receptacle into an electrical circuit. This should be done before framing the fireplace. Wire with minimum 60° C wire in accordance with prevailing codes.
  • Page 37: Operating Instructions (Scs)

    BLDV7 Series Gas Fireplace For your SaFety reaD BeFore LIGhtInG a. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
  • Page 38: Operating Instructions

    operatInG InStruCtIonS - SIGnature CoMManD operatInG InStruCtIonS 1. Stop! Read the safety information above. . This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 3. With five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, Stop! Follow "B"...
  • Page 39: Signature Command System Operation

    BLDV7 Series Gas Fireplace FeatureS Command Center • Easy Access Function Operation and System Configuration • Operation Confirmation/Fault Diagnostic Indications (LED/ Buzzer) • ON/OFF/HI/Med/Low Operation • Optional Wall Mounting Control Board • Electronic Ignition • Pilot Lockout safety feature • Electric Power Regeneration from Thermopile to save bat- tery •...
  • Page 40: System Configuration/Setup

    SIGnature CoMManD SySteM operatIon InStruCtIonS SySteM ConFIGuratIon/Setup All System configuration/setup is done on the Command Center. note: When using On/Off wall switch, the switch must be in the ON position to perform all configura- tion set ups at the command center. Intermittent/Standing pilot Setup (Default intermittent) 1.
  • Page 41 BLDV7 Series Gas Fireplace FunCtIonS/operatIon turning on the fireplace 1. Turn on the master switch and wait for a beep. . Press the ON button on the Command Center or turn on wall switch. Pilot will light and burner will come on High setting or last memory setting (See Turning Off Fireplace below).
  • Page 42: Final Installation

    LoG & roCK wooL InStaLLatIon hearth BrICK pLaCeMent Place the hearth brick centered in front of burner and slide back until it hits the stops on the right and left of burner. roCK wooL pLaCeMent 1. Place rock wool on burner to provide glowing embers.
  • Page 43 BLDV7 Series Gas Fireplace 5. Place the left upper log (#6) at an angle by matching the rectangular notch on the bottom of this log with the rectangular protrusion on the side of the left front log (#5). The split end should point toward the front.
  • Page 44: Cleaning And Maintenance

    CLeanInG anD MaIntenanCe turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season Burner, pILot anD ControL CoMpart- Ment Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year.
  • Page 45: Log Placement

    BLDV7 Series Gas Fireplace Vent SySteM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow.
  • Page 46: Troubleshooting Standing Pilot Ignition

    trouBLeShootInG StanDInG pILot IGnItIon MILLIVoLt SySteM SyMptoM poSSIBLe CauSe 1. Spark ignitor will A. Wire disconnected. not light pilot after repeated triggering of B. Defective ignitor. piezo. C. No gas or low gas pres- sure. D. No Propane/LPG in tank .
  • Page 47 BLDV7 Series Gas Fireplace StanDInG pILot IGnItIon MILLIVoLt SySteM SyMptoM poSSIBLe CauSe 4. Frequent pilot A. Pilot flame may be too high outage problem. or too low, causing pilot safety to drop out 5. The pilot and main A. Inner vent pipe leaking burner extinguish exhaust gases back into while in operation...
  • Page 48: Signature Command System

    trouBLeShootInG SIGnature CoMManD SySteM OPERATION Install batteries and/or plug in the AC board No beep in about 8 seconds Flip the master switch (rocker switch) to the ON position No beep Press the ON button on the Command Center no sound from the valve indicating pilot solenoid open No sparking on...
  • Page 49: Replacement Parts

    BLDV7 Series Gas Fireplace FIreBox CoMponentS ref. Description Junction Box Assy (not shown) Sheet Metal Base Glass Frame Assy Control Cover accessories / Field Installed options T-Stat Blower w/ Speed Controlt SCS Blower w/ Speed Control & Time Delay Decorative Mesh Glass Cover Firebrick Set - Cottage Clay Firebrick Set - Cottage Red Firebrick Set - Vintage Brown...
  • Page 50: Standing Pilot Millivolt Control

    repLaCeMent partS StanDInG pILot — MILLIVoLt ControL 743000 BLDV millivolt parts BLDV7 Series Gas Fireplace 11,12,13,14 74D3000...
  • Page 51 BLDV7 Series Gas Fireplace StanDInG pILot — MILLIVoLt ControL ref. Description 1. Gas Valve Assy . Pilot Assy C. Replacement Thermocouple I. Replacement Igniter & Wire T. Replacement Thermopile 3. Burner Tube 4. Flexhose w/ Shut-off Valve 5. Rocker Switch 6.
  • Page 52 repLaCeMent partS SIGnature CoMManD SySteM 13, 14, 15, 16, 17 743000 BLDV SC parts BLDV7 Series Gas Fireplace 74D3000...
  • Page 53: Signature Command System

    BLDV7 Series Gas Fireplace SIGnature CoMManD SySteM Item Description Gas Valve Assembly Pilot Assembly Control Box Command Center Burner Tube Flexhose with Shutoff Valve Injector Burner Assembly Venturi Wire Valve/Control (not shown) Wire Command Center Control Box  feet (not shown) A/C Adapter (6 volt) accessories Hand Held Remote Control with HI/LO and Timer...
  • Page 54: Logs

    repLaCeMent partS LoGS ref. Description Rear Log #1 Right Upper Log # Right Front Log #3 Small Twig #4 Left Front Log #5 Left Upper Log #6 qty. 743000 BLDV log parts BLDV7 Series Gas Fireplace BLDV400 BLDV500 74D0053 74D0053 74D0054 74D0054 74D0055 74D0055 74D0056...
  • Page 55: Venting Components

    BLDV7 Series Gas Fireplace VertICaL VentInG Vertical Vent Termination Kits Twist Lock Pipe 584B Vent components Starter Kit 2/25/99 djt Twist Lock Elbows Shields and Supports 584D Vent Components 584C 90 degree elbow Vent components 2/25/99 djt 45 degree elbow 10/20/99 twist lock 2/25/99 djt 10/20/99 twistlock...
  • Page 56: Horizontal Venting

    VentInG CoMponentS horIZontaL VentInG Horizontal Vent Termination Kits 584B Vent components Starter Kit 2/25/99 djt Twist Lock Pipe Twist Lock Elbows Shields and Supports 584D Vent Components 584C 90 degree elbow Vent components 2/25/99 djt 45 degree elbow 10/20/99 twist lock 2/25/99 djt 584G 584H...
  • Page 57 BLDV7 Series Gas Fireplace 74D3000...
  • Page 58 requirements for the Commonwealth of Massachusetts This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. note regarding Vented products Flex line installation must not exceed 36 inches and must have a T shutoff valve. Any residence with a direct vent product must have a CO detector installed in the residence.
  • Page 59: Warranty

    LIMIteD LIFetIMe warranty poLICy BLDV7 Series Gas Fireplace LIFetIMe warranty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVe year warranty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
  • Page 60: Enereguide Efficiencies

    Based on CSA P.4.1-09 efficiency ratings Model enerGuide ratings Fireplace efficiency (%) BLDV400NV7 63.8 BLDV400PV7 60. BLDV400NSC7 68.1 BLDV400PSC7 6.8 BLDV500NV7 61.1 Recherchez dans la brochure BLDV500PV7 64.9 les caractéristique de rendement BLDV500NSC7 64.1 énergétique de foyer au gaz BLDV500PSC7 67.9 Énerguide Based on CSA P.4.1-09 Selon CSA P.4.1-09 MhSC 149 Cleveland Drive •...

Table of Contents