NCP NCHP-018 Installation Instructions Manual

1000/3000 series split-system heat pump

Advertisement

539 Dunksferry Road • Bensalem, PA 19020 • (215) 244-1400 • 1-800-523-7138 • Fax: (215) 244-9579
SPLIT-SYSTEM HEAT PUMP INSTALLATION INSTRUCTIONS
Before Installing Unit
1.
Check all local codes and ordinances that could affect in-
stallation. The manufacturer assumes no responsibility for
equipment installed in violation of any code requirements.
2.
Be sure that the electrical data specified on the unit rating
plate corresponds to what is available at the installation site
and NEC for installation requirements.
3.
Be sure that the electrical service provided to the building
can handle the load imposed by the unit.
4.
This unit should be installed in an outside wall for thru-the-
wall installation ONLY.
5.
NCP heat pumps may be used with indoor evaporator coils
utilizing various expansion devices (TXV, capillary tube,
orifice piston). Self-equalizing components are required
to reduce compressor starting problems. If self-equalizing
components are not used, field installed hard start kits will
be required.
Hard start kits must be compatible with Bristol compres-
sors.
Start Cap for Various Sizes
18,000 BTU
24,000 BTU
30,000 BTU
Start relays to be sized to µFd of capacitor used.
6.
The NCP heat pump is provided with a condensate pan in-
cluding a 3/4" MPT drain connection. Provisions must be
made for field piping to the building drain system for con-
densate disposal in accordance with local codes. Field pip-
ing to the drain connection must be pitched down and may
be done through the rear flange of the unit.
7.
The unit must be installed with the top level front to rear
left to right.
Step 1 - Thru-the-Wall Installation
In thru-the-wall installation, due to the various types of wall con-
struction, it is not possible to provide detailed instructions. The
following is a list of general requirements and cautions for in-
stalling these units.
1.
Masonry walls must have a lintel to support the wall.
2.
Extend the unit approximately 3/4" beyond outside surface
of the wall. Optional mounting angles can be purchased
from the factory or field fabricated for locating and mounting
the unit in the wall.
THE UNIT MUST NEVER BE PLACED ON ITS SIDE OR UPSIDE DOWN AS THE COMPRESSOR OIL WILL RUN IN THE COOLING
CIRCUIT AND SERIOUSLY DAMAGE THE UNIT. BASE PAN MUST ALWAYS BE ON THE BOTTOM OF THE INSTALL.
National Comfort Products
µFd/Volts
145-175/250
145-175/250
145-175/250
and
3.
The wall opening across the top and bottom must be
flashed. Bottom flashing to cover the full foot print of unit
and extend up 2'' on 3 sides. All openings around the top,
sides and bottom must be caulked and sealed. Care must
be taken not to plug the openings in the front of the base
pan of the unit.
If the optional wall sleeve is used, caulk the spaces between the
sleeve and the wall. Completely fill the clearance between the
unit and the wall sleeve with a polyurethane foam sealant (Fol-
low manufacturer's suggested application manual).
4.
During periods of rain and wind the primary drainage path
may not be adequate to handle the load. Secondary pre-
cautions may also be required but not limited to the follow-
ing:
a. Seal flashing to unit
b. Floor drain
c. Additional field sealing of sheet metal joints
d. Sealing of unused access opening
5.
Clearances to air inlets and outlets must be adequate to en-
sure no air flow obstructions or recirculation of heat pump
air flow.
6.
Some architectural designs of buildings will require the unit
to be mounted behind a decorative grille. The performance
(capacity and efficiency) of the unit may be reduced with
the use of these decorative grilles.
The less resistive these grilles are to air flow, the better the units
performance will be.
Outdoor louvers provided by others must be approved by NCP
to maintain unit performance and warranty. Care must be taken
to locate coil intake side of unit away from loose debris that may
clog intake.
7.
If the unit is mounted behind a decorative grille, one or both
of the following items must be done to eliminate recircula-
tion of air to the unit:
a. The front of the unit must be mounted tight to the inside
of the architectural grille
b. A barrier must be provided to prevent recirculation of air
to the unit (mixing of inlet and outlet air) when the front
of the unit is mounted back from the inside of the arch-
tectural grille
8.
The unit
must not be mounted in dead-end hallways or ar-
eas where there is no fresh outside air circulation. Cool
fresh outside air must be provided for best unit operation.
Thru-the-wall units may not be located where hot exhausts
from clothes dryer vents, kitchen vents, steam vents or cor-
rosive fumes could come in contact with coil side of unit.
1000
3000
SERIES
14299605 09/09
1

Advertisement

Table of Contents
loading

Summary of Contents for NCP NCHP-018

  • Page 1 Start relays to be sized to µFd of capacitor used. performance will be. The NCP heat pump is provided with a condensate pan in- Outdoor louvers provided by others must be approved by NCP cluding a 3/4” MPT drain connection. Provisions must be to maintain unit performance and warranty.
  • Page 2: Step 2 - Installing Refrigerant Lines

    30” clearance is required for service accessibility on the inside. c. Braze the liquid line to the service valve. Allow the ni- If more than one unit is to be installed in the same area a min. trogen to keep flowing when brazing the refrigerant of 48’’...
  • Page 3: Field Installation

    Figure 1 - Installing Refrigerant Lines Field Installation: Install the outdoor and indoor units per the manufacturer’s recommendations. Route the copper lines between the units. Step 1: Step 3: Step 5: The tubing should be cut Flux the copper tube and in- This is not a back seating square.
  • Page 4: Step 5 - Refrigerant Charging

    Step 4 - Evacuation NOTE: If the system is being charged in the cooling cycle, proceed with the gauge hoses connected to the service valve gauge port. Connect the vacuum pump to the service ports of the liquid line and the vapor line service valves. If the vacuum pump When the correct refrigerant charge level is obtained, re- lines do not contain shut-off valves, hook up the vacuum move the manifold gauge set.
  • Page 5: Sequence Of Operations

    Sequence of Operations Operation of Defrost Control 6TT-3 On a “call for cooling”, the thermostat “makes” circuits R-O, R-G, To verify proper operation of the defrost system, turn off the and R-Y. power to the unit. Remove the rear access panel. Disconnect the black wire (coming from the common terminal of the Com- Circuit R-G energizes the indoor blower motor relay.
  • Page 6 Fixed Orifice Fed Indoor Coil Charging by Superheat Table - Cooling Mode Only Indoor Outdoor Ambient & 65 70 75 80 85 90 95 100 105 110 18 10 19 12 21 14 10 16 12 18 15 11 19 15 12 20 17 13 10 23 19 15 12 24 21 17 14 10...
  • Page 7 Figure 2 - Wiring Schematic - Heat Pump Units (NCHP-018/024/030-1019/3019)                                 ...
  • Page 8 0.25 0.50 1140 1140 1575 Amps (Full Load) COIL 3.46 3.46 3.46 Face Area DIMENSIONAL DRAWING NCHP-018-1019, NCHP-024-1019, NCHP-030-1019 2 3/32" 3 17/32" 15/16" 1 17/32" 15/16" 1 17/32" 2 19/32" 1 3/8" (2) 7/8" (2) 1000 SERIES HEAT PUMP 18 1/2"...
  • Page 9 0.25 0.50 1140 1140 1575 Amps (Full Load) COIL 3.63 3.63 3.463 Face Area DIMENSIONAL DRAWING NCHP-018-3019, NCHP-024-3019, NCHP-030-3019 3 17/32" 1 17/32" 1 17/32" 1 3/8" 3000 SERIES HEAT PUMP 7/8" 18 1/2" 23 3/4" 4 29/32" 7/8" K.O.
  • Page 10: Replacement Parts Guide

    National Comfort Products 539 Dunksferry Road • Bensalem, PA 19020 • (215) 244-1400 • 1-800-523-7138 • Fax: (215) 244-9579 NCHP SERIES 1000 REPLACEMENT PARTS GUIDE ITEM DESCRIPTION NCHP-018 NCHP-024 NCHP-030 ITEM DESCRIPTION NCPC-018 NCPC-024 NCPC-030 Contactor 14262082 14262082 14262082 Outdoor Coil...
  • Page 11 National Comfort Products 539 Dunksferry Road • Bensalem, PA 19020 • (215) 244-1400 • 1-800-523-7138 • Fax: (215) 244-9579 NCHP SERIES 3000 REPLACEMENT PARTS GUIDE ITEM DESCRIPTION NCHP-018 NCHP-024 NCHP-030 ITEM DESCRIPTION NCHP-018 NCHP-024 NCHP-030 Contactor 14262082 14262082 14262082 Outdoor Coil...
  • Page 12 If the compressor should fail because of a manufacturing defect, is in the original installation, has been operated under normal conditions, and is in the 2nd to 5th year following the above determined date, NCP will provide, at its option, a new or remanufac- tured replacement compressor.
  • Page 13 OTHER PARTS A Purchase Order Number is required to ship a replacement part to a customer. The failed part is to be returned to NCP with freight prepaid. Credit will be issued to the Purchase Order, if the part is found to be a warranty failure.
  • Page 14 National Comfort Products 539 Dunksferry Road • Bensalem, PA 19020 • (215) 244-1400 • 1-800-523-7138 • Fax: (215) 244-9579 ENGINEERING SPECIFICATION GUIDE THRU-THE-WALL SPLIT SYSTEM HEAT PUMP UNIT SAFETY APPROVAL - Each unit shall be ETL listed for safety approval. GENERAL - Each outdoor heat pump unit shall be factory assembled and run tested.
  • Page 15 SPLIT-SYSTEM HEAT PUMP INSTALLATION INSTRUCTIONS - Rev 09/09...

This manual is also suitable for:

Nchp-024Ncpc-024Nchp-030Ncpc-030Ncpc-018

Table of Contents