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Harman Kardon AVR 4500 Service Manual

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AVR 4500 Audio/Video Receiver
SERVICE MANUAL
®
®
Power for the Digital Revolution.
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Summary of Contents for Harman Kardon AVR 4500

  • Page 1 AVR 4500 Audio/Video Receiver SERVICE MANUAL ® ® Power for the Digital Revolution. ™...

  • Page 2: Technical Specifications

    All features and specifications are subject to change without notice. Transient Intermodulation Distortion (TIM) Unmeasurable Harman Kardon is a registered trademark, and Power for the Digital Revolution is a trademark, of Slew Rate 40V/µsec Harman Kardon, Inc. is a trademark of Harman International Industries, Inc. (Patent No. 5,386,478).
  • Page 5 AVR 2500 AVR 3500 AVR 4500 AVR 5500 Remote Control 55242980 55242990 55262320/55178550 55262330/55178550 Power Transformer 230V 55201720 55201720 55274640 55163910 St-By Transformer 230V 55155650 55155650 55155650 55155650 Carton Box 55243010XX 55243020XX 5524300XX 5524310XX Micro controller Main IC201 55267250 55267250...
  • Page 6 PART NO : 55261880 TITEL : AC EMBD IMA DSP BD AVR4500 Tocom# Pkg M/B St Qty Unit SName 55262030 1 PCE AC ESABD IAU DSP BD AVR4500 55188910 1 PCE AC SCHEMATIC DSP BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L...
  • Page 7 C526 10121000 39 1 PCE CE 10U0F +20% 16.0V 85C C527 10121000 39 1 PCE CE 10U0F +20% 16.0V 85C C528 10121000 39 1 PCE CE 10U0F +20% 16.0V 85C C529 20268840 30 1 PCE CE 1U0F +20% 50.0V 85C C530 20268840 30 1 PCE...
  • Page 8 C150 10138390 91 1 PCE CCCFMIC 560P0F +10% -10% 50.0V X7R C151 20678070 91 1 PCE CCCFMIC 330P0F +5% -5% 50.0V NP0 C152 20678070 91 1 PCE CCCFMIC 330P0F +5% -5% 50.0V NP0 C160 10138630 91 1 PCE CCCFMIC 2N7F +10% -10% 50.0V X7R C161 10138630 91 1 PCE...
  • Page 9 IC119 55179580 NR 1 PCE IC-CONV CS4391-KS D/A IC128 55285950 HE 1 PCE IC-MICROCONT CXP82532-198Q SUB AVR4500/5500 IC129 55182540 NR 1 PCE IC-REGPOSFXD 2.7V MM1562H NORMAL 10328750 91 1 PCE RMGCFMIC 0 OHM +0% 62MI5W 10328750 91 1 PCE RMGCFMIC 0 OHM +0% 62MI5W J999 10328750 91 1 PCE...
  • Page 10 R157 10135770 91 1 PCE RMGCFMIC 1K0 OHM +5% 62MI5W R158 10135770 91 1 PCE RMGCFMIC 1K0 OHM +5% 62MI5W R165 10134830 91 1 PCE RMGCFMIC 220R0 OHM +5% 62MI5W R166 10134830 91 1 PCE RMGCFMIC 220R0 OHM +5% 62MI5W R167 10135010 91 1 PCE...
  • Page 11 R224 10135340 91 1 PCE RMGCFMIC 100K0 OHM +5% 62MI5W R225 10135820 91 1 PCE RMGCFMIC 1K5 OHM +5% 62MI5W R226 10135770 91 1 PCE RMGCFMIC 1K0 OHM +5% 62MI5W R227 10135960 91 1 PCE RMGCFMIC 5K6 OHM +5% 62MI5W R228 10135960 91 1 PCE...
  • Page 12 PART NO : 55262170 TITEL : AC ESABD SMD BOT DSP BD AVR4500 Tocom# Pkg M/B St Qty Unit SName BD11 55126690 50 1 PCE FBEAD SURFACE MT 2500OHM FCM2012H-252T02 BD12 55126690 50 1 PCE FBEAD SURFACE MT 2500OHM FCM2012H-252T02 BD14 55126690 50 1 PCE...
  • Page 13 C210 20288040 91 1 PCE CCCFMIC 100N0F +80% -20% 16.0V Y5V 20288040 91 1 PCE CCCFMIC 100N0F +80% -20% 16.0V Y5V C302 20506680 91 1 PCE CCCFMIC 470P0F +5% -5% 50.0V NP0 C562 10375090 91 1 PCE CCCFMIC 20P0F +5% -5% 50.0V NP0 C563 10375090 91 1 PCE...
  • Page 14 PART NO : 55261830 TITEL : AC EMBD IMA FRONT BD AVR4500 Tocom# Pkg M/B St Qty Unit SName 55261990 1 PCE AC ESABD IAU FRONT BD AVR4500 55188960 1 PCE AC SCHEMATIC FRONT BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L...
  • Page 15 D219 55179290 NR 0 PCE D-LEM LTL-1CHGEC P-GN RND CL D219 55199400 NR 1 PCE D-LEM CT-3SGTA GN RND 3.0 CL 20.0CD D220 55179290 NR 0 PCE D-LEM LTL-1CHGEC P-GN RND CL D220 55199400 NR 1 PCE D-LEM CT-3SGTA GN RND 3.0 CL 20.0CD D221 55179290 NR 0 PCE D-LEM LTL-1CHGEC P-GN RND CL...
  • Page 16 D259 55179290 NR 0 PCE D-LEM LTL-1CHGEC P-GN RND CL D259 55199400 NR 1 PCE D-LEM CT-3SGTA GN RND 3.0 CL 20.0CD D260 55179290 NR 0 PCE D-LEM LTL-1CHGEC P-GN RND CL D260 55199400 NR 1 PCE D-LEM CT-3SGTA GN RND 3.0 CL 20.0CD D265 55179290 NR 0 PCE D-LEM LTL-1CHGEC P-GN RND CL...
  • Page 17 CR204 15002130 30 1 PCE CE 10U0F +20% 16.0V 85C CR205 15002130 30 1 PCE CE 10U0F +20% 16.0V 85C CR206 55179370 71 1 PCE CPM 18N0F +5% 100.0V CR207 55179410 NR 1 PCE CPM 82N0F +5% 100.0V CR208 55179390 71 1 PCE CPM 3N3F +5% 100.0V CR209 55179370 71...
  • Page 18 D255 20496510 NR 1 PCE D-SLP 1SS355 35.0V 225MI0A D261 20496510 NR 1 PCE D-SLP 1SS355 35.0V 225MI0A D262 20496510 NR 1 PCE D-SLP 1SS355 35.0V 225MI0A D263 80440510 91 1 PCE RMGCFMIN 0 OHM +0% 100MI0W D264 80440510 91 1 PCE RMGCFMIN 0 OHM +0% 100MI0W IC202 20718660 65...
  • Page 19 Q214 55050920 92 0 PCE TR-SSD KRC111S N 10K0 OHM Q214 55133330 92 1 PCE TR-SSD DTC114TKA N 10K0 OHM Q215 55050920 92 0 PCE TR-SSD KRC111S N 10K0 OHM Q215 55133330 92 1 PCE TR-SSD DTC114TKA N 10K0 OHM Q216 55050920 92 0 PCE TR-SSD KRC111S N 10K0 OHM...
  • Page 20 R240 80440370 91 1 PCE RMGCFMIN 150R0 OHM +5% 100MI0W R241 80440370 91 1 PCE RMGCFMIN 150R0 OHM +5% 100MI0W R242 80440370 91 1 PCE RMGCFMIN 150R0 OHM +5% 100MI0W R243 80440370 91 1 PCE RMGCFMIN 150R0 OHM +5% 100MI0W R244 80440370 91 1 PCE RMGCFMIN 150R0 OHM +5% 100MI0W...
  • Page 21 R363 20471920 91 1 PCE RMGCFMIN 220R0 OHM +5% 100MI0W R364 20471950 91 1 PCE RMGCFMIN 1K0 OHM +5% 100MI0W R365 60444350 91 1 PCE RMGCFMIN 47R0 OHM +5% 100MI0W R366 20471950 91 1 PCE RMGCFMIN 1K0 OHM +5% 100MI0W RL201 20471950 91 1 PCE RMGCFMIN 1K0 OHM +5% 100MI0W...
  • Page 22 PART NO : 55261920 TITEL : AC EMBD IMA INPUT BD AVR4500 Tocom# Pkg M/B St Qty Unit SName 55262040 1 PCE AC ESABD IAU INPUT BD AVR4500 55188920 1 PCE AC SCHEMATIC INPUT BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L...
  • Page 23 R104 30939510 16 1 PCE RCF 100K0 OHM +5% 250MI0W R105 30939510 16 1 PCE RCF 100K0 OHM +5% 250MI0W R106 30939510 16 1 PCE RCF 100K0 OHM +5% 250MI0W R107 11059640 16 1 PCE RCF 1K0 OHM +5% 250MI0W R108 11059640 16 1 PCE...
  • Page 24 PART NO : 55196720 TITEL : AC EMBD IMA KEY BD AVR320 Tocom# Pkg M/B St Qty Unit SName 55196800 1 PCE AC ESABD IAU KEY BD AVR320 55188950 1 PCE AC SCHEMATIC KEY BD AVR520 OEM 20290150 so 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 so 0.015 L...
  • Page 25 SWITACT VERTICAL TACTILE F/B 50MI0A 12.0V SW412 55145270 KX 1 PCE 500MI0OHM 1T 1P SWITACT VERTICAL TACTILE F/B 50MI0A 12.0V SW413 55145270 KX 1 PCE 500MI0OHM 1T 1P SWITACT VERTICAL TACTILE F/B 50MI0A 12.0V SW414 55145270 KX 1 PCE 500MI0OHM 1T 1P SWITACT VERTICAL TACTILE F/B 50MI0A 12.0V SW415 55145270 KX...
  • Page 26 R423 20471940 91 1 PCE RMGCFMIN 680R0 OHM +5% 100MI0W R424 20471940 91 1 PCE RMGCFMIN 680R0 OHM +5% 100MI0W R429 90574400 91 1 PCE RMGCFMIN 470R0 OHM +5% 100MI0W R430 60444390 91 1 PCE RMGCFMIN 3K9 OHM +5% 100MI0W R431 11066480 91 1 PCE...
  • Page 27 PART NO : 55261860 TITEL : AC EMBD IMA MAIN BD AVR4500 Tocom# Pkg M/B St Qty Unit SName 55262000 1 PCE AC ESABD IAU MAIN BD AVR4500 55188890 1 PCE AC SCHEMATIC MAIN BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L...
  • Page 28 L402 55179560 NR 1 PCE LFA 1MM 10MM 5 LEFT L501 55179560 NR 1 PCE LFA 1MM 10MM 5 LEFT P551 55179640 NR 1 PCE POS 100R0 OHM 16.0V Q425 55179200 NR 1 PCE TR-SHPLF 2SC4883A N 2.0A Q426 55179200 NR 1 PCE TR-SHPLF 2SC4883A N 2.0A Q433...
  • Page 29 C115 20250040 16 1 PCE CC 220P0F +10% -10% 50.0V Y5P C117 20250040 16 1 PCE CC 220P0F +10% -10% 50.0V Y5P C118 20293470 16 1 PCE CC 100N0F +80% -20% 50.0V F C119 20936650 16 1 PCE CC 100P0F +10% -10% 50.0V Y5P C120 20936650 16 1 PCE...
  • Page 30 C555 70428520 71 1 PCE CC 10N0F +10% -10% 50.0V Y5P C556 70428520 71 1 PCE CC 10N0F +10% -10% 50.0V Y5P C564 55095430 71 1 PCE CPM 100N0F +10% 250.0V C565 55095430 71 1 PCE CPM 100N0F +10% 250.0V C566 10364820 71 1 PCE...
  • Page 31 Q432 55133260 56 1 PCE TR-SLPLF KTA1024 Y P 50MI0A -150V Q501 20556600 56 1 PCE TR-SHPLF KTC3200BL N 100MI0A 120V Q502 20556600 56 1 PCE TR-SHPLF KTC3200BL N 100MI0A 120V Q503 20556600 56 1 PCE TR-SHPLF KTC3200BL N 100MI0A 120V Q504 20508080 56 1 PCE...
  • Page 32 R406 40435630 16 1 PCE RCF 1K5 OHM +5% 250MI0W R407 40435630 16 1 PCE RCF 1K5 OHM +5% 250MI0W R408 40435630 16 1 PCE RCF 1K5 OHM +5% 250MI0W R409 20469450 16 1 PCE RCF 220R0 OHM +5% 250MI0W R410 20469450 16 1 PCE...
  • Page 33 R467 40438910 16 1 PCE RCF 2R2 OHM +5% 250MI0W R468 40438910 16 1 PCE RCF 2R2 OHM +5% 250MI0W R469 11059590 16 1 PCE RCF 82R0 OHM +5% 250MI0W R470 11059590 16 1 PCE RCF 82R0 OHM +5% 250MI0W R473 55242290 16 1 PCE...
  • Page 34 R566 50882950 16 1 PCE RCF 100R0 OHM +5% 250MI0W R567 30939480 16 1 PCE RCF 10K0 OHM +5% 250MI0W R568 30939480 16 1 PCE RCF 10K0 OHM +5% 250MI0W R569 30939480 16 1 PCE RCF 10K0 OHM +5% 250MI0W R570 11059610 16 1 PCE...
  • Page 35 PART NO : 55261810 TITEL :NAC MECH BOM AVR4500 HARMAN OEM Tocom# Pkg M/B St Qty Unit SName 0050 55170390 25 PCE CABLE-FIX WIRE-TIE MELLERMAI NYLON6 0 0 0060 55262270 1 PCE AC MSA ASY TU MODULE KST-M9114MA1-30 0070 55262370 1 PCE AC DEC CABINET PANEL FRONT AVR4500 0080...
  • Page 36 0640 20289870 0.04 KG GLUE CEMENDINE 575 0650 20190880 0.02 KG WAX ZOPHAR 1340 120 82C YE 0.906 0660 20290210 0.09 KG SOLDER RELIACORE II 60/40 SOLDER WIRE 0.63 MM 0670 20289720 0.08 KG GLUE THREE BOND 1401C 0680 55039910 0.07 KG GLUE HOT MELT 0690...
  • Page 37 PART NO : 55261790 TITEL : AC BOM PKG AVR4500 Tocom# Pkg M/B St Qty Unit SName 0080 55247300 1 PCE AC CARTON AVR4500 0090 55178720 1 PCE AC PRI LABEL CARD-POST 0100 55178740 1 PCE AC PRI LABEL CARD-WARRANTY PAPE 0120 55178610 2 PCE...
  • Page 38 PART NO : 55196680 TITEL : AC EMBD IMA PROCESS BD AVR320 Tocom# Pkg M/B St Qty Unit SName 55196760 1 PCE AC ESABD IAU PROCESS BD AVR320 55188930 1 PCE AC SCHEMATIC PROCESS BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L...
  • Page 39 C769 20267830 30 1 PCE CE 47U0F +20% 16.0V 85C C770 20267830 30 1 PCE CE 47U0F +20% 16.0V 85C C771 20267830 30 1 PCE CE 47U0F +20% 16.0V 85C C773 20267830 30 1 PCE CE 47U0F +20% 16.0V 85C C774 20267830 30 1 PCE...
  • Page 40 Q732 55112030 56 1 PCE TR-M FET RA/TAD 2SK117Y N 300MI0W 14MI0A PART NO : 55196810 TITEL : AC ESABD SMD PROCESS BD AVR320 Tocom# Pkg M/B St Qty Unit SName C701 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 C702 11058670 91 1 PCE...
  • Page 41 C870 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 C871 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 IC703 55142720 NR 1 PCE IC-LOWFREQ KIC9459F SOP24 TONE/VOL/BAL/MUTE IC704 55142710 NR 1 PCE IC-SWITCH KIC9162AF ANALOG SWITCH IC705 55142680 NR 1 PCE...
  • Page 42 Q735 55051260 92 0 PCE TR-SSD KRA107S P 10K0 OHM 47K0 OHM Q735 55133190 92 1 PCE TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q736 55051260 92 0 PCE TR-SSD KRA107S P 10K0 OHM 47K0 OHM Q736 55133190 92 1 PCE TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM R701 90574400 91...
  • Page 43 R759 50886630 91 1 PCE RMGCFMIN 100K0 OHM +5% 100MI0W R760 90574400 91 1 PCE RMGCFMIN 470R0 OHM +5% 100MI0W R761 50886630 91 1 PCE RMGCFMIN 100K0 OHM +5% 100MI0W R762 20471950 91 1 PCE RMGCFMIN 1K0 OHM +5% 100MI0W R763 50886600 91 1 PCE...
  • Page 44 R837 70434200 91 1 PCE RMGCFMIN 100R0 OHM +5% 100MI0W R838 80440480 91 1 PCE RMGCFMIN 3M3 OHM +5% 100MI0W R839 70434200 91 1 PCE RMGCFMIN 100R0 OHM +5% 100MI0W R840 70434200 91 1 PCE RMGCFMIN 100R0 OHM +5% 100MI0W R841 50886630 91 1 PCE...
  • Page 45 R899 50886630 91 1 PCE RMGCFMIN 100K0 OHM +5% 100MI0W R901 80440400 91 1 PCE RMGCFMIN 5K6 OHM +5% 100MI0W R902 50886630 91 1 PCE RMGCFMIN 100K0 OHM +5% 100MI0W R903 20471950 91 1 PCE RMGCFMIN 1K0 OHM +5% 100MI0W R904 90574400 91 1 PCE...
  • Page 46 R962 20471950 91 1 PCE RMGCFMIN 1K0 OHM +5% 100MI0W R963 50886550 91 1 PCE RMGCFMIN 560R0 OHM +5% 100MI0W R964 50886550 91 1 PCE RMGCFMIN 560R0 OHM +5% 100MI0W R965 90574400 91 1 PCE RMGCFMIN 470R0 OHM +5% 100MI0W R966 90574400 91 1 PCE...
  • Page 47 PART NO :55261930 TITEL : AC EMBD IMA SURROUND BD AVR4500 Tocom# Pkg M/B St Qty Unit SName 55262080 1 PCE AC ESABD IAU SURROUND BD AVR4500 55188900 1 PCE AC SCHEMATIC SURROUND BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L SLDC FLUX LRES FOAM SM32DHT-2...
  • Page 48 T981 55155650 NR 1 PCE TF-LAM POWER-TRANSFORMER 230V VR601 55152180 NR 1 PCE PR 1K0 OHM +30% 100MI0W VR602 55152180 NR 1 PCE PR 1K0 OHM +30% 100MI0W WA601 55146560 1 PCE CONN 2.5MM 2 MA ST NAT 0 0 WA602 55146560 1 PCE...
  • Page 49 C693 55095430 71 1 PCE CPM 100N0F +10% 250.0V C694 55095430 71 1 PCE CPM 100N0F +10% 250.0V C695 55095430 71 1 PCE CPM 100N0F +10% 250.0V C696 15002130 30 1 PCE CE 10U0F +20% 16.0V 85C C971 20268840 30 1 PCE CE 1U0F +20% 50.0V 85C C983...
  • Page 50 Q631 55133260 56 1 PCE TR-SLPLF KTA1024 Y P 50MI0A -150V Q632 55133260 56 1 PCE TR-SLPLF KTA1024 Y P 50MI0A -150V Q681 20556600 56 1 PCE TR-SHPLF KTC3200BL N 100MI0A 120V Q682 20556600 56 1 PCE TR-SHPLF KTC3200BL N 100MI0A 120V Q683 20647850 56 1 PCE...
  • Page 51 R630 60441560 16 1 PCE RCF 560R0 OHM +5% 250MI0W R631 60441560 16 1 PCE RCF 560R0 OHM +5% 250MI0W R632 60441560 16 1 PCE RCF 560R0 OHM +5% 250MI0W R633 50882960 16 1 PCE RCF 150R0 OHM +5% 250MI0W R634 50882960 16 1 PCE...
  • Page 52 R981 20472530 16 1 PCE RCF 4R7 OHM +5% 250MI0W R982 20469460 16 1 PCE RCF 2K2 OHM +5% 250MI0W R983 11059640 16 1 PCE RCF 1K0 OHM +5% 250MI0W R984 11059670 16 1 PCE RCF 2K7 OHM +5% 250MI0W R985 30939380 16 1 PCE...
  • Page 53 PART NO : 55261900 TITEL : AC EMBD IMA VIDEO BD AVR4500 Tocom# Pkg M/B St Qty Unit SName 55196770 1 PCE AC ESABD IAU VIDEO BD AVR320 55188940 1 PCE AC SCHEMATIC VIDEO BD AVR520 OEM 20290150 0.015 KG SOLDER BAR 52SN/45PB/3SB BAR 15481260 0.015 L...
  • Page 54 C651 20252670 30 1 PCE CE 470U0F +20% 10.0V 85C C652 20252670 30 1 PCE CE 470U0F +20% 10.0V 85C C653 20252670 30 1 PCE CE 470U0F +20% 10.0V 85C C664 20252670 30 1 PCE CE 470U0F +20% 10.0V 85C C665 20252670 30 1 PCE...
  • Page 55 C609 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 C611 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 C612 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 C619 11058670 91 1 PCE CCCFMIN 100P0F +5% -5% 50.0V NP0 C620 11058670 91 1 PCE...
  • Page 56 J072 80440510 91 1 PCE RMGCFMIN 0 OHM +0% 100MI0W J073 80440510 91 1 PCE RMGCFMIN 0 OHM +0% 100MI0W J074 80440510 91 1 PCE RMGCFMIN 0 OHM +0% 100MI0W J076 80440510 91 1 PCE RMGCFMIN 0 OHM +0% 100MI0W J077 80440510 91 1 PCE...
  • Page 57 R681 80440390 91 1 PCE RMGCFMIN 2K2 OHM +5% 100MI0W R682 50886610 91 1 PCE RMGCFMIN 10K0 OHM +5% 100MI0W R683 11066460 91 1 PCE RMGCFMIN 8K2 OHM +5% 100MI0W R684 11066500 91 1 PCE RMGCFMIN 68K0 OHM +5% 100MI0W R685 70434200 91 1 PCE...
  • Page 58 AVR-4500 Block.sch-1 - Thu Mar 21 17:29:13 2002...
  • Page 59 AVR4500SP-MP.sch-1 - Thu Mar 21 17:30:51 2002...
  • Page 60 AV4500-F-MP.sch-1 - Thu Mar 21 17:32:07 2002...
  • Page 61 AVR4500I-MP.sch-1 - Thu Mar 21 17:34:22 2002...
  • Page 63 AVR4500SURR-MP.sch-1 - Thu Mar 21 17:39:45 2002...
  • Page 65 AVR4500VIDEO-MP.sch-1 - Thu Mar 21 17:41:04 2002...
  • Page 66 ALL AVR SERIES PACKAGING...