Toro 07384 Operator's Manual
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Toro 07384 Operator's Manual

Toro 07384 Operator's Manual

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Original Instructions (EN)
Workman
®
Model No. 07383—Serial No. 401420001 and Up
Model No. 07384—Serial No. 401420001 and Up
Model No. 07384TC—Serial No. 401400001 and Up
Model No. 07386—Serial No. 401400001 and Up
Model No. 07386TC—Serial No. 401400001 and Up
Form No. 3421-731 Rev C
HDX Utility Vehicle
*3421-731*

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  • Page 1 Workman ® HDX Utility Vehicle Model No. 07383—Serial No. 401420001 and Up Model No. 07384—Serial No. 401420001 and Up Model No. 07384TC—Serial No. 401400001 and Up Model No. 07386—Serial No. 401400001 and Up Model No. 07386TC—Serial No. 401400001 and Up *3421-731* Register at www.Toro.com.
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the model and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Replacing the Fuel Filter ........42 Inspecting Fuel Lines and Connections..... 43 Electrical System Maintenance ......43 Safety ............... 4 Electrical System Safety ........43 General Safety ........... 4 Servicing the Fuses .......... 43 Safety and Instructional Decals ......5 Jump-Starting the Machine.......

  • Page 4: Safety

    Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1.
  • Page 6 decal105-4215 105-4215 decal106-2355 1. Warning—avoid pinch points. 106-2355 1. Slow 3. Transmission—third high; no fast speed 2. Fast decal105-7977 105-7977 1. Tank 2. Pressure decal106-2353 106-2353 1. Electrical power point...
  • Page 7 decal106-2377 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystanders a safe distance away from the machine. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6.
  • Page 8 decal110-0806 110-0806 1. Caution—do not use starting fluid decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal106-7767 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. decal115-2281 115-2281 1.
  • Page 9 decal115-2282 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts, keep all guards and shields in place. 3. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance away from the machine, do not carry passengers in the cargo bed, keep arms and legs inside of the machine at all times, and use seat belts and handholds. decal115-7756 115-7756 1.
  • Page 10 decal121-6287 121-6287 decal121-6286 121-6286 1. Fill the reservoir with engine coolant to the bottom of the filler neck. 1. Check the coolant level 2. Do not open or add coolant to the radiator; doing so daily before use of the machine. Read introduces air into the the Operator's Manual system and results in...
  • Page 11 decal137-9896 137-9896 1. 4x4 engage button...

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (TC models Steering wheel only). ROPS frame Mount the Rollover Protection System (ROPS). Flange-head bolt (1/2 x 1-1/4 inches) –...

  • Page 13: Checking The Fluid Levels And Tire Pressure

    Installing the Rollover Checking the Fluid Levels Protection System (ROPS) and Tire Pressure Parts needed for this procedure: No Parts Required ROPS frame Procedure Flange-head bolt (1/2 x 1-1/4 inches) Check the engine-oil level before and after you first start the engine; refer to Checking the Procedure Engine-Oil Level (page...

  • Page 14: Product Overview

    Product Overview Controls Note: Determine the left and right sides of the machine from the normal operating position. Control Panel g021226 Figure 6 1. Clutch pedal 3. Accelerator pedal 2. Brake pedal Clutch Pedal g240583 Figure 5 You must fully press the clutch pedal (Figure to disengage the clutch when starting the engine 1.
  • Page 15 Gear-Shift Lever Fully press the clutch pedal and move the shift lever (Figure 7) into the desired gear selection. A diagram of the shift pattern is shown below. g009160 Figure 7 g240581 Figure 8 Important: 1. Parking-brake lever Do not shift the transaxle to the 5.
  • Page 16 Do not use this position as a N position, EUTRAL contact your Authorized Toro Service Dealer for because the machine could move unexpectedly if assistance. the High-Low shifter is bumped and the gear-shift lever is in gear.
  • Page 17 Charge Indicator Tachometer The tachometer displays the speed of the engine The charge indicator illuminates when the battery discharges. If the light illuminates during operation, (Figure 5 Figure stop the machine, shut off the engine, and check for Note: The white triangle indicates the desired engine possible causes, such as the alternator belt (Figure speed for 540 rpm PTO operation.
  • Page 18 Passenger Handhold The passenger handhold is located on the dashboard (Figure 10). g009815 Figure 10 1. Passenger handhold 2. Storage compartment Seat-Adjustment Lever You can adjust the seat forward and rearward for your comfort (Figure 11). g021227 Figure 11 1. Seat-adjustment lever...

  • Page 19: Specifications

    191 cm (75 inches) to top of ROPS Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com...

  • Page 20: Before Operation

    Checking the Tire Pressure Operation Service Interval: Before each use or daily Note: Determine the left and right sides of the machine from the normal operating position. Front tires air pressure specification: 220 kPa (32 psi) Before Operation Tear tires air pressure specification: 124 kPa (18 psi) Important: Check the tire pressure frequently...

  • Page 21: Adding Fuel

    Adding Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.

  • Page 22: Checking The Safety-Interlock System

    Checking the During Operation Safety-Interlock System During Operation Safety Service Interval: Before each use or daily The purpose of the safety-interlock system is to General Safety prevent the engine from cranking or starting, unless you press the clutch pedal. • The owner/operator can prevent and is responsible for accidents that may cause personal injury or CAUTION...
  • Page 23 Take extra care when hauling loads that shift easily • Use accessories and attachments approved by (e.g., liquids, rock, sand, etc.). The Toro® Company only. • Avoid starting, stopping, or turning the machine on a slope, especially with a load. Stopping while...

  • Page 24: Operating The Cargo Bed

    Loading and Dumping Safety Move the lever rearward to raise the cargo bed (Figure 15). • Do not exceed the gross vehicle weight (GVW) of the machine when operating it with a load in the cargo bed and/or towing a trailer; refer to Specifications (page 19).

  • Page 25: Starting The Engine

    Engaging the 4-Wheel Drive 4-Wheel Drive Models Only To enable automatic 4-Wheel Drive, press the top of the rocker switch into the 4 position (Figure 17). g227244 Figure 17 1. 4x4 auto enable—on 2. 4x4 auto enable—off When the 4WD switch is on, the machine automatically engages the 4-wheel drive if the sensor detects the g026141 Figure 16...

  • Page 26: Stopping The Machine

    Note: Avoid long periods of engine idling. CAUTION Use the chart below to determine the ground Turning with the differential lock on can result speed of the machine at 3,600 rpm. in loss of machine control. Do not operate with differential lock on when making sharp Speed Speed Gear...
  • Page 27 Using the Hydraulic Bed-Lift Lever This position is similar to the L OWER QUICK ). It also directs hydraulic fluid COUPLER POSITION to Control Hydraulic Attachments to quick coupler B, except that the lever is held in • this position by a detent lever in the control panel. Position This allows hydraulic fluid to flow continuously to This is the normal position for the control valve...

  • Page 28: After Operation

    Troubleshooting the Hydraulic After Operation Control • Difficulty in connecting or disconnecting quick After Operation Safety couplers. The pressure is not relieved (the quick coupler is General Safety under pressure). • Allow the engine to cool before storing the machine •...

  • Page 29: Towing The Machine

    Towing a Trailer The machine is capable of pulling trailers and attachments of greater weight than the machine itself. Several types of tow hitches are available for the machine, depending on your application. Contact your Authorized Service Dealer for details. When equipped with a tow hitch bolted onto the rear axle tube, your machine can tow trailers or attachments with a maximum gross trailer weight...

  • Page 30: Maintenance

    Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
  • Page 31 Maintenance Service Maintenance Procedure Interval • Remove the air-cleaner cover and clean out the debris. Every 25 hours • Check the battery-fluid level (every 30 days if in storage). Every 50 hours • Check the battery cable connections. • Grease the bearings and bushings (lubricate more frequently in heavy-duty applications).

  • Page 32: Maintaining The Machine Under Special Operating Conditions

    • Do not allow untrained personnel to service the governor settings. To ensure safety and accuracy, machine. have an authorized Toro distributor to check the • Before servicing or making any adjustments to the maximum engine speed with a tachometer.

  • Page 33: Using The Bed Support

    Using the Bed Support Important: Always install or remove the bed support from the outside of the bed. Raise the bed until the lift cylinders are fully extended. Remove the bed support from the storage brackets on the back of the ROPS panel (Figure 21).

  • Page 34: Removing The Full Bed

    Removing the Full Bed Installing the Full Bed Start the engine, engage the hydraulic-lift lever, Note: If you are installing the bed sides on the flat and lower the bed until the cylinders are loose bed, it is easier to install them before installing the in the slots.

  • Page 35: Raising The Machine

    Raising the Machine DANGER A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack, as the engine vibration or wheel movement could cause the machine to slip off the jack.

  • Page 36: Removing And Installing The Hood

    Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 28). Remove the hood. Installing the Hood Connect the lights. Insert the top mounting tabs into the frame slots (Figure 28). Insert the lower mounting tabs into the frame slots (Figure 28).

  • Page 37: Lubrication

    Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy-duty applications). Grease Type: No. 2 lithium grease Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing.
  • Page 38 g010359 Figure 32...

  • Page 39: Engine Maintenance

    Engine Maintenance Inspect the new filter for damage by looking into the filter while shining a bright light on the outside of the filter. Engine Safety Note: Holes in the filter appear as bright spots. Inspect the element for tears, an oily •...

  • Page 40: Servicing The Engine Oil

    Servicing the Engine Oil Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center. Engine-Oil Specifications Oil Type: Detergent engine oil (API SJ or higher) Crankcase Capacity: 3.2 L (3.4 US qt) when the filter is changed g028637...
  • Page 41 Add the specified oil to the crankcase. Responding to a Check-Engine Light Note: Engine-fault code information can be accessed by your Toro commercial products service staff only. Park the machine on a level surface. Engage the parking brake. g002373 Figure 36 Shut off the engine and remove the key.

  • Page 42: Replacing The Spark Plugs

    Replacing the Spark Plugs Fuel System Maintenance Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plugs if necessary. Replacing the Fuel Filter Type: NGK-R BKR5E (or equivalent) Service Interval: Every 400 hours Air Gap: 0.81 mm (0.032 inch) Raise the bed and place the safety support on Important: A cracked, fouled, dirty, or...

  • Page 43: Inspecting Fuel Lines And Connections

    Inspecting Fuel Lines and Electrical System Connections Maintenance Service Interval: Every 400 hours/Yearly (whichever comes first) Electrical System Safety Inspect the fuel lines, fittings, and clamps for signs of leaking, deterioration, damage, or loose connections. WARNING Note: Repair any damaged or leaking fuel system component before using the machine.

  • Page 44: Jump-Starting The Machine

    decal115-7813 Figure 41 1. Power outlet (10 A) 5. Lights/brake (15 A) g010326 Figure 42 2. Switched power (10 A) 6. Hazard lights (10 A) 3. Fuel pump/supervisor 7. 4WD/transmission (10 A) 1. Battery cover switch (10 A) 4. Horn/power point (15 A) Connect a jumper cable between the positive posts of the 2 batteries (Figure...

  • Page 45: Servicing The Battery

    Drive System Start the engine in the machine providing the jump-start. Maintenance Note: Let it run for a few minutes, then start your engine. Remove the negative jumper cable first from Checking the Front your engine, then the battery in the other Differential-Oil Level machine.

  • Page 46: Changing The Front Differential Oil

    Changing the Front Inspecting the Constant-Velocity Boot Differential Oil 4-Wheel Drive Models Only 4-Wheel Drive Models Only Service Interval: Every 800 hours (4-wheel drive Service Interval: Every 200 hours (4-wheel drive models only). models only). Differential oil specification: Mobil 424 hydraulic Inspect the constant-velocity boot for cracks, holes, fluid or a loose clamp.

  • Page 47: Adjusting The High-Low Cable

    Adjusting the High-Low Inspecting the Tires Cable Service Interval: Every 100 hours Front tires air pressure specification: 220 kPa (32 Service Interval: Every 200 hours psi) Remove the clevis pin securing the high-low cable to the transaxle (Figure 45). Rear tires air pressure specification: 124 kPa (18 psi) Loosen the clevis jam nut and adjust the clevis so that the clevis hole aligns with the hole in the...

  • Page 48: Checking The Front Wheel Alignment

    Checking the Front Wheel Rotate the tie rod to move the front of the tire inward or outward to achieve the center Alignment to center distances from front to back. Tighten the tie rod jam nut when the Service Interval: Every 400 hours/Yearly (whichever adjustment is correct.

  • Page 49: Cooling System Maintenance

    Cooling System Shut off the engine and remove the key. Check the coolant level inside the reserve tank Maintenance (Figure 52). Note: The coolant should be up to the bottom Cooling System Safety of the filler neck when the engine is cold. •...

  • Page 50: Removing Debris From The Cooling System

    Removing Debris from the Install the cooler and screen to the radiator. Cooling System Changing the Engine Service Interval: Before each use or daily—Remove Coolant debris from the engine area and radiator. (Clean it more frequently in Service Interval: Every 1,000 hours/Every 2 years dirty conditions.) (whichever comes first) Park the machine on a level surface.

  • Page 51: Brake Maintenance

    Brake Maintenance Checking the Brake-Fluid Level Service Interval: Before each use or daily—Check the brake-fluid level. Check the brake-fluid level before you first start the engine. Every 1,000 hours/Every 2 years (whichever comes first)—Change the brake fluid. Brake-fluid type: DOT 3 Park the machine on a level surface.

  • Page 52: Adjusting The Parking Brake

    g033488 Figure 60 1. Knob 3. Parking-brake lever 2. Set screw g002379 Figure 58 Rotate the knob (Figure 60) until a force of 20 to 22 kg (45 to 50 lb) is required to actuate the 1. Brake-fluid reservoir lever. Tighten the set screw when finished (Figure 60).

  • Page 53: Adjusting The Brake Pedal

    Adjusting the Brake Pedal Service Interval: Every 200 hours Note: Remove the font hood to ease the adjustment procedure. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake-pedal pivot (Figure 61). g036549 Figure 62 1.

  • Page 54: Belt Maintenance

    Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Clutch Pedal Service Interval: After the first 10 hours—Check Service Interval: Every 200 hours the condition and tension of the Note: You can adjust the clutch-pedal cable at the alternator belt.

  • Page 55: Adjusting The Accelerator Pedal

    Adjusting the Accelerator Pedal Park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. Adjust the ball joint on the accelerator cable (Figure 67) to allow 2.54 to 6.35 mm (0.100 to 0.250 inch) of clearance between the accelerator pedal arm and the top of the diamond tread floor plate...

  • Page 56: Converting The Speedometer

    Converting the Hydraulic System Speedometer Maintenance You can convert the speedometer from mph to km/h or km/h to mph. Hydraulic System Safety Park the machine on a level surface, engage the • Seek immediate medical attention if fluid is injected parking brake, shut off the engine, and remove into skin.

  • Page 57: Changing The Hydraulic Fluid And Cleaning The Strainer

    g009623 Figure 70 1. Hydraulic reservoir 2. Drain plug g002376 Figure 69 Note the orientation of the hydraulic hose and 1. Dipstick 90° fitting connected to the strainer on the side of the reservoir (Figure 71). Unscrew the dipstick from the top of the Remove the hydraulic hose and 90°...

  • Page 58: Replacing The Hydraulic Filter

    Hydraulic Fluid (Available in 5 gallon pails or 55 Park the machine on a level surface, engage the gallon drums. See parts catalog or Toro distributor for parking brake, shut off the engine, and remove part numbers.) the key.

  • Page 59: Raising The Cargo Bed In An Emergency

    Raising the Cargo Bed by Jumping Clean the area around the high-flow-filter mounting area (Figure 72). the Hydraulic System Place a drain pan under the filter and remove the filter. CAUTION Note: If the fluid is not going to be drained, A raised bed full of material without the proper disconnect and plug the hydraulic line going to safety support rod may lower unexpectedly.
  • Page 60 On the disabled machine, connect the 2 jumper After completing the operation, remove the hoses to the hoses that were disconnected jumper hoses and connect the hydraulic hoses (Figure 74). to both machines. Cap the unused fittings. Important: Check the hydraulic fluid levels, in both machines, before resuming operation.

  • Page 61: Cleaning

    Cleaning Washing the Machine The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used when washing the machine. Important: Do not use power washing equipment to wash the machine. Power washing equipment may damage the electrical system, loosen important decals, or wash away necessary grease at friction points.

  • Page 62: Storage

    Storage than 4°C (40°F). If the temperatures will be above 4°C (40°F), check the water level in the battery and charge it every 30 days. Storage Safety Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. •...

  • Page 63: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start, starts hard, or 1. The hydraulic lever is locked in forward 1. Move the hydraulic lever out of forward fails to keep running. position position. 2. The fuel tank is empty. 2.
  • Page 64 Notes:...
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  • Page 67 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

07383Workman hdx07384tc0738607386tc

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