Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Yamaha Manuals
Offroad Vehicle
BANSHEE YFZ350
Service manual
Table Of Contents - Yamaha YFZ350 Service Manual
Hide thumbs
Also See for YFZ350
:
Owner's manual
(140 pages)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
Table Of Contents
279
page
of
279
Go
/
279
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
How To Use This Manual
6
Illustrated Symbols
7
Contents
8
Machine Identification
9
Model Label
9
Specifications
10
Cable Routing
11
Periodic Maintenance/Lubrication Intervals Table
15
Electrical System
17
Ignition System - Circuit Diagram
17
Engine Revolution Limiter System
18
Ignition System Troubleshooting
19
Yamaha Yfz350B - Supplementary Service Manual
21
To Use This Manual
24
Supplementary Service Manual: Contents
27
General Information
29
Vehicle Identification Number
29
Engine Serial Number
29
General Specifications
30
Maintenance Specifications
30
Tightening Torque
31
Chassis
32
Front Shock Absorber And Front Arms
32
Front Shock Absorber And Front Arms: Removal Of Parts
33
Free Play Inspection
33
Front Arms Inspection
34
Front Arms And Shock Absorber Installation
35
Machine Identification, Vehicle Identification Number
43
Special Tools For Chassis Service
44
Specifications Table
45
Maintenance Specifications - Engine
46
Maintenance Specifications - Chassis
46
Tightening Torques
47
Periodic Inspection And Adjustment - Chassis
49
Front Brake Inspection
49
Front Brake Pad Inspection
49
Front And Rear Shock Absorber Adjustment
49
Spring Preload Adjustment Steps
50
Rebound Damping Force Adjustment Steps
51
Compressinon Damping Force Adjustment Steps
52
Front Brake Caliper And Brake Disc
53
Caliper Removal
55
Caliper Disassembly
56
Caliper Installation
56
Rear Axle Installation
58
Identification
68
Gaskets, Oil Seals And O-Rings
69
Lock Washers/Plates And Cotter Pins
69
Bearings And Oil Seals
69
Circlips
70
Special Tools For Tune-Up
70
Tools For Engine Service
71
Tools For Chassis Service
72
Tools For Electrical Components
72
Maintenance Intervals
74
Engine
76
Carburetor Synchronization
76
Throttle Cable Adjustment Steps
77
Idle Speed Adjustment
77
Idle Speed Adjustment Steps
78
Throttle Lever Adjustment
79
Speed Limiter Adjustment
79
Speed Limiter Length Adjustment Steps
79
Fuel Line Inspection
80
Air Filter Cleaning
80
Exhaust System Inspection
82
Transmission Oil Level Inspection
82
Transmission Oil Replacement
83
Radiator Hose Inspection
83
Coolant Level Inspection
84
Recommended Coolant
84
Coolant Replacement
85
Handling Notes Of Coolant
85
Clutch Adjustment
88
Clutch Lever Free Play Adjustment
88
Mechanism Adjustment
88
Fuel Cock Cleaning
91
Front Brake Lever Adjustment
91
Rear Brake Pedal Adjustment
92
Brake Pads Inspection
92
Front Brake Pads
92
Rear Brake Pads
93
Parking Brake Adjustment
93
Parking Brake Adjustment Steps
94
Drive Chain Slack Adjustment
94
Drive Chain Slack Adjustment Steps
95
Drive Chain Lubrication
96
Drive Chain And Sprockets Inspection
97
Chain Tensioner And Chain Guide Inspection
98
Steering System Inspection
98
Cable Inspection And Lubrication
99
Front Shock Absorber Preload
100
Rear Shock Absorber
100
Spring Preload Adjustment
101
Rebound Damping Force Adjustment
102
Compression Damping Force Adjustment Steps
103
Levers, Pedal, Etc. Lubrication
104
Front Arms And Rear Arm Pivots Lubrication
104
Tires Check
105
Tire Characteristics
105
Tire Pressure
105
Tires: Maximum Loading Limits
105
Wheels Check
107
Electrical Parts
107
Ignition Timing Check
107
Spark Plug Inspection
109
Headlight Bulb Replacement
109
Headlight Beam Adjustment
110
Engine Overhaul
111
Engine Removal
114
Preparation For Engine Removal
114
Front Fender
115
Rear Fender
115
Fuel Tank
115
Exhaust Pipe And Silencer
116
Carburetor Removal
116
Change Pedal
117
Cdi Magneto
117
Drive Chain
118
Tension Rod
118
Cables
119
To Remove Engine
119
Engine Disassembly
121
Cylinder Head Removal
121
Reed Valve Assembly
121
Radiator Hose Removal
121
Cylinder
122
Piston Pin And Piston
122
Kick Crank
122
Crankcase Cover (Right)
123
Clutch And Primary Drive Gear
123
Kick Axle
124
Change Shaft
125
Stator Assembly
125
Cam Stopper Plate
125
Bearing Stopper Plate
125
Crankcase
126
Push Lever
126
Shifter
127
Crankshaft Removal
127
Inspection And Repair
128
Cylinder Head Inspection And Repair
128
Cylinder Inspection And Repair
128
Piston, Piston Ring And Piston Pin Inspection And Repair
129
Piston Inspection And Repair
129
Piston Ring Inspection And Repair
130
Piston Ring Oversize
131
Piston Pin Inspection And Repair
131
Joint Pipe Inspection And Repair
132
Clutch Inspection And Repair
132
Friction Plates Inspection
132
Push Lod Inspection
133
Clutch Housing Inspection
133
Clutch Boss And Pressure Plate Inspection
133
Primary Drive Gear Inspection
134
Kick Starter Inspection
134
Shifter Inspection
134
Transmission Inspection And Repair
135
Shift Fork Inspection
135
Shift Cam Inspectoin
135
Main And Drive Axles Inspection
135
Crankshaft Inspection
136
Bearings And Oil Seals Inspection
137
Circlips And Washers Inspection
137
Crankcase Inspection
137
Engine Assembly And Adjustment
138
Crankshaft Installation
138
Crankshaft/Piston Explosion View
139
Shifter Installation
140
Shifter Exploded View
141
Transmission Installation
142
Transmission Exploded View
143
Crankcase Installation
144
Change Shaft Installation
145
Change Lever Position Adjustment Steps
146
Kick Axle Installation
146
Clutch And Primary Drive Gear Installation
147
Clutch/Push Lever/Primary Drive Gear Exploded View
150
Crankcase Cover (Right) Installation
151
Kick Crank Installation
151
Piston Pin And Piston Installation
151
Cylinder Installation
152
Radiator Hose Installation
153
Reed Valve Assembly Installation
153
Cylinder Head Installation
153
Cylinder/Cylinder Head Exploded View
154
Cdi Magneto Installation
155
Remounting Engine
155
Cooling System
159
Radiator Exploded View
160
Radiator Removal
161
Radiator Inspection
162
Radiator Installation
163
Water Pump Removal
164
Water Pump Inspection
166
Water Pump Installation
167
Carburetion
171
Carburetor Exploded View
172
Carburetor Specifications
172
Carburetor Sectional View
173
Carburetor Disassembly
174
Carburetor Inspection
176
Carburetor Assembly
177
Float Height Measurement And Adjustment Steps
177
Carburetor Installation
179
Carburetor Adjustment
179
Fuel Level Measurement And Adjustment Steps
179
Carburetor Setting Change
180
Reed Valve Removal
181
Reed Valve Disassembly
181
Reed Valve Inspection
181
Assembling The Reed Valve
182
Reed Valve Installation
182
Chassis - Contents
183
Front Wheel Exploded View
184
Front Wheel Removal
185
Front Wheel Hub Removal
185
Front Wheel Inspection
186
Rear Wheel And Rear Axle Exploded View
189
Rear Wheel Removal
190
Rear Wheel Hub Removal
190
Rear Wheel Axle Removal
190
Wheel Hub Removal
191
Rear Wheel Inspection
191
Rear Wheel Installation
192
Wheel Hub Installation
192
To Install The Rear Axle
192
Ring Nuts Tightening Steps
193
Rear Wheel Hub Installation
194
To Install The Rear Wheel
194
Front Brake
195
Front Brake Caliper And Brake Disc Exploded View
195
Front Brake Hose And Master Cylinder Exploded View
196
Front Brake Pad Replacement
197
Front Brake Caliper Removal
198
Front Brake Caliper Disassembly
199
Caliper Inspection
199
Front Brake Caliper Installation
199
Master Cylinder Disassembly
200
Master Cylinder Removal
200
Master Cylinder Inspection
201
Master Cylinder Installation
201
Front Brake Disc
202
Front Brake Air Bleeding
203
Rear Brake Exploded View
204
Rear Brake Pad Replacement
205
Rear Brake Caliper Disassembly
207
Rear Brake Caliper Removal
207
Rear Brake Caliper Piston Removal Steps
208
Rear Brake Caliper Inspection
208
Rear Brake Caliper Installation
209
Rear Brake Master Cylnder Disassembly
210
Rear Brake Master Cylinder Removal
210
Rear Brake Master Cylinder Inspection
210
Rear Brake Master Cylinder Installation
211
Rear Brake Disc Inspection
211
Rear Brake Air Bleeding
211
Steering System Exploded View
212
Steering System Removal
213
Steering System: Inspection
214
Steering System Installation
214
Steering Knuckles And Tie-Rod Ends Removal
216
Steering Knuckles And Tie-Rod Ends Inspection
216
Steering Knuckles And Tie-Rod Ends Installation
217
Tie-Rod Assembly Length Adjustment Steps
217
Toe-In Adjustment
218
Front Shock Absorber And Front Arms Exploded View
220
Front Shock Absorber And Front Arms Removal
221
Front Shock Absorber And Front Arms: Free Play Inspection
222
Front Shock Absorber Inspection
223
Inspection Of The Front Arms
223
Installation Of The Front Arms And Shock Absorber
223
Rear Shock Absorber And Swingarms Exploded View
226
Rebound Damping
226
Compression Damping
226
Spring Preload (Installed Length)
226
Rear Shock Absorber And Swingarms: Handling Notes
227
Rear Shock Absorber And Swingarms: Notes On Disposal
227
Rear Shock Absorber Removal
228
Swingarm Removal
228
Rear Shock Absorber And Swingarms: Free Play Inspection
229
Rear Shock Absorber Inspection
229
Swingarm Inspection
230
Drive Chain Inspection
230
Swingarm Linkage Inspection
230
Rear Shock Absorber And Swingarms Installation
231
Electrical
233
Circuit Diagram
234
Electrical Parts Diagram
235
Electrical Components Diagram
236
Electrical Components Specifications
236
Ignition System: Circuit Diagram
238
Ignition System Parts Diagram
239
Throttle Override System (T.o.r.s.)
240
Ignition System: Troubleshooting
241
If Ignition System Become Inoperative (No Spark Or Intermittent Spark)
241
Ignition System: Troubleshooting 2
245
Switches Test
246
Lighting System Circuit Diagram
248
Lighting System Components Diagram
249
Lighting System Troubleshooting
250
Headlight Does Not Come On
250
Taillight Does Not Come On
252
"Lights" (Dimmer) Switch Test
254
Appendices
255
Appendice: General Specifications
256
Maintenance Specifications: Engine
259
Tightening Torque Table
262
Chassis Specifications
263
Maintenance Specifications (Electrical)
266
General Torque Specifications
268
Definition Of Units
268
Conversion Tables
269
Cable Routing Diagram
270
Wiring Diagram
275
Previous
Page
1
...
278
279
Advertisement
Table of Contents
Troubleshooting
Ignition system troubleshooting
19
Ignition system: troubleshooting
241
Ignition system: troubleshooting 2
245
Lighting system troubleshooting
250
Related Manuals for Yamaha YFZ350
Offroad Vehicle Yamaha BANSHEE YFZ350 Owner's Manual
(140 pages)
Offroad Vehicle Yamaha BANSHEE YFZ350N Owner's Manual
(165 pages)
Offroad Vehicle Yamaha BANSHEE YFZ350P Owner's Manual
(168 pages)
Offroad Vehicle Yamaha BANSHEE YFZ350R Owner's Manual
(168 pages)
Offroad Vehicle Yamaha BANSHEE YFZ350S Owner's Manual
(172 pages)
Offroad Vehicle Yamaha BANSHEE Owner's Manual
(169 pages)
Offroad Vehicle Yamaha Banshee YFZ350T Owner's Manual
(402 pages)
Offroad Vehicle Yamaha BANSHEE 350 Owner's Manual
(169 pages)
Offroad Vehicle Yamaha YFZ350J Service Manual
(278 pages)
Offroad Vehicle Yamaha YFZ350K Owner's Manual
(162 pages)
Offroad Vehicle Yamaha BANSHEE YFZ350Y Owner's Manual
(142 pages)
Offroad Vehicle Yamaha YFZ350(P) 2002 Supplementary Service Manual
(31 pages)
Offroad Vehicle Yamaha YFZ350S 2009 Assembly Manual
(43 pages)
Offroad Vehicle Yamaha Banshee YFZ350 2000 Owner's Manual
(264 pages)
Offroad Vehicle Yamaha BANSHEE YFZ350M 1999 Owner's Manual
(166 pages)
Offroad Vehicle Yamaha YFZ 50 Owner's Manual
(132 pages)
Related Content for Yamaha YFZ350
5KM2-AE1 How To Use The Conversion Table
Yamaha 5KM2-AE1
RAPTOR YFM700RF 2015 Self-Diagnostic Function And Diagnostic Code Table
Yamaha RAPTOR YFM700RF 2015
WaveRunner FZR-GX1800 Diagnostic Code Table
Yamaha WaveRunner FZR-GX1800
VK540EF Periodic Maintenance Table
Yamaha VK540EF
5YF2-AE1 How To Use The Conversion Table
Yamaha 5YF2-AE1
YFZ450S 2003 How To Use The Conversion Table
Yamaha YFZ450S 2003
SL338D Appendix 2. Conversion Table
Yamaha SL338D
SXV70ERG Periodic Maintenance Table
Yamaha SXV70ERG
YFM700RV 2009 How To Use The Conversion Table
Yamaha YFM700RV 2009
YFM70RY Self-Diagnostic Function Table
Yamaha YFM70RY
RX10H Periodic Maintenance Table
Yamaha RX10H
Apex RX10PA 2011 Table Of Contents
Yamaha Apex RX10PA 2011
YDRE 2007 Table Of Contents
Yamaha YDRE 2007
SRX700D Table Of Contents
Yamaha SRX700D
1991-1993 Exciter II - 570 Table Of Contents
Yamaha 1991-1993 Exciter II - 570
Kodiak YFM400FWK Table Of Contents
Yamaha Kodiak YFM400FWK
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL