General Vehicle Inspection And Maintenance; Fuel System And Air Intake; Fuel Lines - Polaris 2009 Sportsman XP 850 Service Manual

GENERAL VEHICLE INSPECTION
AND MAINTENANCE
Pre-ride / Daily Inspection
Perform the following pre-ride inspection daily, and when
servicing the vehicle at each scheduled maintenance.
• Tires - check condition and tire pressure
• Fuel and oil - fill both to their proper level; do not
overfill
• All brakes - check operation (includes auxiliary brake)
• Throttle - check for free operation
• Headlight / Taillight / Brakelight - check operation of
all indicator lights and switches
• Engine stop switch (key switch) - check for proper
function
• Wheels - check for loose wheel nuts
• Air cleaner element - check for dirt or water; clean or
replace
• Steering - check for free operation, noting any unusual
looseness in any area
• Loose parts - visually inspect vehicle for any damaged
or loose nuts, bolts or other fasteners
• Engine coolant - check for proper level at the recovery
bottle
Frame, Nuts, Bolts, Fasteners
Periodically inspect the torque of all fasteners in accordance
with the maintenance schedule. Check that all cotter pins are in
place. Refer to specific fastener torques listed in each chapter.
Controls
Check handlebar controls for proper operation, positioning and
adjustment.

FUEL SYSTEM AND AIR INTAKE

Fuel System
WARNING
Gasoline is extremely flammable and explosive
under certain conditions.
• Always stop the engine and refuel outdoors or in a well
ventilated area.
• Do not smoke or allow open flames or sparks in or near
the area where refueling is performed or where gasoline
is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If you get gasoline in your eyes or if you swallow
gasoline, seek medical attention immediately.
• If you spill gasoline on your skin or clothing,
immediately wash it off with soap and water and
change clothing.
• Never start the engine or let it run in an enclosed area.
Engine exhaust fumes are poisonous and can result loss
of consciousness or death in a short time.
• Never drain the fuel when the engine is hot. Severe
burns may result.

Fuel Lines

1. Check fuel lines for signs of wear, deterioration, damage,
or leakage. Replace if necessary.
2. Be sure fuel lines are routed properly and secured with
cable ties where applicable.
CAUTION
Make sure lines are not kinked or pinched
3. Replace all fuel lines every two years.
MAINTENANCE
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