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ACS880-07
ABB ACS880-07 Manuals
Manuals and User Guides for ABB ACS880-07. We have
25
ABB ACS880-07 manuals available for free PDF download: Firmware Instructions, Firmware Manual, Hardware Manual, User Manual, Manual, Electrical Planning Instructions, Electrical Planning Manual
ABB ACS880-07 Firmware Instructions (664 pages)
single drive
Brand:
ABB
| Category:
Controller
| Size: 11.89 MB
Table of Contents
Table of Contents
5
List of Related Manuals
2
Table of Contents
5
Introduction to the Manual
13
What this Chapter Contains
13
Applicability
13
Licensing
14
Safety Instructions
14
Target Audience
14
Contents of the Manual
15
Related Documents
15
Terms and Abbreviations
16
Cybersecurity Disclaimer
19
Using the Control Panel
21
Control Locations and Operating Modes
23
What this Chapter Contains
23
Local Control Vs. External Control
24
Local Control
24
External Control
25
Operating Modes of the Drive
26
Speed Control Mode
27
Torque Control Mode
27
Frequency Control Mode
27
Special Control Modes
27
Quick Start-Up Guide
29
Contents of this Chapter
29
Before You Start
29
Safety
29
Drive Start-Up
30
ESP Application Minimum Configuration
38
ESP Program Features
41
What this Chapter Contains
41
Overview of ESP Control Program
41
Backspin Supervision
42
Restart Delay
42
Backspin Speed Observer
42
Backspin Speed Observer Constraints
45
Starting the Motor
46
Starting Speed
46
Acceleration Assistance
46
Kick-Start
47
Current Pulse-Start
48
ESP Production Mode
49
Manual Mode
49
Automatic Process Control Mode
50
Underload and Overload Protection
52
Underload Ride through Recovery Sequence
54
Overload Recovery Sequence
56
Motor Voltage Control
58
Pump Impeller Cleaning
59
Pump Curves
60
Program Features
61
What this Chapter Contains
61
Drive Configuration and Programming
62
Programming Via Parameters
62
Adaptive Programming
63
Application Programming
63
Control Interfaces
64
Programmable Analog Inputs
64
Programmable Analog Outputs
64
Programmable Digital Inputs and Outputs
64
Programmable Relay Outputs
65
Programmable I/O Extensions
65
Fieldbus Control
67
Master/Follower Functionality
68
External Controller Interface
75
Control of a Supply Unit (LSU)
77
Motor Control
79
Direct Torque Control (DTC)
79
Reference Ramping
79
Constant Speeds/Frequencies
80
Critical Speeds/Frequencies
80
Speed Controller Autotune
81
Oscillation Damping
84
Resonance Frequency Elimination
85
Rush Control
85
Encoder Support
86
Jogging
92
Scalar Motor Control
95
Autophasing
96
Flux Braking
99
DC Magnetization
100
Hexagonal Motor Flux Pattern
102
Application Control
103
Application Macros
103
Process PID Control
103
Motor Potentiometer
106
Mechanical Brake Control
107
DC Voltage Control
112
Overvoltage Control
112
Undervoltage Control (Power Loss Ride-Through)
112
Voltage Control and Trip Limits
113
Brake Chopper
114
Safety and Protections
115
Emergency Stop
115
Motor Thermal Protection
116
Thermal Protection of Motor Cable
119
User Load Curve
119
Automatic Fault Resets
120
Other Programmable Protection Functions
121
Diagnostics
123
Fault and Warning Messages, Data Logging
123
Signal Supervision
123
Maintenance Timers and Counters
123
Energy Saving Calculators
124
Load Analyzer
124
Miscellaneous
126
User Parameter Sets
126
Parameter Checksum Calculation
126
User Lock
127
Data Storage Parameters
127
Reduced Run Function
128
Du/Dt Filter Support
129
Sine Filter Support
129
Application Macros
131
What this Chapter Contains
131
General
131
Factory Macro
132
Default Parameter Settings for the Factory Macro
132
Default Control Connections for the Factory Macro
133
Hand/Auto Macro
134
Default Parameter Settings for the Hand/Auto Macro
134
Default Control Connections for the Hand/Auto Macro
135
PID Control Macro
136
Default Parameter Settings for the PID Control Macro
137
Default Control Connections for the PID Control Macro
138
Sensor Connection Examples for the PID Control Macro
139
Torque Control Macro
140
Default Parameter Settings for the Torque Control Macro
140
Default Control Connections for the Torque Control Macro
141
Sequential Control Macro
142
Operation Diagram
142
Selection of Constant Speeds
143
Default Parameter Settings for the Sequential Control Macro
143
Default Control Connections for the Sequential Control Macro
144
Fieldbus Control Macro
145
Parameters
147
What this Chapter Contains
147
Terms and Abbreviations
148
Advertisement
ABB ACS880-07 Firmware Manual (604 pages)
primary control program
Brand:
ABB
| Category:
Servo Drives
| Size: 5.39 MB
Table of Contents
Table of Contents
5
Safety Instructions
11
Target Audience
11
Introduction to the Manual
11
Applicability
11
What this Chapter Contains
11
Contents of the Manual
12
Related Documents
12
Terms and Abbreviations
13
Cybersecurity Disclaimer
16
Using the Control Panel
17
Control Locations and Operating Modes
19
What this Chapter Contains
19
Local Control Vs. External Control
20
Local Control
20
External Control
21
Operating Modes of the Drive
22
DC Voltage Control Mode
23
Special Control Modes
23
Torque Control Mode
23
Speed Control Mode
23
Frequency Control Mode
23
Program Features
25
What this Chapter Contains
25
Drive Configuration and Programming
26
Programming Via Parameters
26
Adaptive Programming
27
Application Programming
27
Programmable Digital Inputs and Outputs
28
Control Interfaces
28
Programmable Analog Outputs
28
Programmable Analog Inputs
28
Programmable Relay Outputs
29
Programmable I/O Extensions
29
Fieldbus Control
30
Master/Follower Functionality
31
External Controller Interface
39
Control of a Supply Unit (LSU)
41
Motor Control
42
Direct Torque Control (DTC)
42
Reference Ramping
42
Constant Speeds/Frequencies
43
Critical Speeds/Frequencies
43
Speed Controller Autotune
44
Oscillation Damping
47
Resonance Frequency Elimination
48
Rush Control
48
Encoder Support
49
Jogging
55
Scalar Motor Control
58
Autophasing
59
Flux Braking
62
DC Magnetization
63
Hexagonal Motor Flux Pattern
65
Process PID Control
66
Application Macros
66
Application Control
66
Motor Potentiometer
69
Mechanical Brake Control
70
DC Voltage Control
75
Overvoltage Control
75
Undervoltage Control (Power Loss Ride-Through)
75
Voltage Control and Trip Limits
76
Brake Chopper
77
DC Voltage Control Mode
78
Safety and Protections
79
Emergency Stop
79
Motor Thermal Protection
80
Motor Overload Protection
83
Thermal Protection of Motor Cable
84
User Load Curve
84
Automatic Fault Resets
85
Other Programmable Protection Functions
86
Maintenance Timers and Counters
88
Fault and Warning Messages, Data Logging
88
Signal Supervision
88
Diagnostics
88
Energy Saving Calculators
89
Load Analyzer
89
Miscellaneous
91
User Parameter Sets
91
Parameter Checksum Calculation
91
User Lock
92
Reduced Run Function
93
Data Storage Parameters
93
Du/Dt Filter Support
94
Sine Filter Support
95
Router Mode for BCU Control Unit
95
Application Macros
97
What this Chapter Contains
97
General
97
Factory Macro
98
Default Parameter Settings for the Factory Macro
98
Default Control Connections for the Factory Macro
99
Hand/Auto Macro
100
Default Parameter Settings for the Hand/Auto Macro
100
Default Control Connections for the Hand/Auto Macro
101
PID Control Macro
102
Default Parameter Settings for the PID Control Macro
103
Default Control Connections for the PID Control Macro
104
Sensor Connection Examples for the PID Control Macro
105
Torque Control Macro
106
Default Parameter Settings for the Torque Control Macro
106
Default Control Connections for the Torque Control Macro
107
Sequential Control Macro
108
Operation Diagram
108
Selection of Constant Speeds
109
Default Parameter Settings for the Sequential Control Macro
109
Default Control Connections for the Sequential Control Macro
110
Fieldbus Control Macro
111
Parameters
113
What this Chapter Contains
113
Terms and Abbreviations
114
ABB ACS880-07 Firmware Manual (566 pages)
Industrial drives, Primary control program
Brand:
ABB
| Category:
Servo Drives
| Size: 4.92 MB
Table of Contents
Table of Contents
5
List of Related Manuals
2
Table of Contents
5
Introduction to the Manual
11
What this Chapter Contains
11
Applicability
11
Safety Instructions
11
Target Audience
11
Contents of the Manual
12
Related Documents
12
Terms and Abbreviations
13
Using the Control Panel
17
Control Locations and Operating Modes
19
What this Chapter Contains
19
Local Control Vs. External Control
20
Local Control
20
External Control
21
Operating Modes of the Drive
22
Speed Control Mode
23
Torque Control Mode
23
Frequency Control Mode
23
Special Control Modes
23
Program Features
25
What this Chapter Contains
25
Drive Configuration and Programming
26
Programming Via Parameters
26
Adaptive Programming
27
Application Programming
29
Control Interfaces
30
Programmable Analog Inputs
30
Programmable Analog Outputs
30
Programmable Digital Inputs and Outputs
30
Programmable Relay Outputs
30
Programmable I/O Extensions
31
Fieldbus Control
32
Master/Follower Functionality
33
External Controller Interface
40
Control of a Supply Unit (LSU)
42
Motor Control
44
Direct Torque Control (DTC)
44
Reference Ramping
44
Constant Speeds/Frequencies
45
Critical Speeds/Frequencies
45
Speed Controller Autotune
46
Oscillation Damping
49
Rush Control
50
Encoder Support
51
Jogging
57
Scalar Motor Control
60
Autophasing
61
Flux Braking
63
DC Magnetization
64
Application Control
67
Application Macros
67
Process PID Control
67
Motor Potentiometer
70
Mechanical Brake Control
71
DC Voltage Control
76
Overvoltage Control
76
Undervoltage Control (Power Loss Ride-Through)
76
Voltage Control and Trip Limits
77
Brake Chopper
78
Safety and Protections
79
Emergency Stop
79
Motor Thermal Protection
80
Thermal Protection of Motor Cable
83
User Load Curve
83
Other Programmable Protection Functions
84
Automatic Fault Resets
86
Diagnostics
87
Fault and Warning Messages, Data Logging
87
Signal Supervision
87
Maintenance Timers and Counters
87
Energy Saving Calculators
88
Load Analyzer
88
Miscellaneous
90
User Parameter Sets
90
Parameter Checksum Calculation
90
User Lock
91
Data Storage Parameters
91
Reduced Run Function
91
Du/Dt Filter Support
92
Sine Filter Support
93
Application Macros
95
What this Chapter Contains
95
General
95
Factory Macro
96
Default Parameter Settings for the Factory Macro
96
Default Control Connections for the Factory Macro
97
Hand/Auto Macro
98
Default Parameter Settings for the Hand/Auto Macro
98
Default Control Connections for the Hand/Auto Macro
99
PID Control Macro
100
Default Parameter Settings for the PID Control Macro
101
Default Control Connections for the PID Control Macro
102
Sensor Connection Examples for the PID Control Macro
103
Torque Control Macro
104
Default Parameter Settings for the Torque Control Macro
104
Default Control Connections for the Torque Control Macro
105
Sequential Control Macro
106
Operation Diagram
106
Selection of Constant Speeds
107
Default Parameter Settings for the Sequential Control Macro
107
Default Control Connections for the Sequential Control Macro
108
Fieldbus Control Macro
109
Parameters
111
What this Chapter Contains
111
Terms and Abbreviations
112
Advertisement
ABB ACS880-07 Hardware Manual (344 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 25.53 MB
Table of Contents
Section 1
5
Table of Contents
5
Section 2
13
Table of Contents
13
Contents of this Chapter
17
Safety Instructions
17
Use of Warnings and Notes
17
General Safety in Installation, Start-Up and Maintenance
18
Electrical Safety in Installation, Start-Up and Maintenance
21
Electrical Safety Precautions
21
Additional Instructions and Notes
22
Grounding
23
Printed Circuit Boards
23
Additional Instructions for Permanent Magnet Motor Drives
24
General Safety in Operation
24
Safety in Installation, Start-Up, Maintenance
24
Safety in Operation
25
Categorization by Frame Size and Option Code
27
Contents of this Chapter
27
Introduction to the Manual
27
Target Audience
27
Quick Installation, Commissioning and Operation Flowchart
28
Use of Component Designations
28
Related Documents
29
Terms and Abbreviations
29
Contents of this Chapter
31
Operation Principle
31
Operation Principle and Hardware Description
31
Overview Circuit Diagram of the Drive
32
12-Pulse Connection (Option +A004)
33
Cabinet Line-Up and Layout Examples
34
Frame 1×D8T+2×R8I
34
Frame 2×D7T+2×R8I (12-Pulse Connection, Option +A004)
36
Frame 2×D8T+3×R8I
38
Frame 3×D8T+4×R8I (with Main Breaker, Option +F255)
40
Auxiliary Control Cubicle (ACU) Layout
42
Overview of Power and Control Connections (BCU-X2)
44
Overview of Power and Control Connections (UCU-22
46
Door Devices
48
Auxiliary Voltage Switch [Q21]
49
Grounding (Earthing) Switch [Q9], Optional
49
Main Disconnecting Device (Q1.1)
49
Other Devices on the Door
49
Control by PC Tools
50
Control Panel
50
Definitions
51
Degree of Protection
51
Descriptions of Options
51
IP22 (UL Type 1)
51
IP42 (UL Type 1 Filtered) (Option +B054)
51
IP54 (UL Type 12) (Option +B055)
51
Marine Construction (Option +C121)
51
Channeled Air Outlet (Option +C130)
52
Cooling Air Inlet through Bottom of Cabinet (Option +C128)
52
CSA Approved (Option +C134)
52
Plinth Height (Options +C164 and +C179)
52
Seismic Design (Option +C180)
52
UL Listed (Option +C129)
52
Cabinet Heater with External Supply (Option +G300)
53
Cabinet Lighting (Option +G301)
53
EMC Filter (Option +E202)
53
Empty Cubicles on Left (Options +C199
53
Resistor Braking (Options +D150 and +D151)
53
Sine Filter (Option +E206)
53
Terminals for External Control Voltage (Option +G307)
53
Halogen-Free Wiring and Materials (Option +G330)
54
Output for Motor Space Heater (Option +G313)
54
Ready/Run/Fault Lights (Options +G327
54
Standard Wiring
54
Supply Connection by Busbars (Option +G317)
54
V-Meter with Selector Switch (Option +G334)
54
Wire Markings
54
Additional Wire Markings
55
Bottom Cable Entry/Exit (Options +H350 and +H352)
55
Common Mode Filter Temperature Monitoring (Option +G453)
55
Cable Conduit Entry (Option +H358)
56
Common Motor Terminal Cubicle (Option +H359)
56
Common Output Terminals (Option +H366)
56
Top Cable Entry/Exit (Options +H351 and +H353)
56
Additional Terminal Block X504 (Option +L504)
57
Connectivity for Wired Remote Monitoring (Option +K496)
57
Connectivity for Wireless Remote Monitoring (Option +K497)
57
Thermal Protection with PTC Relays (Options +L505, +2L505, +L513, +2L513, +L536, +L537)
57
L505, +2L505, +L513, +2L513
58
L536, +L537
58
Thermal Protection with Pt100 Relays (Options +Nl506, +Nl514)
58
Description
59
Starter for Auxiliary Motor Fan (Options +M600
59
What the Option Contains
59
Type Designation Label
60
Option Codes
61
Type Designation Key
61
Contents of this Chapter
67
Mechanical Installation
67
Examining the Delivery
68
Examining the Installation Site
68
Necessary Tools
68
Lifting the Crate with a Forklift
69
Moving and Unpacking the Drive
69
Moving the Drive in Its Packaging
69
Lifting the Crate with a Crane
70
Moving the Crate with a Forklift
71
Removing the Transport Package
71
Lifting the Cabinet with a Crane
72
Moving the Cabinet on Rollers
72
Moving the Unpacked Drive Cabinet
72
Moving the Cabinet on Its Back
73
Moving the Cabinet to Its Final Position
73
Attaching the Cabinet to the Floor and Wall or Roof
74
General Rules
74
Alternative 1 - Clamping
75
Attaching the Cabinet (Non-Marine Units)
75
Alternative 2 - Using the Holes Inside the Cabinet
76
Alternative 3 - Cabinets with Plinth Options +C164 and +C179
76
Attaching the Cabinet (Marine Units)
77
Joining Cabinet Sections Together
78
Air Inlet through the Bottom of the Cabinet (Option +C128)
82
Arc Welding
82
Cable Duct in the Floor below the Cabinet
82
Miscellaneous
82
Air Outlet Duct on the Cabinet Roof (Option +C130)
83
Calculating the Required Static Pressure Difference
84
Certificate of Conformity
84
Lifting Lugs and Bars
84
Declarations of Conformity
85
Contents of this Chapter
89
Guidelines for Planning the Electrical Installation
89
Limitation of Liability
89
North America
89
A Drive with a 12-Pulse Diode Supply Unit
90
Additional Notes
90
Basic Guidelines
90
Selecting the Supply Transformer
90
Examining the Compatibility of the Motor and Drive
92
Protecting the Motor Insulation and Bearings
92
Selecting the Main Contactor or Breaker
92
Selecting the Supply Disconnecting Device
92
Requirements for ABB Motors, P
93
Requirements Tables
93
Requirements for ABB Motors, P
94
Requirements for Non-ABB Motors, P
95
Abbreviations
96
Availability of D U /D T Filter and Common Mode Filter by Drive Type
96
Requirements for Non-ABB Motors, P
96
Additional Requirements for ABB High-Output and IP23 Motors
97
Additional Requirements for Braking Applications
97
Additional Requirements for Explosion-Safe (EX) Motors
97
Additional Requirements for Non-ABB High-Output and IP23 Motors
97
And AX
97
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
98
Additional Note for Sine Filters
99
General Guidelines
100
Power Cable Selection Procedure and Applicability Check
100
Selecting the Power Cables
100
Typical Power Cable Sizes
100
Alternate Power Cable Types
101
Power Cable Types
101
Preferred Power Cable Types
101
Not Allowed Power Cable Types
102
Power Cable Shield
102
Grounding Requirements
103
Additional Grounding Requirements - IEC
104
Additional Grounding Requirements - UL (NEC)
104
Selecting the Control Cables
104
Shielding
104
Control Panel to Drive Cable
105
General Guidelines - IEC
105
PC Tool Cable
105
Relay Cable
105
Routing the Cables
105
Signals in Separate Cables
105
Signals that Can be Run in the same Cable
105
Separate Control Cable Ducts
106
The Motor Cable
106
Protecting the Drive and the Power Cables against Thermal Overload
107
Protecting the Input Cabling and the Drive Upon a Short-Circuit
107
Protecting the Motor against Thermal Overload
107
Protecting the Motor and Motor Cable in Short-Circuits
107
Situations and against Thermal Overload
107
Implementing the Emergency Stop Function
108
Protecting the Drive against Ground Faults
108
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
108
Residual Current Device Compatibility
108
Implementing an ATEX-Certified Motor Thermal Protection
109
Implementing the Prevention of Unexpected Start-Up Function
109
Implementing the Safe Torque off Function
109
Implementing a Bypass Connection
110
Implementing the Functions Provided by the FSO Safety Functions Module
110
Implementing the Power Loss Ride-Through Function
110
Supplying Power for the Auxiliary Circuits
111
Using a Safety Switch between the Drive and the Motor
111
Using Power Factor Compensation Capacitors with the Drive
111
Implementing the Control of a Contactor between Drive and Motor
112
Protecting the Contacts of Relay Outputs
112
Implementing a Motor Temperature Sensor Connection
113
Connecting a Motor Temperature Sensor to the Drive through an Option Module
114
Contents of this Chapter
115
Electrical Installation
115
Measuring the Insulation
115
Measuring the Insulation Resistance of the Drive
115
Warnings
115
Attaching the Device Stickers to the Cabinet Door
116
Compatibility Check - IT (Ungrounded) Earthing System
116
Measuring the Insulation Resistance of the Input Power Cable
116
Measuring the Insulation Resistance of the Motor and Motor Cable
116
Checking the Settings of Transformers T21, T101 and T111
117
T21 and T101 Tap Settings (400
117
T21 and T101 Tap Settings (690 V Units)
118
T111 Tap Settings
119
Connecting the Control Cables
120
Control Cable Connection Procedure
120
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
120
Connecting Control Cabling
122
Routing the Control Cables Inside the Cabinet
122
Connecting the Motor Cables (Units Without Common Motor Terminal Cubicle or Sine Output Filter)
123
Motor Connection Diagram (with Option +H366)
124
Motor Connection Diagram (Without Option +H366)
124
Procedure
125
Removing an Inverter Module
125
Removing the Fan Carriage of an Inverter Module
125
Connecting the Motor Cables
128
Connecting the Motor Cables (Units with Common Motor Terminal Cubicle or Sine Output Filter)
130
Connection Diagram
130
Installing an Inverter Module
130
Installing the Fan Carriage of an Inverter Module
130
Output Busbars
130
Procedure
130
Connecting an External Brake Resistor Assembly
131
Connecting the Input Power Cables
132
Connection Diagram, 12-Pulse Units
132
Connection Diagram, 6-Pulse Units
132
Connection Procedure
133
Layout of the Input Cable Connection Terminals and Cable Entries
133
Connecting a PC
135
Use of Fasteners in Cable Lug Connections
135
Panel Bus (Control of Several Units from One Control Panel)
136
Installation of an FSO Safety Functions Module Onto BCU
139
Installing Option Modules
139
Interface Modules
139
Mechanical Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder
139
Wiring of Option Modules
141
Contents of this Chapter
143
Control Units of the Drive
143
General
143
BCU Layout
144
Default I/O Diagram of the Supply Control Unit (BCU-X2)
146
Default I/O Diagram of the Inverter Control Unit (BCU)
149
Ucu-22
153
Default I/O Diagram of the Supply Control Unit (UCU-22
156
Default I/O Diagram of the Inverter Control Unit (UCU-22
159
Additional Information on the Connections
163
DIIL Input
163
Power Supply for the Control Unit (XPOW)
163
The XD2D Connector
163
FSO Safety Functions Module Connection (X12, with BCU Only)
164
Microsdhc Memory Card Slot
164
Safe Torque off (XSTO, XSTO OUT)
164
SDHC Memory Card Slot
164
Connector Data
165
BCU Ground Isolation Diagram
168
Ucu-22
169
Checklist
171
Contents of this Chapter
171
Installation Checklist
171
Contents of this Chapter
173
Start-Up
173
Start-Up Procedure
173
Switching off the Drive
176
Contents of this Chapter
177
Control Unit Leds (BCU-X2)
177
Fault Tracing
177
Control Panel and Panel Platform/Holder Leds
178
Control Unit Leds (UCU-22
178
Warning and Fault Messages
178
Contents of this Chapter
179
Handling Fiber Optic Cables
179
Maintenance
179
Description of Symbols
180
Maintenance Intervals
180
Recommended Maintenance Intervals after Start-Up
181
Cabinet
183
Cleaning the Exterior of the Drive
183
Cleaning the Interior of the Cabinet
183
Cleaning the Door Air Inlets (IP22 and IP42)
184
Cleaning the Roof Outlet Filters (IP54)
185
Replacing the Inlet Door Filters (IP54)
185
Replacing the Roof Outlet Filters (IP54)
185
Fans
186
Replacing a Supply Module (D7T) Cooling Fan
186
Replacing a Supply Module (D8T) or Inverter Module (R8I) Cooling Fan
187
Replacing the Circuit Board Compartment Fan
188
Replacing the Cooling Fan in the Auxiliary Control Cubicle
190
Replacing the Cooling Fan in the Incoming Cubicle
190
Replacing the Roof Fan (IP54/UL Type 12)
191
Fan Attached to the Cabinet Door
192
Replacing the Common Motor Terminal Cubicle Fan
192
Roof Fan (with Options +C128 and +H353)
192
Floor Fan (with Options +C128 and +H353)
193
Replacing the Brake Chopper and Resistor Cubicle Fans (Options +D150 and +D151)
193
Replacing a Frame D7T Supply Module
194
Supply and Inverter Modules
194
Replacing a Frame D8T Supply Module
197
Removing an Inverter Module
202
Installing an Inverter Module
207
Activating the Reduced Run of the Supply Unit
209
Cleaning the Heatsink
209
Starting Reduced Run Operation
209
Activating the Reduced Run Function of the Inverter Unit
210
Resuming Normal Operation
210
Capacitors
212
Reforming the Capacitors
212
Returning the Module
212
Checking and Replacing the DC Fuses of a D7T Supply Module
213
Fuses
213
Checking and Replacing the DC Fuses of a D8T Supply Module
214
Control Panel
216
BCU Control Unit Types
217
Control Units
217
Replacing the BCU Control Unit Battery
217
Replacing the Memory Unit (BCU)
217
Replacing the Memory Unit (UCU-22
218
UCU Control Unit Types
218
Replacing the UCU Control Unit Battery
219
Replacing the Microsdhc Memory Card (UCU-22
220
Functional Safety Components
221
Contents of this Chapter
223
Ratings
223
Technical Data
223
Altitude Derating
225
Definitions
225
Derating
225
Surrounding Air Temperature Derating
225
Output Frequency Derating
226
Switching Frequency Derating
226
Frame Sizes and Power Module Types
227
AC Fuses
228
Fuses
228
DC Fuses
230
Brake Chopper DC Fuses
231
Fuses on CVAR Varistor Board
231
Supply Module Internal DC Fuses
231
Dimensions and Weights
232
Free Space Requirements
232
Losses, Cooling Data and Noise
232
Sine Output Filter Data
234
Typical Power Cable Sizes
235
Terminal and Cable Entry Data for the Power Cables
236
Terminal Data for the Motor Cables
236
Electrical Power Network Specification
237
Terminal Data for Block X504
237
Terminal Data for the Supply and Inverter Control Units
237
Efficiency
238
Energy Efficiency Data (Ecodesign)
238
Motor Connection Data
238
Protection Classes
238
Ambient Conditions
239
Storage Conditions
240
Transportation
240
Colors
241
Drive
241
Manuals
241
Materials
241
Packaging of Drive
241
Packaging of Options
241
Applicable Standards
242
Disposal
242
Markings
243
Category C2
244
Definitions
244
EMC Compliance (IEC/EN 61800-3)
244
Category C3
245
Category C4
245
UL and CSA Checklist
247
Cable Lugs
248
Electrical Connections
248
Insulation Supports
248
Mechanical Connections
248
Tightening Torques
248
Cyber Security Disclaimer
249
Disclaimers
249
Generic Disclaimer
249
Cabinet Line-Up Dimensions
251
Dimensions
251
Dimension Tables
252
Weights
260
Dimension Drawing Examples
261
Frame 2×D7T + 2×R8I, 12-Pulse (+A004)
261
Frame 1×D8T + 2×R8I (IP22)
262
Frame 1×D8T + 2×R8I, IP54 (+B055)
263
Frame 1×D8T + 2×R8I with Common Motor Terminal Cubicle (+H359), 1/2
264
Frame 1×D8T + 2×R8I with Common Motor Terminal Cubicle (+H359), 2/2
265
Frame 1×D8T + 2×R8I with Brake Choppers and Resistors (+D150 +D151), 1/2
266
Frame 1×D8T + 2×R8I with Brake Choppers and Resistors (+D150 +D151), 2/2
267
Frame 1×D8T + 2×R8I with Sine Output Filter (+E206), 1/2
268
Frame 1×D8T + 2×R8I with Sine Output Filter (+E206), 2/2
269
Frame 2×D8T + 2×R8I, 12-Pulse (+A004) with Grounding Switch (+F259)
270
Frame 2×D8T + 3×R8I, 1/2
271
Frame 2×D8T + 3×R8I, 2/2
272
Frame 2×D8T + 3×R8I with Common Motor Terminal Cubicle (+H359), 1/2
273
Frame 2×D8T + 3×R8I with Common Motor Terminal Cubicle (+H359), 2/2
274
Frame 2×D8T + 3×R8I with Top Entry / Top Exit (+H351/+H353), 1/2
275
Frame 2×D8T + 3×R8I with Top Entry/Top Exit, 2/2
276
Frame 3×D8T + 4×R8I, 1/2
277
Frame 3×D8T + 4×R8I, 2/2
278
Frame 3×D8T + 4×R8I with Common Motor Terminal Cubicle (+H359), 1/2
279
Frame 3×D8T + 4×R8I with Common Motor Terminal Cubicle (+H359), 2/2
280
Frame 3×D8T + 4×R8I with Top Entry / Top Exit (+H351/+H353), 1/2
281
Frame 3×D8T + 4×R8I with Top Entry / Top Exit (+H351/+H353), 2/2
282
Frame 4×D8T + 5×R8I (6-Pulse) with Top Entry/Exit, UL Listed (+C129), 1/2
283
Frame 4×D8T + 5×R8I (6-Pulse) with Top Entry/Exit, UL Listed (+C129), 2/2
284
Dimensions of Empty Cubicles (Options +C199, +C200, +C201)
285
Ip22/Ip42
285
Ip54
286
400 MM, Bottom Cable Entry
287
400 MM, Top Cable Entry
287
Location and Size of Input Terminals
287
MM, Without Main Breaker, Bottom Cable Entry (Including 12-Pulse Units with Grounding Switch)
288
MM, Without Main Breaker, Top Cable Entry (Including 12-Pulse Units with Grounding Switch)
288
600 MM, 12-Pulse Units Without Grounding Switch, Bottom Cable Entry
289
600 MM, 12-Pulse Units Without Grounding Switch, Top Cable Entry
289
600 MM, with Main Breaker, Bottom Cable Entry
290
600 MM, with Main Breaker, Top Cable Entry
290
1000 MM (UL/CSA), Top Cable Entry
291
1000 MM (UL/CSA), Bottom Cable Entry
292
Location and Size of Output Terminals
292
Units Without Common Motor Terminal Cubicle
292
Inverter Module Cubicle with Two R8I Modules, Bottom Cable Exit
293
Inverter Module Cubicle with Two R8I Modules, Top Cable Exit
294
Inverter Module Cubicle with Three R8I Modules, Bottom Cable Exit
295
Inverter Module Cubicle with Three R8I Modules, Top Cable Exit
296
Brake Chopper Cubicle
297
Sine Filter Cubicle, 1000 MM, Bottom Cable Exit
298
Sine Filter Cubicle, 1000 MM, Top Cable Exit
299
Cubicle Width 300 MM, Bottom Cable Exit
300
Units with Common Motor Terminal Cubicle (+H359)
300
Cubicle Width 300 MM, Top Cable Exit
301
Cubicle Width 400 MM, Bottom Cable Exit
302
Cubicle Width 400 MM, Top Cable Exit
303
Cubicle Width 600 MM, Bottom Cable Exit
304
Cubicle Width 600 MM, Top Cable Exit
305
Contents of this Chapter
307
Description
307
The Safe Torque off Function
307
Chinery (Safety) Regulations
308
Activation Switch
309
Cable Types and Lengths
309
Grounding of Protective Shields
309
Wiring
309
Dual-Channel Connection with Internal Power Supply (BCU-X2)
310
Dual-Channel Connection with Internal Power Supply (UCU-22
311
Single-Channel Connection of Activation Switch (BCU-X2)
312
Single-Channel Connection of Activation Switch (UCU-22
312
Internal Power Supply (Example, Drives with ZCU-XX and BCU-X2)
313
Multiple Drives
313
Internal Power Supply (Example, Drives with UCU-22
314
External Power Supply (Example, Drives with ZCU-XX and BCU-X2)
315
External Power Supply (Example, Drives with UCU-22
316
Operation Principle
317
Competence
318
Start-Up Including Validation Test
318
Validation Test Procedure
318
Validation Test Reports
318
Use
320
Competence
322
Maintenance
322
Perfect Proof Test Procedure
323
Simplified Proof Test Procedure
323
Fault Tracing
324
Safety Data
325
Terms and Abbreviations
327
TÜV Certificate
328
Declarations of Conformity
329
Contents of this Chapter
333
Operation Principle
333
Resistor Braking
333
Factory-Installed Brake Choppers and Resistors
334
Definitions
335
Ratings of Chopper/Resistor Combinations
335
Technical Data
335
SAFUR Resistor Data
336
Terminals and Cable Lead-Through Data of Factory-Installed Chopper/Resistor Cubicles
336
Calculating the Maximum Braking Power for a Custom Duty Cycle
337
Custom Resistor
337
Planning the Braking System
337
Verifying the Load Capacity of the Braking Equipment
337
Minimizing Electromagnetic Interference
338
Selecting and Routing the Cables of a Custom Resistor
338
Maximum Cable Length
339
Mechanical Installation of Custom Brake Resistors
339
Protecting the Brake System against Thermal Overload
339
Protecting the Resistor Cable against Short-Circuits
339
Selecting the Installation Location for the Brake Resistors
339
Thermal Protection of the Resistors
339
Connection Diagram
340
Connection Procedure
340
Electrical Installation of Custom Brake Resistors
340
Brake System Start-Up
341
Maintenance
342
Replacing the Brake Resistor Cabinet Fan
342
ABB ACS880-07 Hardware Manual (274 pages)
drives (560 to 2800 kW)
Brand:
ABB
| Category:
Controller
| Size: 17.94 MB
Table of Contents
Table of Contents
5
Table of Contents
13
Safety Instructions
15
Contents of this Chapter
15
Use of Warnings and Notes
15
General Safety in Installation, Start-Up and Maintenance
16
Electrical Safety in Installation, Start-Up and Maintenance
19
Additional Instructions and Notes
19
Electrical Safety Precautions
19
Grounding
20
Additional Instructions for Permanent Magnet Motor Drives
21
Safety in Installation, Start-Up, Maintenance
21
Safety in Operation
21
Introduction to the Manual
23
Contents of this Chapter
23
Target Audience
23
Contents of the Manual
23
Categorization by Frame Size and Option Code
24
Quick Installation, Commissioning and Operation Flowchart
25
Terms and Abbreviations
26
Related Manuals
26
Operation Principle and Hardware Description
29
Contents of this Chapter
29
Operation Principle
29
Overview Circuit Diagram of the Drive
30
12-Pulse Connection (Option +A004)
31
Cabinet Line-Up and Layout Examples
32
Frame 1×D8T + 2×R8I
32
Frame 2×D7T + 2×R8I (12-Pulse Connection, Option +A004)
34
Frame 2×D8T + 3×R8I
36
Frame 3×D8T + 4×R8I (with Main Breaker, Option +F255)
38
Auxiliary Control Cubicle (ACU) Layout
40
Overview of Power and Control Connections
42
Door Switches and Lights
43
Auxiliary Voltage Switch (Q21)
44
Control Panel
44
Grounding (Earthing) Switch (Q9.X), Optional
44
Main Disconnecting Device (Q1.1)
44
Other Devices on the Door
44
Control by PC Tools
45
Descriptions of Options
45
Definitions
45
Degree of Protection
45
IP22 (Standard)
45
Channeled Air Outlet (Option +C130)
46
Cooling Air Intake through Bottom of Cabinet (Option +C128)
46
CSA Approved (Option +C134)
46
IP42 (Option +B054)
46
IP54 (Option +B055)
46
Marine Construction (Option +C121)
46
UL Listed (Option +C129)
46
Cabinet Heater with External Supply (Option +G300)
47
EMC Filters (Option + E202)
47
Empty Cubicles (Options +C199
47
Plinth Height (Options +C164 and +C179)
47
Resistor Braking (Options +D150 and +D151)
47
Seismic Design (Option +C180)
47
Sine Filter (Option +E206)
47
Cabinet Lighting (Option +G301)
48
Halogen-Free Wiring and Materials (Option +G330)
48
Output for Motor Space Heater (Option +G313)
48
Ready/Run/Fault Lights (Options +G327
48
Supply Connection by Busbars (Option +G317)
48
Terminals for External Control Voltage (Option +G307)
48
V-Meter with Selector Switch (Option +G334)
48
A-Meter in One Phase (Option +G335)
49
Additional Wire Markings
49
Additional Wire Markings (Options +G340 and +G342)
49
Bottom Cable Entry/Exit (Options +H350 and +H352)
49
Standard Wire Markings
49
Cable Conduit Entry (Option +H358)
50
Common Motor Terminal Cubicle (Option +H359)
50
Common Output Terminal (Option +H366)
50
Top Cable Entry/Exit (Options +H351 and +H353)
50
Additional Terminal Block X504 (Option +L504)
51
L505, +2L505, +L513, +2L513
51
Thermal Protection with PTC Relays (Options +L505, +2L505, +L513, +2L513, +L536, +L537)
51
L536, +L537
52
Thermal Protection with Pt100 Relays (Options +Nl506)
52
Description
53
Starter for Auxiliary Motor Fan (Options +M602
53
What the Option Contains
53
Type Designation Label
54
Type Designation Key
54
Mechanical Installation
59
Contents of this Chapter
59
Examining the Installation Site
59
Necessary Tools
60
Checking the Delivery
60
Moving and Unpacking the Drive
61
Lifting the Crate with a Forklift
61
Moving the Drive in Its Packaging
61
Lifting the Crate with a Crane
62
Moving the Crate with a Forklift
63
Removing the Transport Package
63
Lifting the Cabinet with a Crane
64
Moving the Unpacked Drive Cabinet
64
Moving the Cabinet on Its Back
65
Moving the Cabinet on Rollers
65
Final Placement of the Cabinet
66
Fastening the Cabinet to the Floor and Wall or Roof (Non-Marine Units)
66
General Rules
66
Alternative 1 - Clamping
67
Fastening Methods
67
Alternative 2 - Using the Holes Inside the Cabinet
68
Fastening the Cabinet to the Floor and Roof/Wall (Marine Units)
68
Joining Shipping Splits Together
69
Miscellaneous
72
Air Inlet through the Bottom of Cabinet (Option +C128)
72
Arc Welding
72
Cable Duct in the Floor below the Cabinet
72
Air Outlet Duct on the Cabinet Roof (Option +C130)
73
Calculating the Required Static Pressure Difference
74
Guidelines for Planning the Electrical Installation
75
Contents of this Chapter
75
Limitation of Liability
75
Selecting the Supply Disconnecting Device
75
Selecting the Main Contactor or Breaker
75
Examining the Compatibility of the Motor and Drive
76
Protecting the Motor Insulation and Bearings
76
Requirements Table
76
Additional Requirements for ABB High-Output and IP23 Motors
79
Additional Requirements for Braking Applications
79
Additional Requirements for Explosion-Safe (EX) Motors
79
And am
79
Availability of Du/Dt Filter and Common Mode Filter by Drive Type
79
Additional Requirements for Non-ABB High-Output and IP23 Motors
80
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
81
Additional Note for Sine Filters
81
Selecting the Power Cables
82
General Rules
82
Typical Power Cable Sizes
82
Alternative Power Cable Types
83
Recommended Power Cable Types
83
Not Allowed Power Cable Types
84
Power Cable Shield
84
Power Cable Types for Limited Use
84
Additional US Requirements
85
Armored Cable / Shielded Power Cable
85
Conduit
85
Planning the Resistor Braking System
85
Selecting the Control Cables
85
Shielding
85
Control Panel Cable Length and Type
86
Relay Cable Type
86
Signals Allowed to be Run in the same Cable
86
Signals in Separate Cables
86
Routing the Cables
86
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
87
Separate Control Cable Ducts
87
Implementing Thermal Overload and Short-Circuit Protection
87
Protecting a Drive and Input Power Cable in Short-Circuits
87
Protecting the Drive and the Power Cables against Thermal Overload
88
Protecting the Motor against Thermal Overload
88
Protecting the Motor and Motor Cable in Short-Circuits
88
Protecting the Drive against Ground Faults
88
Residual Current Device Compatibility
88
Implementing the Emergency Stop Function
89
Implementing the Safe Torque off Function
89
Implementing the Prevention of Unexpected Start-Up Function
89
Implementing the Functions Provided by the FSO-XX Safety Functions Module (Option +Q972 or +Q973)
89
Implementing the Power-Loss Ride-Through
90
Units with Main Contactor (Option +F250)
90
Implementing a Bypass Connection
90
Supplying Power for the Auxiliary Circuits
91
Using Power Factor Compensation Capacitors with the Drive
91
Implementing a Safety Switch between the Drive and the Motor
91
Protecting the Contacts of Relay Outputs
91
Connecting a Motor Temperature Sensor to the Drive I/O
92
Drive I/O, I/O Extension and Encoder Interface Modules
93
Electrical Installation
95
Contents of this Chapter
95
Warnings
95
Checking the Insulation of the Assembly
95
Drive
95
Input Cable
95
Motor and Motor Cable
95
Custom Brake Resistor Assembly
96
Checking the Compatibility with IT (Ungrounded) Systems
96
Attaching the Device Stickers to the Cabinet Door
96
Checking the Settings of Transformers T21, T101 and T111
96
T21 and T101 Tap Settings (400
97
T21 and T101 Tap Settings (690 V Units)
97
T111 Tap Settings
98
Connecting the Control Cables
99
Control Cable Connection Procedure
99
Grounding the Outer Shields of the Control Cables at the Cabinet Lead-Through
100
Routing the Control Cables Inside the Cabinet
102
Connecting to the Inverter Control Unit (A41)
103
Connecting a 230/115 V AC Auxiliary Voltage Supply (UPS, Option +G307)
104
Connecting the Emergency Stop Push Buttons (Options +Q951, +Q952, +Q963, +Q964, +Q978,+Q979)
104
Wiring the Starter for Auxiliary Motor Fan (Options +M602
104
Wiring the PTC Thermistor Relay(S) (Options +L505, +2L505, +L513 and +2L513)
105
Wiring the Pt100 Relays (Option +Nl506)
106
Wiring the Pt100 Relays (Option +Nl514)
106
Powering the Heating and Lighting Equipment (Options +G300, +G301 and +G313)
107
Wiring Ground Fault Monitoring for IT Ungrounded Systems (Option +Q954)
108
Connecting the Motor Cables (Units Without Common Motor Terminal Cubicle or Sine Output Filter)
109
Motor Connection Diagram (Without Option +H366)
109
Motor Connection Diagram (with Option +H366)
110
Procedure
111
Removing the Inverter Module(S)
111
Removing and Reinstalling the Fan Carriage of an Inverter Module
115
Connecting the Motor Cables
117
Re-Inserting the Inverter Module into the Cubicle
119
Re-Installing the Fan Carriage of an Inverter Module
119
Connecting the Motor Cables (Units with Common Motor Terminal Cubicle or Sine Output Filter)
119
Output Busbars
119
Connection Diagram
120
Procedure
120
Connecting an External Brake Resistor Assembly
121
Connecting the Input Power Cables
121
Connection Diagram, 6-Pulse Units
121
Connection Diagram, 12-Pulse Units
122
Connection Procedure
122
Layout of the Input Cable Connection Terminals and Lead-Throughs
122
Connecting a PC
124
Panel Bus (Control of Several Units from One Control Panel)
125
Installing Option Modules
126
Mechanical Installation of an FSO-XX Safety Functions Module
126
Mechanical Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder Interface Modules
126
Wiring of Optional Modules
127
Control Units of the Drive
129
What this Chapter Contains
129
General
129
Control Unit Layout and Connections
130
Default I/O Diagram of the Supply Control Unit (A51)
132
Default I/O Diagram of the Inverter Control Unit (A41)
133
AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 Sensor Input
134
DI6 as a PTC Sensor Input
134
External Power Supply for the Control Unit (XPOW)
134
DIIL Input
135
Drive-To-Drive Link (XD2D)
135
FSO-XX Safety Functions Module Connection (X12)
136
Safe Torque off (XSTO, XSTO OUT)
136
SDHC Memory Card Slot
136
Connector Data
136
Ground Isolation Diagram
139
Installation Checklist
141
Contents of this Chapter
141
Warnings
141
Checklist
141
Start-Up
143
Contents of this Chapter
143
Start-Up Procedure
143
Fault Tracing
147
Contents of this Chapter
147
Leds
147
Warning and Fault Messages
147
Maintenance
149
Contents of this Chapter
149
Maintenance Intervals
149
Cabinet
151
Cleaning the Door Air Inlets (IP22 and IP42)
151
Cleaning the Door Air Inlets (IP54)
151
Cleaning the Interior of the Cabinet
151
Cleaning the Outlet (Roof) Filters (IP54)
152
Replacing the Outlet (Roof) Filters (IP54)
152
Power Connections and Quick Connectors
152
Retightening the Power Connections
152
Fans
153
Replacing the Cooling Fan in the Auxiliary Control Cubicle
153
Replacing the Cooling Fan(S) in the Incoming Cubicle
153
Replacing a Roof Fan (IP54/UL Type 12)
154
Replacing a Supply Module (D7T) Cooling Fan
155
Replacing a Supply Module (D8T) or Inverter Module (R8I) Cooling Fan
156
Replacing the Circuit Board Compartment Fan
157
Supply and Inverter Modules
160
Replacing a Frame D7T Supply Module
160
Replacing a Frame D8T Supply Module
163
Cleaning the Heatsink
167
Activating the Reduced Run of the Inverter Unit
168
Returning the Module
170
Capacitors
170
Reforming the Capacitors
170
Fuses
171
Replacing the AC and DC Fuses in Cabinet
171
Replacing the Supply Module DC Fuses (D7T and D8T)
172
Control Panel
174
Cleaning
174
Replacing the Control Panel Battery
174
Control Units
175
BCU Control Unit Types
175
Replacing the BCU Control Unit Battery
175
Replacing the Memory Unit
175
Technical Data
177
Contents of this Chapter
177
Ratings
177
Ambient Temperature Derating
179
Definitions
179
Derating
179
Altitude Derating
180
Output Frequency Derating
180
Switching Frequency Derating
180
Frame Sizes and Power Module Types
181
Fuses
183
AC Fuses
183
DC Fuses
184
Supply Module Internal DC Fuses
185
Brake Chopper DC Fuses
186
Dimensions and Weights
186
Free Space Requirements
186
Cooling Data and Noise
186
Sine Output Filter Data
188
Input Cable Sizes
189
Output Cable Sizes
191
Terminal and Lead-Through Data for the Power Cables
192
Terminal Data for the Supply and Inverter Control Units
192
Electrical Power Network Specification
192
Motor Connection Data
193
Control Unit Connection Data
193
Efficiency
193
Protection Classes
193
Ambient Conditions
193
Materials
194
Applicable Standards
195
CE Marking
197
Compliance with the European EMC Directive
197
Compliance with the European Low Voltage Directive
197
Compliance with the European Machinery Directive
197
Declaration of Conformity (According to Machinery Directive)
198
Compliance with en 61800-3:2004
200
Category C2
200
Category C3
200
Definitions
200
Category C4
201
UL and CSA Markings
202
UL and CSA Checklist
202
RCM Marking
202
EAC (Eurasian Conformity) Marking
202
Tightening Torques
202
Electrical Connections
202
Cable Lugs
203
Insulation Supports
203
Mechanical Connections
203
Disclaimers
204
Cybersecurity Disclaimer
204
Generic Disclaimer
204
Dimensions
205
Cabinet Line-Up Dimensions
205
Dimension Tables
206
Weights
212
Dimension Drawing Examples
213
Frame 2×D7T + 2×R8I, 12-Pulse (+A004)
213
Frame 1×D8T + 2×R8I (IP22)
214
Frame 1×D8T + 2×R8I, IP54 (+B055)
215
Frame 1×D8T + 2×R8I with Common Motor Terminal Cubicle (+H359)
216
Frame 1×D8T + 2×R8I with Common Motor Terminal Cubicle (+H359)
217
Frame 1×D8T + 2×R8I with Brake Choppers and Resistors (+D150 +D151)
218
Frame 1×D8T + 2×R8I with Brake Choppers and Resistors (+D150 +D151)
219
Frame 1×D8T + 2×R8I with Sine Output Filter (+E206)
220
Frame 1×D8T + 2×R8I with Sine Output Filter (+E206)
221
Frame 2×D8T + 2×R8I, 12-Pulse (+A004) with Grounding Switch (+F259)
222
Frame 2×D8T + 3×R8I
223
Frame 2×D8T + 3×R8I, 1/2
223
Frame 2×D8T + 3×R8I
224
Frame 2×D8T + 3×R8I, 2/2
224
Frame 2×D8T + 3×R8I with Common Motor Terminal Cubicle (+H359)
225
Frame 2×D8T + 3×R8I with Common Motor Terminal Cubicle (+H359)
226
Frame 2×D8T + 3×R8I with Top Entry / Top Exit (+H351/+H353)
227
Frame 2×D8T + 3×R8I with Top Entry/Top Exit
228
Frame 3×D8T + 4×R8I
229
Frame 3×D8T + 4×R8I, 1/2
229
Frame 3×D8T + 4×R8I
230
Frame 3×D8T + 4×R8I, 2/2
230
Frame 3×D8T + 4×R8I with Common Motor Terminal Cubicle (+H359)
231
Frame 3×D8T + 4×R8I with Common Motor Terminal Cubicle (+H359)
232
Frame 3×D8T + 4×R8I with Top Entry / Top Exit (+H351/+H353)
233
Frame 3×D8T + 4×R8I with Top Entry / Top Exit (+H351/+H353)
234
Frame 4×D8T + 5×R8I (6-Pulse) with Top Entry/Exit, UL Listed (+C129), 1/2
235
Frame 4×D8T + 5×R8I (6-Pulse) with Top Entry/Exit, UL Listed (+C129), 2/2
236
Dimensions of Empty Cubicles (Options +C199, +C200, +C201)
237
Ip22/Ip42
237
Ip54
238
Location and Size of Input Terminals
239
400 MM, Bottom Cable Entry
239
400 MM, Top Cable Entry
239
MM, Without Main Breaker, Bottom Cable Entry (Including 12-Pulse Units with Grounding Switch)
240
MM, Without Main Breaker, Top Cable Entry (Including 12-Pulse Units with Grounding Switch)
240
600 MM, 12-Pulse Units Without Grounding Switch, Bottom Cable Entry
241
600 MM, 12-Pulse Units Without Grounding Switch, Top Cable Entry
241
600 MM, with Main Breaker, Bottom Cable Entry
242
600 MM, with Main Breaker, Top Cable Entry
242
1000 MM (UL/CSA), Top Cable Entry
243
1000 MM (UL/CSA), Bottom Cable Entry
244
Location and Size of Output Terminals
245
Inverter Module Cubicle with Two R8I Modules, Bottom Cable Exit (no +H353)
245
Inverter Module Cubicle with Two R8I Modules, Top Cable Exit (+H353)
245
Units Without Common Motor Terminal Cubicle (no Option +H359)
245
Inverter Module Cubicle with Three R8I Modules, Bottom Cable Exit (no +H353)
246
Inverter Module Cubicle with Three R8I Modules, Top Cable Exit (+H353)
246
Brake Chopper Cubicle
247
Sine Filter (+E206) Cubicle, 1000 MM, Bottom Cable Exit (no +H353)
247
Sine Filter (+E206) Cubicle, 1000 MM, Top Cable Exit (+H353)
248
Cubicle Width 300 MM (Double-Busbar Version), Bottom Cable Exit
249
Cubicle Width 300 MM, Bottom Cable Exit
249
Units with Common Motor Terminal Cubicle (Option +H359)
249
Cubicle Width 300 MM (Double-Busbar Version), Top Cable Exit
250
Cubicle Width 300 MM, Top Cable Exit
250
Cubicle Width 400 MM, Bottom Cable Exit
251
Cubicle Width 400 MM, Top Cable Exit
251
Cubicle Width 600 MM, Bottom Cable Exit
252
Cubicle Width 600 MM, Top Cable Exit
252
The Safe Torque off Function
253
Contents of this Chapter
253
Description
253
Compliance with the European Machinery Directive
254
Wiring
254
Activation Switch
254
Cable Types and Lengths
254
Frame N×R8I Inverter Unit (Internal Power Supply)
255
Grounding of Protective Shields
255
Multiple Inverter Units (Internal Power Supply)
256
Multiple Inverter Units (External Power Supply)
257
Operation Principle
257
Start-Up Including Acceptance Test
258
Acceptance Test Procedure
258
Acceptance Test Reports
258
Competence
258
Use
259
Maintenance
260
Competence
261
Fault Tracing
261
Safety Data
261
Abbreviations
262
Resistor Braking
265
Contents of this Chapter
265
Operating Principle
265
Factory-Installed Brake Choppers and Resistors
266
Technical Data
266
Ratings of Chopper/Resistor Combinations
266
SAFUR Resistor Data
267
Terminals and Cable Lead-Through Data of Factory-Installed Chopper/Resistor Cubicles
267
Planning the Braking System
267
Verifying the Load Capacity of the Braking Equipment
267
Calculating the Maximum Braking Power for a Custom Duty Cycle
268
Custom Resistor
268
Maximum Cable Length
269
Minimizing Electromagnetic Interference
269
Placing Custom Brake Resistors
269
Protecting the Brake System against Thermal Overload
269
Selecting and Routing the Cables of a Custom Resistor
269
Protecting the Resistor Cable against Short-Circuits
270
Thermal Protection of the Resistors
270
Mechanical Installation of Custom Brake Resistors
270
Electrical Installation of Custom Brake Resistors
270
Connection Diagram
270
Connection Procedure
270
Brake System Start up
271
ABB ACS880-07 Hardware Manual (270 pages)
INDUSTRIAL DRIVES
Brand:
ABB
| Category:
DC Drives
| Size: 32.89 MB
Table of Contents
Table of Contents
5
Table of Contents
9
1 Safety Instructions
15
Contents of this Chapter
15
Use of Warnings and Notes
15
General Safety in Installation, Start-Up and Maintenance
16
Electrical Safety in Installation, Start-Up and Maintenance
18
Electrical Safety Precautions
18
Additional Instructions and Notes
19
Optical Components
20
Printed Circuit Boards
20
Grounding
20
General Safety in Operation
22
Additional Instructions for Permanent Magnet Motor Drives
22
Safety in Installation, Start-Up, Maintenance
22
Safety in Operation
23
2 Introduction to the Manual
25
Contents of this Chapter
25
Target Audience
25
Categorization by Frame Size and Option Code
25
Quick Installation, Commissioning and Operation Flowchart
26
Terms and Abbreviations
26
Related Manuals
28
3 Operation Principle and Hardware Description
31
Contents of this Chapter
31
Product Overview
31
Single-Line Circuit Diagram of the Drive
32
Block Diagram of the Brake and DC Options (+D150, +D151 and +H356)
33
General Information on the Cabinet Layout
34
Cabinet Layout of Frames R6 to R8
35
Cabinet Layout of Frames R6 to R8 with Option +C129
36
Cabinet Layout of Frames R6 to R8 with Options +C129 and +F289
37
Cabinet Layout of Frame R9
39
Cabinet Layout of Frame R9 with Options +C129 and +F289
41
Cabinet Layout of Frames R10 and R11 - Bottom Entry and Exit of Cables
43
Cabinet Layout of Frames R10 and R11 - Top Entry and Exit of Cables (Option +C129)
45
Overview of Power and Control Connections
46
Door Switches and Lights
48
Main Switch-Disconnector (Q1)
48
Other Devices on the Door
48
Control Panel
49
Control by PC Tools
49
Descriptions of Options
49
Degree of Protection
49
Definitions
49
IP22 (UL Type 1)
50
IP42 (UL Type 1 Filtered) (Option +B054)
50
IP54 (UL Type 12) (Option +B055)
50
Marine Construction (Option +C121)
50
Cooling Air Intake through Bottom of Cabinet (Option +C128)
50
UL Listed (Option +C129)
50
Channeled Air Outlet (Option +C130)
50
CSA Approved (Option +C134)
51
Plinth Height (Options +C164 and +C179)
51
Seismic Design (Option +C180)
51
Empty Cubicles on Right (Options +C196
51
Empty Cubicles on Left (Options +C199
51
Resistor Braking (Options +D150 and +D151)
51
Du/Dt Filter (Option +E205)
51
Sine Filter (Option +E206)
51
Common Mode Filter (Option +E208)
52
Molded Case Circuit Breaker (MCCB, Option +F289)
52
Cabinet Heater with External Supply (Option +G300)
52
Cabinet Lighting (Option +G301)
52
Terminals for External Control Voltage (Option +G307)
52
Output for Motor Space Heater (Option +G313)
52
Ready/Run/Fault Lights (Options +G327
53
Halogen-Free Wiring and Materials (Option +G330)
53
V-Meter with Selector Switch (Option +G334)
53
A-Meter in One Phase (Option +G335)
53
Wire Markings
53
Standard Wiring
53
Additional Wire Markings
54
Bottom Cable Entry/Exit (Options +H350 and +H352)
54
Top Cable Entry/Exit (Options +H351 and +H353)
54
Cable Conduit Entry (Option +H358)
54
Additional Terminal Block X504 (Option +L504)
54
Thermal Protection with PTC Relays (Options +L505, +2L505, +L513, +2L513, +L536, +L537)
55
L505, +2L505, +L513, +2L513
55
L536, +L537
55
Thermal Protection with Pt100 Relays (Options +Nl506, +Nl514)
56
Starter for Auxiliary Motor Fan (Options +M6Xx)
56
What the Option Contains
56
Description
57
Type Designation Label
58
Type Designation Key
59
Basic Codes
59
Option Codes
59
ABB ACS880-07 Hardware Manual (260 pages)
45 to 710 kW, 50 to 700 hp
Brand:
ABB
| Category:
Controller
| Size: 46.76 MB
Table of Contents
Table of Contents
5
Safety Instructions
15
Contents of this Chapter
15
Use of Warnings
15
General Safety in Installation, Start-Up and Maintenance
16
Electrical Safety in Installation, Start-Up and Maintenance
18
Precautions before Electrical Work
18
Additional Instructions and Notes
19
Grounding
20
Additional Instructions for Permanent Magnet Motor Drives
21
Safety in Installation, Start-Up and Maintenance
21
Introduction to the Manual
23
Contents of this Chapter
23
Target Audience
23
Contents of the Manual
23
Related Manuals
24
Categorization by Frame Size and Option Code
24
Quick Installation, Start-Up and Operating Flowchart
24
Terms and Abbreviations
26
Operation Principle and Hardware Description
29
Contents of this Chapter
29
Product Overview
29
Single-Line Circuit Diagram of the Drive
30
Block Diagram of the Brake and DC Options (+D150, +D151 and +H356)
31
General Information on the Cabinet Layout
32
Cabinet Layout of Frames R6 to R8
33
Cabinet Layout of Frames R6 to R8 with Option +C129
34
Cabinet Layout of Frames R6 to R8 with Options +C129 and +F289
35
Cabinet Layout of Frame R9
37
Cabinet Layout of Frame R9 with Options +C129 and +F289
39
Cabinet Layout of Frames R10 and R11 - Bottom Entry and Exit of Cables
41
Cabinet Layout of Frames R10 and R11 - Top Entry and Exit of Cables (Option +C129)
43
Overview of Power and Control Connections
44
Door Switches and Lights
46
Main Switch-Disconnector (Q1)
46
Other Devices on the Door
46
Control Panel
47
Control by PC Tools
47
Descriptions of Options
47
Degree of Protection
47
Definitions
47
IP22 and UL Type 1 (Standard)
47
IP42 and UL Type 1 Filtered (Option +B054)
48
IP54 and UL Type 12 (Option +B055)
48
Cooling Air Intake through Bottom of Cabinet (Option +C128)
48
Channeled Air Outlet (Option +C130)
48
Marine Construction (Option +C121)
48
UL Listed (Option +C129)
48
CSA Approved (Option +C134)
49
Plinth Height (Options +C164 and +C179)
49
Seismic Design (Option +C180)
49
Empty Cubicles (Options +C196
49
Resistor Braking (Options +D150 and +D151)
49
EMC Filters (Options + E200, +E201, +E202, +E210)
49
Du/Dt Filter (Option +E205)
49
Sine Filter (Option +E206)
50
Common Mode Filter (Option +E208)
50
Line Contactor (Option +F250)
50
Flange Mounted Switch for MCCB (Option +F277)
50
Molded Case Circuit Breaker (MCCB, Option +F289)
50
Cabinet Heater with External Supply (Option +G300)
50
Cabinet Lightning (Option +G301)
51
Terminals for External Control Voltage (Option +G307)
51
Output for Motor Space Heater (Option +G313)
51
Ready/Run/Fault Lights (Options +G327
51
Halogen-Free Wiring and Materials (Option +G330)
51
V-Meter with Selector Switch (Option +G334)
51
A-Meter in One Phase (Option +G335)
52
Additional Wire Markings (Options +G340 and +G342)
52
Standard Wire Markings
52
Additional Wire Markings
52
Bottom Cable Entry/Exit (Options +H350 and +H352)
52
Top Cable Entry/Exit (Options +H351 and +H353)
53
DC Cable Connection Busbars (Option +H356)
53
US/UK Cable Conduit Entry (Option +H358)
53
Additional Terminal Block X504 (Option +L504)
53
Thermal Protection with PTC Relays
53
L536, +L537)
53
L505, +2L505, +L513, +2L513
53
L536, +L537
54
Thermal Protection with Pt100 Relays (Options +Nl506)
54
Starter for Auxiliary Motor Fan (Options +M600
55
What the Option Contains
55
Description
55
Type Designation Label
56
Type Designation Key
57
ABB ACS880-07 Hardware Manual (230 pages)
industrial drives (45 to 630 kW, 50 to 700 hp)
Brand:
ABB
| Category:
DC Drives
| Size: 12.06 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
13
Contents of this Chapter
13
Use of Warnings
13
General Safety in Installation, Start-Up and Maintenance
14
Electrical Safety in Installation, Start-Up and Maintenance
16
Precautions before Electrical Work
16
Additional Instructions and Notes
17
Grounding
18
Additional Instructions for Permanent Magnet Motor Drives
19
Safety in Installation, Start-Up and Maintenance
19
2 Introduction to the Manual
21
Contents of this Chapter
21
Target Audience
21
Contents of the Manual
21
Related Manuals
22
Categorization by Frame Size and Option Code
22
Quick Installation, Start-Up and Operating Flowchart
22
Terms and Abbreviations
23
3 Operation Principle and Hardware Description
25
Contents of this Chapter
25
Product Overview
25
Single-Line Circuit Diagram of the Drive
26
Block Diagram of the Brake and DC Options (+D150, +D151 and +H356)
27
General Information on the Cabinet Layout
28
Cabinet Layout of Frames R6 to R8
29
Cabinet Layout of Frames R6 to R8 with Option +C129
30
Cabinet Layout of Frames R6 to R8 with Options +C129 and +F289
31
Cabinet Layout of Frame R9
33
Cabinet Layout of Frame R9 with Options +C129 and +F289
35
Cabinet Layout of Frames R10 and R11
37
Overview of Power and Control Connections
39
Door Switches and Lights
41
Main Switch-Disconnector Q1
41
Control Panel
42
Control by PC Tools
42
Descriptions of Cabinet Options
42
Degree of Protection
42
Definitions
42
IP22 and UL Type 1 (Standard)
42
IP42 and UL Type 1 Filtered (Option +B054)
43
IP54 and UL Type 12 (Option +B055)
43
Channeled Air Outlet (Option +C130)
43
Marine Construction (Option +C121)
43
UL Listed (Option +C129)
43
CSA Approved (Option +C134)
44
Resistor Braking (Options +D150 and +D151)
44
EMC Filters (Options + E200, +E201, +E202, +E210)
44
Du/Dt Filter (Option +E205)
44
Common Mode Filter (Option +E208)
44
Cabinet Heater with External Supply (Option +G300)
44
Terminals for External Un-Interruptible Control Voltage (Option +G307)
45
Output for Motor Space Heater (Option +G313)
45
Additional Wire Markings (Options +G340 and +G342)
45
US/UK Gland/Conduit Plate (Option +H358)
46
Additional Terminal Block X504 (Option +L504)
46
Thermistor Relays (Options +L505, +2L505)
46
Pt100 Relays (Options +3L506, +5L506, +8L506)
47
What the Option Contains
47
Description
47
Type Designation Label
48
Type Designation Key
48
4 Mechanical Installation
53
Contents of this Chapter
53
Examining the Installation Site
53
Necessary Tools
54
Moving and Unpacking the Drive
55
Unpacking the Transport Package
56
Checking the Delivery
56
Moving the Drive Cabinet
56
Lifting the Drive Cabinet
57
Moving the Cabinet on Rollers
58
Final Placement of the Cabinet
58
Fastening the Cabinet to the Floor and Wall or Roof (Non-Marine Units)
59
General Rules
59
Fastening Methods
60
Alternative 1 - Clamping
60
Alternative 2 - Using the Holes Inside the Cabinet
60
Fastening the Cabinet to the Floor and Roof/Wall (Marine Units)
61
Miscellaneous
62
Cable Duct in the Floor below the Cabinet
62
Air Inlet through the Bottom (Option +C128)
62
Air Outlet Duct on the Cabinet Roof (Option +C130)
62
Calculating the Required Static Pressure Difference
63
Arc Welding
63
ABB ACS880-07 User Manual (84 pages)
ATEX-certified motor thermal protection functions for cabinet-built drives
Brand:
ABB
| Category:
DC Drives
| Size: 2.14 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
9
Contents of this Chapter
9
Use of Warnings and Notes
9
ATEX-Certified Motor Thermal Protection Functions
9
Electrical Safety Precautions
11
2 Introduction to the Manual
13
Contents of this Chapter
13
Applicability
13
Target Audience
13
Exclusion of Liability
14
Terms and Abbreviations
14
Related Manuals
15
3 ATEX-Certified Motor Thermal Protection Function with PTC Thermistor Relays
17
(+L513+Q971)
17
Contents of this Chapter
17
Option Description
17
Operation Principle
19
Without an FSO Module
19
With an FSO Module
20
Implementation of the Manual Reset
21
Indications of the Motor Thermal Protection Function
21
Commissioning the Drive for a Motor in a Hazardous Area
21
PTC Thermistor Relays
22
ABB CM-MSS.41 Thermistor Motor Protection Relay
22
Layout
22
Operation Diagram
23
DOLD MK 9163N.12/110-ATEX Thermistor Relay
23
Layout
23
Operation Diagram
24
Wiring
24
Insulation of the Sensor Circuit
24
General Wiring Instructions
25
Wiring Example
25
Start-Up and Acceptance Test
26
Maintenance
27
Fault Tracing
27
Safety Data and Block Diagrams
27
Without an FSO Module
27
With an FSO Module
28
4 ATEX-Certified Motor Thermal Protection Function with Pt100 Relays
29
(+L514+Q971)
29
Contents of this Chapter
29
Option Description
29
Pt100 Relays
30
Operation Principle
31
Without an FSO Module
31
With an FSO Module
32
Implementation of the Manual Reset
33
Indications of the Motor Thermal Protection Function
33
Commissioning the Drive for a Motor in a Hazardous Area
33
Pt100 Relays
34
GM International D1073S Relay (Programmable)
34
Layout
34
PR Electronics 9116B1 Universal Converter Relay (Programmable)
35
Layout
35
Pt100 Relay Programming
35
Wiring
35
Insulation of the Sensor Circuit
35
General Wiring Instructions
36
Wiring Example
37
Start-Up and Acceptance Test
37
Maintenance
38
Fault Tracing
38
Safety Data and Block Diagrams
39
Without an FSO Module
39
With an FSO Module
40
ABB ACS880-07 User Manual (80 pages)
Industrial Drives, ATEX-certified motor thermal protection functions for cabinet-built ACS880 drives (options +L513+Q971 and +L514+Q971)
Brand:
ABB
| Category:
DC Drives
| Size: 6.91 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Example Circuit Diagrams of this Manual
10
Commissioning the Drive for a Motor in a Hazardous Area
11
Minimum Switching Frequency
11
Target Audience
11
Contents
11
Related Documents
11
Terms and Abbreviations
12
Exclusion of Liability
13
2 ATEX-Certified Motor Thermal Protection Function with PTC Thermistor Relays
15
Contents of this Chapter
15
Description
16
Operation Principle
17
Without an FSO Module
17
With an FSO Module
18
Resetting the ATEX-Certified Motor Thermal Protection Function
19
Indications of the ATEX-Certified Motor Thermal Protection Function
19
PTC Thermistor Relays
20
ABB CM-MSS.41 Thermistor Motor Protection Relay
21
Layout
21
Operation Diagram
21
DOLD MK 9163N.12/110-ATEX Thermistor Relay
22
Layout
22
Operation Diagram
22
Wiring
23
General Wiring Instructions
23
Wiring Example
24
Start-Up and Acceptance Test
25
Checks and Settings with no Voltage Connected
25
Settings with Voltage Connected
25
Acceptance Test Procedure
25
Maintenance
26
Fault Tracing
26
Safety Data and Block Diagrams
27
Without an FSO Module
27
With an FSO Module
27
3 ATEX-Certified Motor Thermal Protection Function with Pt100 Relays (+L514+Q971)
29
Contents of this Chapter
29
Description
30
General
30
Pt100 Relays
31
Operation Principle
32
Without an FSO Module
32
With an FSO Module
33
Resetting the ATEX-Certified Motor Thermal Protection Function
34
Indications of the ATEX-Certified Motor Thermal Protection Function
34
Pt100 Relays
35
GM International D1073S Relay (Programmable)
35
Layout
35
Prelectronics 9116B1 Universal Converter Relay (Programmable)
36
Layout
36
Pt100 Relay Programming
36
Wiring
37
General Wiring Instructions
37
Wiring Example
38
Start-Up and Acceptance Test
39
Checks and Settings with no Voltage Connected
39
Settings with Voltage Connected
39
Acceptance Test Procedure
39
Maintenance
40
Fault Tracing
40
Safety Data
41
Without an FSO Module
41
With an FSO Module
41
ABB ACS880-07 User Manual (74 pages)
Brand:
ABB
| Category:
DC Drives
| Size: 1.33 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
9
Contents of this Chapter
9
Use of Warnings and Notes
9
Instructions for Functional Safety Circuits
9
Electrical Safety Precautions
10
2 Introduction to the Manual
13
Contents of this Chapter
13
Applicability
13
Target Audience
13
Exclusion of Liability
14
Quick Reference Guide for Taking a Safety Function into Use
14
Related Manuals
14
Terms and Abbreviations
16
3 Option Description
17
Contents of this Chapter
17
Overview
17
Summary of Wirings and Settings
18
Operation Principle
20
Time Schemes with a Speed Estimate (no Safety Encoder)
21
Emergency Stop, Stop Category 0
21
Emergency Stop, Stop Category 1 with Time Monitoring
22
Emergency Stop, Stop Category 1 with Ramp Monitoring
24
Time Schemes with a Safety Encoder
27
Emergency Stop, Stop Category 0
27
Emergency Stop, Stop Category 1 with Time Monitoring
28
Emergency Stop, Stop Category 1 with Ramp Monitoring
30
Operation Principle Diagrams
32
ACS880-07 Drives, Frames R6 to R11 and ACS880-17/-37 Drives, Frame R8
32
ACS880-07/07LC Drives, Frames N×Dxt + N×R8I
33
ACS880-17/17LC/37/37LC Drives, Frames N×R8I + N×R8I
35
ACS880-17/37 Drives, Frame R11
37
Fault Reaction Function
38
FSO Module
38
Resetting the FSO Module
38
FSE-31 Module
39
Safety Encoder
39
STO Function in the Drive
39
4 Electrical Installation
41
Contents of this Chapter
41
Wiring
41
Customer-Installed Main Breaker in ACS880-07LC/17LC/37LC Drives
42
5 Parameter Settings
43
Contents of this Chapter
43
Competence
43
FSO Module Parameter Settings
43
General Parameters
44
Parameters for the STO Function
46
Parameters for the SSE Function
48
I/O Parameters
49
Parameters for Emergency Stop, Stop Category 0
50
Parameters for Emergency Stop, Stop Category 1
51
Changing the Stop Category from 0 to 1
53
FSE-31 Module and Safety Pulse Encoder Related Parameters
54
Drive Parameter Settings
55
Additional Parameter Settings for ACS880-07/07LC Drives, Frames N×Dxt + N×R8I and ACS880-17/17LC/37/37LC Drives, Frames N×R8I + N×R8I
55
Additional Parameter Settings for ACS880-17/37, Frames R8 and R11
55
Safety Pulse Encoder Parameters
56
SS1 Ramp Parameters
56
ABB ACS880-07 Electrical Planning Instructions (52 pages)
Multidrive cabinets and modules
Brand:
ABB
| Category:
Industrial Electrical
| Size: 2.53 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Target Audience
9
Terms and Abbreviations
9
Related Manuals
11
Cabinet-Installed Multidrive Manuals
11
Multidrive Module Manuals
11
2 Electrical Planning Guidelines
13
Contents of this Chapter
13
Limitation of Liability
13
Selecting the Supply Disconnecting Device
13
Cabinet-Installed Multidrives
13
Multidrive Modules
13
Selecting the Main Contactor (Breaker)
14
Cabinet-Installed Multidrives
14
Multidrive Modules
14
Selecting the Supply Transformer
15
Basic Guidelines
15
Additional Notes
16
A Drive Larger than 500 Kva with an IGBT Supply Unit or a Regenerative Rectifier Unit
16
A Drive with a 12-Pulse Diode Supply Unit
17
Two Parallel-Connected Supply Units
17
Examining the Compatibility of the Motor and Drive
18
Protecting the Motor Insulation and Bearings
18
Requirements Table
18
Availability of Du/Dt Filter and Common Mode Filter by Drive Type
21
Additional Requirements for Explosion-Safe (EX) Motors
21
And am
21
Additional Requirements for Braking Applications
21
Additional Requirements for Drives with an IGBT Supply Unit or Regenerative Rectifier Unit
21
Additional Requirements for ABB High-Output and IP23 Motors
21
Additional Requirements for Non-ABB High-Output and IP23 Motors
22
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
23
Additional Note for Sine Filters
23
Selecting the Power Cables
24
General Rules
24
Typical Power Cable Sizes
24
Alternative Power Cable Types
25
Recommended Power Cable Types
25
Power Cable Types for Limited Use
25
Not Allowed Power Cable Types
26
Power Cable Shield
26
Additional US Requirements
27
Metal Conduit
27
Selecting the Control Cables
28
Shielding
28
Signals in Separate Cables
28
Signals that Can be Run in the same Cable
28
Relay Cable Type
28
Control Panel Cable Length and Type
28
Routing the Cables
29
Guidelines for Routing the Cables
29
Separate Control Cable Ducts
30
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
30
Implementing Thermal Overload and Short Circuit Protections
31
Protecting the Input Power Cable against Thermal Overload
31
Protecting the Input Power Cable in Short-Circuits
31
Protecting the Drive against Thermal Overload
31
Cabinet-Installed Multidrives
31
Multidrive Modules
31
Protecting against Short-Circuit Inside the Drive
31
Multidrive Modules
32
Protecting the Motor and Motor Cable in Short-Circuits
32
Protecting the Motor Cables against Thermal Overload
32
Protecting the Motor against Thermal Overload
32
Implementing a Motor Temperature Sensor Connection
33
Connection of Motor Temperature Sensor to the Drive Via an Option Module
33
Implementing a Ground Fault Protecting Function
34
Cabinet-Installed Multidrives
34
Residual Current Device Compatibility
34
Multidrives Modules
34
Implementing the Emergency Stop Function
35
Cabinet-Installed Multidrives
35
Multidrive Modules
35
Implementing the Safe Torque off Function
35
Implementing the Prevention of Unexpected Start-Up Function
36
Cabinet-Installed Multidrives
36
Multidrive Modules
36
Implementing the Safely-Limited Speed Function
36
Implementing the Functions Provided by the FSO-XX Safety Functions Module
36
Multidrive Modules
37
Supplying Power for the Auxiliary Circuits
37
Cabinet-Installed Multidrives
37
Using Power Factor Compensation Capacitors with the Drive
37
Using a Safety Switch between the Drive and the Motor
37
Implementing the Power-Loss Ride-Through
38
Cabinet-Installed Drives with Main Contactor (Option +F250)
38
Implementing the Control of a Contactor between Drive and Motor
38
Implementing a Bypass Connection
39
Protecting the Contacts of Relay Outputs
39
ABB ACS880-07 Electrical Planning Manual (50 pages)
liquid-cooled multidrive cabinets and modules
Brand:
ABB
| Category:
Industrial Equipment
| Size: 1.33 MB
Table of Contents
Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Terms and Abbreviations
10
Related Documents
11
Cabinet-Installed Multidrive Manuals
11
Multidrive Module Manuals
11
Electrical Planning Guidelines
13
Contents of this Chapter
13
Limitation of Liability
13
Selecting the Supply Disconnecting Device
13
Cabinet-Installed Multidrives
13
Multidrive Modules
13
European Union
13
North America
14
Other Regions
14
Selecting the Main Contactor (Breaker)
14
Cabinet-Installed Multidrives
14
Multidrive Modules
14
Selecting the Supply Transformer
15
Cabinet-Installed Multidrives
15
Basic Guidelines
15
Additional Notes
16
Multidrive Modules
17
IGBT Supply Modules ACS880-204LC
17
Diode Supply Modules ACS880-304LC+A019
17
Examining the Compatibility of the Motor and Drive
18
Protecting the Motor Insulation and Bearings
18
Requirements Table
18
Availability of Du/Dt Filter and Common Mode Filter by Drive or Inverter Type
21
Additional Requirements for Explosion-Safe (EX) Motors
21
And am
21
Additional Requirements for Braking Applications
21
Additional Requirements for Drives with an IGBT Supply Unit or Regenerative Rectifier Unit
21
Additional Requirements for ABB High-Output and IP23 Motors
21
Additional Requirements for Non-ABB High-Output and IP23 Motors
22
Additional Note for Sine Filters
22
Selecting the Power Cables
23
General Guidelines
23
Typical Power Cable Sizes
23
Power Cable Types
24
Recommended Power Cable Types
24
Alternate Power Cable Types
24
Not Allowed Power Cable Types
25
Power Cable Shield
25
Selecting the Control Cables
27
Shielding
27
ABB ACS880-07 Manual (66 pages)
Safely-limited speed with the encoder interface (option +Q965)
Brand:
ABB
| Category:
DC Drives
| Size: 1.29 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
8
Electrical Safety Precautions
9
2 Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
12
Quick Reference Guide for Taking a Safety Function into Use
12
Related Manuals
12
Terms and Abbreviations
14
3 Option Description
15
Contents of this Chapter
15
Overview
15
Summary of Wirings and Settings
16
Operation Principle
17
SLS Function
17
SLS with Speed below the Monitored Speed
18
SLS with Speed above the Monitored Speed - Time Monitoring
20
SLS with Speed above the Monitored Speed - Ramp Monitoring
22
SLS Reaction When Modulation Is Lost During Deceleration Ramp
23
SMS Function
28
SSM Function
29
Drive Modulation Loss When Encoder Feedback Is Used
30
Operation Principle Diagram
31
Fault Reaction Function
32
FSO Module
32
Resetting the FSO Module
32
FSE-31 Module and Safety Encoder
32
Drive STO Function
33
4 Electrical Installation
35
Contents of this Chapter
35
Wiring
35
SLS Function
36
SMS Function
36
SSM Function
36
5 Parameter Settings
37
Contents of this Chapter
37
Competence
37
FSO Module Parameter Settings
37
General Parameters
38
Parameters for the STO Function
39
Parameters for the SSE Function
40
Parameters for the SLS Function
43
Parameters for the SMS Function
46
Parameters for the SSM Function
46
FSE-31 Module and Safety Pulse Encoder Related Parameters
47
Drive Parameter Settings
49
Ramp Parameters
49
ABB ACS880-07 User Manual (62 pages)
Safely-limited speed with the encoder interface (option +Q965)
Brand:
ABB
| Category:
DC Drives
| Size: 1.24 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
7
Electrical Safety Precautions
8
2 Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
12
Quick Reference Guide for Taking a Safety Function into Use
12
Related Manuals
12
Terms and Abbreviations
14
3 Option Description
15
Contents of this Chapter
15
Overview
15
Summary of Wirings and Setting
16
Operation Principle
17
SLS Function
17
SLS with Speed below the Monitored Speed
18
SLS with Speed above the Monitored Speed - Time Monitoring
19
SLS with Speed above the Monitored Speed - Ramp Monitoring
20
SLS Reaction When Modulation Is Lost During Deceleration Ramp, with Ramp Monitoring
21
SMS Function
27
SSM Function
28
Drive Modulation Loss When Encoder Feedback Is Used
29
Operation Principle Diagram
29
Fault Reaction Function
31
FSO Module
31
FSE-31 Module
31
Safety Encoder
32
STO Function in the Drive
32
Parameter Settings
32
FSO Module Parameter Settings
32
General Parameters
33
Parameters for the STO Function
34
Parameters for the SSE Function
36
Parameters for the SLS Function
38
Parameters for the SMS Function
42
Parameters for the SSM Function
43
FSE-31 Module and Safety Pulse Encoder Related Parameters
44
Drive Parameter Settings
46
Ramp Parameters
46
Safety Pulse Encoder Parameters
46
4 Electrical Installation
47
Contents of this Chapter
47
Wiring
47
SLS Function
48
SMS Function
48
SSM Function
48
ABB ACS880-07 User Manual (58 pages)
Emergency stop, configurable stop category 0 or 1 option PLUSQ979 for drives
Brand:
ABB
| Category:
Servo Drives
| Size: 0.84 MB
Table of Contents
List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
10
Target Audience
10
Contents
11
Related Documents
11
Abbreviations
11
Exclusion of Liability
13
Quick Reference Guide for Implementing a Safety System
14
2 Option Description and Instructions
15
Contents of this Chapter
15
Overview
15
Summary of Wirings and Settings
16
Operation Principle
18
Time Schemes Without a Safety Encoder
18
Emergency Stop, Stop Category 0
18
Emergency Stop, Stop Category 1 with Time Monitoring
20
Emergency Stop, Stop Category 1 with Ramp Monitoring
22
Time Schemes with a Safety Encoder
24
Emergency Stop, Stop Category 0
24
Emergency Stop, Stop Category 1 with Time Monitoring
25
Emergency Stop, Stop Category 1 with Ramp Monitoring
27
Circuit Diagram
29
Wiring
30
Use of the Safety Function
31
Activating
31
Resetting
31
Emergency Stop Indications
32
Fault Reaction Function
32
FSO Module
32
FSE Module
33
Safety Encoder
33
STO Function in the Drive
33
3 Parameter Settings
35
Contents of this Chapter
35
Introduction
35
FSO Module
35
General Parameters
36
Parameters for the STO Function
37
Parameters for the SSE Function
39
I/O Parameters
39
Parameters for Emergency Stop, Stop Category 0
40
Parameters for Emergency Stop, Stop Category 1
40
Changing the Stop Category from 0 to 1
41
FSE Module and Safety Pulse Encoder Parameters
43
Drive
44
Parameter 31.22 STO Indication Run/Stop
44
Safety Pulse Encoder Parameters
44
SS1 Ramp Parameters
44
ABB ACS880-07 User Manual (58 pages)
Emergency stop, configurable stop category 0 or 1 (option +Q979)
Brand:
ABB
| Category:
DC Drives
| Size: 1.11 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
8
Electrical Safety Precautions
9
2 Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
12
Quick Reference Guide for Taking a Safety Function into Use
12
Related Manuals
12
Terms and Abbreviations
14
3 Option Description
15
Contents of this Chapter
15
Overview
15
Summary of Wirings and Settings
16
Operation Principle
17
Time Schemes with a Speed Estimate (no Safety Encoder)
18
Emergency Stop, Stop Category 0
18
Emergency Stop, Stop Category 1 with Time Monitoring
19
Emergency Stop, Stop Category 1 with Ramp Monitoring
21
Time Schemes with a Safety Encoder
23
Emergency Stop, Stop Category 0
23
Emergency Stop, Stop Category 1 with Time Monitoring
24
Emergency Stop, Stop Category 1 with Ramp Monitoring
26
Operation Principle Diagrams
28
Fault Reaction Function
29
FSO Module
29
Resetting the FSO Module
30
FSE-31 Module and Safety Encoder
30
Drive STO Function
30
4 Electrical Installation
31
Contents of this Chapter
31
Wiring
31
5 Parameter Settings
33
Contents of this Chapter
33
Competence
33
FSO Module Parameter Settings
33
General Parameters
34
Parameters for the STO Function
36
Parameters for the SSE Function
38
I/O Parameters
38
Parameters for Emergency Stop, Stop Category 0
39
Parameters for Emergency Stop, Stop Category 1
39
Changing the Stop Category from 0 to 1
41
FSE-31 Module and Safety Pulse Encoder Related Parameters
42
Drive Parameter Settings
44
ABB ACS880-07 User Manual (58 pages)
Emergency stop, stop category 1 (option +Q952) for
Brand:
ABB
| Category:
DC Drives
| Size: 1.08 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
9
Contents of this Chapter
9
Use of Warnings and Notes
9
Instructions for Functional Safety Circuits
9
Electrical Safety Precautions
10
2 Introduction to the Manual
13
Contents of this Chapter
13
Applicability
13
Target Audience
13
Exclusion of Liability
13
Quick Reference Guide for Taking a Safety Function into Use
14
Related Manuals
14
Terms and Abbreviations
15
3 Option Description
17
Contents of this Chapter
17
Overview
17
Operation Principle
18
ACS880-07 Drives, Frames R6 to R11 and ACS880-17/-37 Drives, Frame R8
18
ACS880-17/37 Drives, Frame R11
20
ACS880-07/07LC Drives, Frames N×Dxt + N×R8I
22
ACS880-17/37 and -17LC/37LC Drives, Frames N×R8I + N×R8I
24
Fault Reaction Function
26
Hardware Settings
26
4 Electrical Installation
27
Contents of this Chapter
27
Wiring
27
Customer-Installed Main Breaker in ACS880-07LC/17LC/37LC Drives
28
5 Parameter Settings
29
Contents of this Chapter
29
Drive Parameter Settings
29
Additional Parameter Settings for ACS880-07/07LC Drives, Frames N×Dxt + N×R8I and ACS880-17/17LC/37/37LC Drives, Frames N×R8I + N×R8I
30
Additional Parameter Settings for ACS880-17/37, Frames R8 and R11
31
6 Use of the Safety Function
33
Contents of this Chapter
33
Activating the Safety Function
33
Resetting the Safety Function
33
7 Start-Up and Acceptance Test
35
Contents of this Chapter
35
Validation of the Safety Functions
35
Competence
35
Validation Procedure
35
Acceptance Test Reports
36
Start-Up and Acceptance Test
36
8 Fault Tracing
39
Contents of this Chapter
39
ACS880-07 Drives, Frames R6 to R11 and ACS880-17/37 Drives, Frames R8 and R11
40
Reporting Problems and Failures Related to Safety Functions
40
9 Maintenance
41
Contents of this Chapter
41
Safety Circuit Maintenance
41
Proof Test Interval
42
Competence
42
Residual Risk
42
Intentional Misuse
42
Decommissioning
42
ABB ACS880-07 User Manual (48 pages)
OPTIONS FOR DRIVES, Emergency stop, stop category 1 option
Brand:
ABB
| Category:
DC Drives
| Size: 1.08 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
7
Electrical Safety Precautions
8
2 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Target Audience
9
Exclusion of Liability
9
Quick Reference Guide for Taking a Safety Function into Use
10
Related Manuals
10
Terms and Abbreviations
12
3 Option Description
13
Contents of this Chapter
13
Overview
13
Operation Principle
13
ACS880-07 Drives, Frames R6 to R11 and ACS880-17/-37 Drives, Frame R8
14
ACS880-17/37 Drives, Frame R11
16
ACS880-07 Drives, Frames Nxdxt + Nxr8I
18
ACS880-17/37 and -17LC/37LC Drives, Frames Nxr8I + Nxr8I
20
Fault Reaction Function
21
Parameter Settings
22
Drive Parameter Settings
22
Additional Parameter Settings for ACS880-07 Drives, Frames Nxdxt + Nxr8I and ACS880-17/17LC/37/37LC Drives, Frames Nxr8I + Nxr8I
23
Additional Parameter Settings for ACS880-17/37, Frames R8 and R11
23
Hardware Settings
23
4 Electrical Installation
25
Contents of this Chapter
25
Wiring
25
Customer-Installed Main Breaker in ACS880-17LC/37LC Drives
26
5 Use of the Safety Function
27
Contents of this Chapter
27
Activating the Safety Function
27
Resetting the Safety Function
27
6 Start-Up and Acceptance Test
29
Contents of this Chapter
29
Validation of the Safety Functions
29
Competence
29
Validation Procedure
29
Acceptance Test Reports
30
30 Start-Up and Acceptance Test
30
7 Fault Tracing
33
Contents of this Chapter
33
ACS880-07 Drives, Frames R6 to R11 and ACS880-17/37 Drives, Frame R11
34
Reporting Problems and Failures Related to Safety Functions
34
8 Maintenance
35
Contents of this Chapter
35
Safety Circuit Maintenance
35
Proof Test Interval
35
Competence
36
Residual Risk
36
Intentional Misuse
36
Decommissioning
36
ABB ACS880-07 User Manual (40 pages)
Prevention of unexpected start-up (option +Q950)
Brand:
ABB
| Category:
Controller
| Size: 0.68 MB
Table of Contents
List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual
7
Contents of this Chapter
7
Applicability
7
Safety Instructions
8
Target Audience
8
Contents
9
Related Documents
9
Abbreviations
9
Exclusion of Liability
10
Quick Reference Guide for Implementing a Safety System
11
2 Option Description and Instructions
13
Contents of this Chapter
13
Overview
13
Summary of Wirings and Settings
14
Operation Principle
15
Time Scheme
15
Operation Principle Diagram
16
Wiring
18
Use of the Safety Function
19
Activating
19
Resetting
19
POUS Indications
19
Fault Reaction Function
19
FSO Module
19
FSE Module
20
Safety Encoder
20
STO Function in the Drive
20
3 Parameter Settings
21
Contents of this Chapter
21
Introduction
21
FSO Module
21
General Parameters
22
Parameters for the STO Function
22
Parameters for the SSE Function
23
Parameters for the POUS Function
23
FSE Module and Safety Pulse Encoder Parameters
24
Drive Parameter Settings
25
Safety Pulse Encoder Parameters
25
4 Start-Up and Acceptance Test
27
Contents of this Chapter
27
Safety Encoder Interface
27
28 Start-Up and Acceptance Test
28
Checks and Settings with no Voltage Connected
28
Settings with Voltage Connected
28
Acceptance Test Procedure
28
5 Maintenance
31
Contents of this Chapter
31
Proof Test Interval
32
Competence
32
Residual Risk
32
Intentional Misuse
32
Decommissioning
32
ABB ACS880-07 User Manual (42 pages)
Brand:
ABB
| Category:
DC Drives
| Size: 1 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
8
Electrical Safety Precautions
9
2 Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
12
Quick Reference Guide for Taking a Safety Function into Use
12
Related Manuals
12
Terms and Abbreviations
14
3 Option Description
15
Contents of this Chapter
15
Overview
15
Summary of Wirings and Settings
16
Operation Principle
17
Time Scheme
17
Operation Principle Diagram
18
Fault Reaction Function
19
FSO Module
19
Resetting the FSO Module
19
Drive STO Function
19
4 Electrical Installation
21
Contents of this Chapter
21
Wiring
21
5 Parameter Settings
23
Contents of this Chapter
23
Competence
23
FSO Module Parameter Settings
23
General Parameters
24
Parameters for the STO Function
25
Parameters for the SSE Function
25
Parameters for the POUS Function
25
Drive Parameter Settings
27
6 Use of the Safety Function
29
Contents of this Chapter
29
Activating the Safety Function
29
Resetting the Safety Function
29
7 Start-Up and Validation Test
31
Contents of this Chapter
31
Validation of the Safety Functions
31
Competence
31
Validation Procedure
31
Validation Test Reports
32
Start-Up and Validation Test
32
8 Maintenance
35
Contents of this Chapter
35
Safety Circuit Maintenance
35
Proof Test Interval
35
Competence
36
Residual Risk
36
Intentional Misuse
36
Decommissioning
36
ABB ACS880-07 User Manual (36 pages)
Emergency stop, stop category 0 (option +Q951)
Brand:
ABB
| Category:
Controller
| Size: 0.61 MB
Table of Contents
List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual
7
Contents of this Chapter
7
Applicability
7
Safety Instructions
7
Target Audience
8
Contents
8
Related Documents
8
Abbreviations
8
Exclusion of Liability
9
Quick Reference Guide for Implementing a Safety System
10
2 Option Description and Instructions
11
Contents this Chapter
11
Overview
11
Operation Principle
12
ACS880-07 Drives, Frames R6 to R11 and ACS880-17/-37 Drives, Frame R8
12
ACS880-17/37 Drives, Frame R11
13
ACS880-07 Drives, Frames Nxdxt + Nxr8I
14
ACS880-17/37 Drives, Frames Nxr8I + Nxr8I
15
Fault Reaction Function
16
Parameter Settings
16
Hardware Settings
17
Wiring
17
Start-Up and Acceptance Test
18
Checks and Settings with no Voltage Connected
18
Settings with Voltage Connected
18
Acceptance Test
18
Use of the Safety Function
20
Activating
20
Resetting
20
Emergency Stop Indications
20
Fault Tracing
20
Maintenance
21
Proof Test Interval
21
Competence
21
Residual Risk
21
Intentional Misuse
22
Decommissioning
22
Safety Data
23
Safety Data Values
23
ACS880-07 Drives with a Main Contactor
24
ACS880-17/37 Drives with a Main Contactor
26
ACS880-07/17/37 Drives with a Main Circuit Breaker
28
Safety Component Types
28
Safety Block Diagrams
29
Relevant Failure Modes
30
Fault Exclusions
30
Operation Delays
30
General Rules, Notes and Definitions
31
Validation of the Safety Functions
31
Validation Procedure
31
Acceptance Test Reports
31
Competence
31
Ambient Conditions
32
ACS880-07 Drives, Frames R6 to R11
32
Reporting Problems and Failures Related to Safety Functions
32
Related Standards and Directives
33
Compliance with the European Machinery Directive
33
ABB ACS880-07 User Manual (36 pages)
Emergency stop, stop category 1 (option+Q964) for
Brand:
ABB
| Category:
DC Drives
| Size: 1.01 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
8
Electrical Safety Precautions
9
2 Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
11
Quick Reference Guide for Taking a Safety Function into Use
12
Terms and Abbreviations
12
3 Option Description
13
Contents of this Chapter
13
Overview
13
Operation Principle
14
Fault Reaction Function
15
Hardware Settings
16
4 Electrical Installation
17
Contents of this Chapter
17
Wiring
17
5 Parameter Settings
19
Contents of this Chapter
19
Drive Parameter Settings
19
Additional Parameter Settings for ACS880-07/07LC Drives, Frames N×Dxt + N×R8I and ACS880-17/17LC/37/37LC Drives, Frames N×R8I + N×R8I
20
6 Use of the Safety Function
21
Contents of this Chapter
21
Activating the Safety Function
21
Resetting the Safety Function
22
7 Start-Up and Validation Test
23
Contents of this Chapter
23
Validation of the Safety Functions
23
Competence
23
Validation Procedure
23
Validation Test Reports
24
Start-Up and Validation Test
24
8 Fault Tracing
27
Contents of this Chapter
27
Reporting Problems and Failures Related to Safety Functions
28
9 Maintenance
29
Contents of this Chapter
29
Safety Circuit Maintenance
29
Proof Test Interval
29
Competence
30
Residual Risk
30
Intentional Misuse
30
Decommissioning
30
10 Technical Data
31
Contents of this Chapter
31
Safety Data
31
Safety Data Values
31
Safety Component Types
32
Safety Block Diagrams
32
Relevant Failure Modes
32
Fault Exclusions
32
Operation Delays
33
Ambient Conditions
33
ACS880-07 Drives, Frames R6
33
Related Standards and Directives
33
Compliance with the European Machinery Directive
34
Further Information
35
ABB ACS880-07 User Manual (36 pages)
Prevention of unexpected start-up (option +Q957)
Brand:
ABB
| Category:
DC Drives
| Size: 0.96 MB
Table of Contents
Table of Contents
5
Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
7
Electrical Safety Precautions
8
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
11
Quick Reference Guide for Taking a Safety Function into Use
12
Related Manuals
12
Terms and Abbreviations
14
Option Description
15
Contents of this Chapter
15
Overview
15
Operation Principle
16
Fault Reaction Function
17
Parameter Settings
17
Drive Parameter Settings
17
Additional Parameter Settings for ACS880-07 Drives, Frames Nxdxt + Nxr8I and ACS880-17/17LC/37/37LC Drives, Frames Nxr8I + Nxr8I
17
Hardware Settings
18
Electrical Installation
19
Contents of this Chapter
19
Wiring
19
Use of the Safety Function
21
Contents of this Chapter
21
Activating the Safety Function
21
Resetting the Safety Function
21
Start-Up and Acceptance Test
23
Contents of this Chapter
23
Validation of the Safety Functions
23
Competence
23
Validation Procedure
23
Acceptance Test Reports
24
Start-Up and Acceptance Test
24
Fault Tracing
27
Contents of this Chapter
27
Reporting Problems and Failures Related to Safety Functions
27
Maintenance
29
Contents of this Chapter
29
Safety Circuit Maintenance
29
Proof Test Interval
29
Competence
30
Residual Risk
30
Intentional Misuse
30
Decommissioning
30
Technical Data
31
Contents of this Chapter
31
ABB ACS880-07 User Manual (26 pages)
Prevention of unexpected start-up (option +Q957)
Brand:
ABB
| Category:
Controller
| Size: 0.56 MB
Table of Contents
List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual
7
Contents of this Chapter
7
Applicability
7
Safety Instructions
7
Target Audience
8
Contents
8
Related Documents
8
Abbreviations
9
Exclusion of Liability
9
Quick Reference Guide for Implementing a Safety System
10
2 Option Description and Instructions
11
Contents this Chapter
11
Overview
11
Operation Principle
13
Fault Reaction Function
14
Parameter Settings
14
Hardware Settings
14
Wiring
15
Start-Up and Acceptance Test
16
Checks and Settings with no Voltage Connected
16
Settings with Voltage Connected
16
Acceptance Test
16
Use of the Safety Function
18
Activating
18
Resetting
18
POUS Indications
18
Fault Tracing
18
Maintenance
18
Proof Test Interval
19
Competence
19
Residual Risk
19
Intentional Misuse
19
Decommissioning
19
Safety Data
20
Safety Data Values
20
Safety Component Types
20
Safety Block Diagram
20
Relevant Failure Modes
21
Fault Exclusions
21
Operation Delays
21
General Rules, Notes and Definitions
21
Validation of the Safety Functions
21
Validation Procedure
21
Acceptance Test Reports
21
Competence
22
Related Standards and Directives
23
Product and Service Inquiries
25
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Industrial Equipment
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