Maintenance; Maintenance Schedule; Generator Maintenance; Engine Maintenance - PowerBoss 030542 Operator's Manual

Maintenance

Maintenance Schedule

Follow the hourly or calendar intervals, whichever occurs
first. More frequent service is required when operating in
adverse conditions noted below.
First 5 Hours
• Change engine oil
Every 8 Hours or Daily
• Clean debris
• Check engine oil level
Every 25 Hours or Yearly
• Clean engine air cleaner
Every 50 Hours or Yearly
• Change engine oil 1
• Inspect muffler and spark arrester
Every 100 Hours or Yearly
• Replace engine air cleaner
• Replace spark plug
• Clean cooling system 1
1 Service more often under dirty or dusty conditions.
General Recommendations
Regular maintenance will improve the performance and
extend the life of the generator. See any authorized dealer for
service.
The generator's warranty does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, the operator must maintain the
generator as instructed in this manual.
NOTICE Improper treatment of generator could damage it
and shorten its life.
• NEVER operate generator without protective housing or covers to
assure proper cooling.
Some adjustments will need to be made periodically to
properly maintain your generator.
All service and adjustments should be made at least once
each season. Follow the requirements in the Maintenance
Schedule chart above.
NOTICE Once a year you should clean or replace the spark
plug and replace the air filter. A new spark plug and clean air
filter assure proper fuel-air mixture and help your engine run
better and last longer.
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1
Emissions Control
Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any
non-road engine repair establishment or individual.
However, to obtain "no charge" emissions control service,
the work must be performed by a factory authorized dealer.
See the Emissions Warranty.

Generator Maintenance

Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive dust,
dirt, moisture, or any corrosive vapors. Cooling air slots in
the generator must not become clogged with snow, leaves,
or any other foreign material.
NOTICE DO NOT use water or other liquids to clean
generator. Liquids can enter engine fuel system, causing
poor performance and/or failure to occur. In addition, if
liquid enters generator through cooling air slots, some of the
liquid will be retained in voids and cracks of the rotor and
stator winding insulation. Liquid and dirt buildup on the
generator internal windings will eventually decrease the
insulation resistance of these windings.
Cleaning
Daily or before use, look around and underneath the generator
for signs of oil or fuel leaks. Clean accumulated debris from
inside and outside the generator. Keep the linkage, spring and
other engine controls clean. Keep the area around and behind
the muffler free from any combustible debris. Inspect cooling
air slots and openings on generator. These openings must be
kept clean and unobstructed.
Engine parts should be kept clean to reduce the risk of
overheating and ignition of accumulated debris:
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE Improper treatment of generator could damage it
and shorten its life.
• DO NOT expose generator to excessive moisture, dust, dirt, or
corrosive vapors.
• DO NOT insert any objects through cooling slots.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.

Engine Maintenance

WARNING Unintentional sparking could cause fire or
electric shock resulting in death or
serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
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