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Mercedes-Benz 2002 Service Booklet

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  • Page 1 Service Booklet...
  • Page 2 EMISSION CONTROL DEVICES AND SYSTEMS CAN BE WARRANTY CLAIM BEING DENIED. PERFORMED BY ANY AUTOMOTIVE REPAIR ESTAB- LISHMENT OR INDIVIDUAL USING CERTIFIED PARTS. WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE.
  • Page 3 Model License Plate No. Vehicle Identification No. License Plate No. Date of registration License Plate No. Paint No. License Plate No.
  • Page 4 Notes:...

  • Page 5: Table Of Contents

    Contents Introduction ........4 Required Vehicle Service Work ....20 Emission System Maintenance .

  • Page 6: Introduction

    Under normal circumstances the driven distance between ser- vices is an average of approximately 12 000 miles. Under We want you to enjoy your Mercedes-Benz automobile. Vehi- most circumstances, A and B-services will be called for by FSS cle safety and operational reliability are two very important alternatively, i.e.
  • Page 7 Spare Parts/Operating Materials Dust filter should be replaced at the scheduled B service. We recommend only the use of Genuine Mercedes-Benz parts Under severe dust conditions, or with the Automatic Climate for service and repairs, since they meet our specifications. It is...
  • Page 8 Routine Checks Recommended Synthetic Motor Oil Mercedes-Benz recommends only the use of MB approved syn- In addition to the services, we recommend that you check the thetic motor oil for all vehicles equipped with the Flexible Ser- following items regularly (for example, weekly or each time vice System (FSS) as of Model Year 1998.

  • Page 9: Emission System Maintenance

    Air Resources Board have certified that the emission con- out. trol system of your vehicle meets exhaust emission standards for 2002. This vehicle also complies with the Canadian Motor The Maintenance booklet does not record or reflect any repair Vehicle Emission Standards.

  • Page 10: Emission Control System Caution

    Emission Control System Caution d. The operation of the emission control system must not Your Mercedes-Benz is equipped with both a three-way cata- be altered in any way. Alterations are not permissible by lyst and a closed loop oxygen sensor system to comply with law.

  • Page 11: Pre-Delivery Inspection Confirmation

    Pre-delivery Inspection Confirmation Carried out in compliance with manufacturer’s instructions Rubber stamp Date Signature...

  • Page 12: Service Records

    Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 13 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 14 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 15 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 16 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 17 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 18 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 19 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 20 Flexible Service System Flexible Service System Date: ___________________________ Date: ___________________________ Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o ¡...
  • Page 21 Fuel filter Fuel filter o ¡ o ¡ Activated charcoal filter Signature Activated charcoal filter Signature If you wish to retain continuous proof that your vehicle has been properly maintained, please request a new service booklet from your authorized Mercedes-Benz Center.

  • Page 22: Required Vehicle Service Work

    Required Vehicle Service Work (including Emission System Maintenance) A-Service B-Service Notes: For description of emission system maintenance jobs, see page 27. The four digit-numbers next to the maintenance jobs are reference numbers of the detailed maintenance job descriptions listed in the MB Maintenance Manual used by MB technicians.

  • Page 23: A-Service

    A-Service Interior Engine compartment 0101 Engine oil and filter change Function check - - - - Check Tele Aid by pressing SOS button to make Check and correct fluid level test call to Response Center If there is a loss of fluid, determine cause and - - - - Horn, head lamp flasher, hazard flasher, turn signals perform repair with separate work order...

  • Page 24: B-Service

    B-Service Wheels, brakes 4290 Brake test, parking brake check Interior 4050 Remove and install wheels, rotate if necessary, Except vehicles with different tire sizes front/rear Function check 4251 Check brake pads for lining thickness front/rear - - - - Check Tele Aid by pressing SOS button to make 4251 Check condition of brake discs front and rear test call to Response Center...

  • Page 25: Engine Compartment

    Heating and ventilation: Replace dust filter - - - - Correct tire inflation pressure (Model 129) (Except Model 170) * Mercedes-Benz urges that this procedure be performed to maintain peak performance although it is not required to maintain your emission war- ranty.

  • Page 26: Additional Work To Be Performed Together With The Respective Service

    At approximately every 50000 miles or 4 years Underside of Car 4152 Check condition of drive shaft flex discs * Mercedes-Benz urges that this procedure be performed to maintain peak performance although it is not required to maintain your emission war- Observe tightening torque! ranty.
  • Page 27 Additional Work to be Performed together with the Respective Service – Required Separate Order Every 2 years Every 3 years 4280 Replace brake fluid 2080 Replace coolant Water/anticorrosion/antifreeze mixture 0090 Inspect suspension and body structure 9850 Inspect body for paint damage At approximately every 60000 miles or 4 years 4751 Check condition of fuel filler nozzle seal in...

  • Page 28: Spark Plug Replacement Intervals

    Spark plug intervals Model SLK230 C240 CLK430 SL600 S600 C230 C320 E430 CL600 C32AMG S430 CLK320 S500 E320 CL500 SLK320 SL500 SLK32AMG CL55AMG CLK55AMG E55AMG S55AMG 111 ML Replace spark plugs 1580 Engine • • At approximately every 60000 miles or 5 years. •...

  • Page 29: Maintenance Jobs

    Change the engine oil and oil filter at least once every year. If oil consumption should increase, determine the cause and * Mercedes-Benz urges that this procedure be performed to maintain peak take necessary corrective steps. performance although it is not required to maintain your emission war- Reset FSS counter.
  • Page 30 All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Printed in U.S.A www.MBUSA.com TI 05/01...
  • Page 31 Order No. P-6515-8084-13 • USA Edition B 2002...

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