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Workman ® 3200 & 4200 Liquid Cooled Gas Utility Vehicle Model No. 07360—Serial No. 280000001 and Up Model No. 07361—Serial No. 280000001 and Up Model No. 07361TC—Serial No. 280000001 and Up Model No. 07365—Serial No. 280000001 and Up Register at www.Toro.com.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
• Operate the machine only after reading and understanding the contents of this manual. A New York, New York 10018 U.S.A. replacement manual is available by sending complete model and serial number to: The Toro® Company, Underwriters Laboratories 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420.
illegible, or damaged, repair or replace it before passenger may not be expecting you to brake or turn operating the machine. and may not be ready. • Never overload your vehicle. Name plate (located • Always wear substantial shoes. Do not operate under middle of dash) shows load limits for vehicle.
Maximum engine speed is 3650 rpm. To • If the machine ever vibrates abnormally, stop assure safety and accuracy, have an Authorized Toro immediately, turn engine off, wait for all motion Distributor check maximum engine speed with a to stop and inspect for damage.
Sound Pressure Level Whole Body This unit does not exceed a vibration level of 0.5 m/s2 This unit has an equivalent continuous A-weighted at the posterior, based on measurements of identical sound pressure at the operator ear of: 88 dB(A), based machines per ISO 2631 procedures.
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93-6687 1. Do not step here. 93-9449 1. Read the Operator’s 3. Add grease (9 grease 93-7814 Manual. points). 1. Entanglement hazard, belt—stay away from moving parts. 2. Grease every 100 hours. 115-2320 1. Warning—do not operate 4. Engine—preheat 7. Temperature level 10.
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106-2353 106-2355 1. Electrical power point 1. Slow 3. Transmission—third high; no fast speed 2. Fast 106-2377 1. Locked 8. Warning—read the Operator’s Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander’s a safe distance from the vehicle. 3. Unlocked 10.
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110-2599 1. Warning—read the Operator’s Manual. 2. Fire hazard—stop the engine before fueling. 3. Tipping hazard—read the Operator’s Manual, do not operate this machine unless you are trained, use caution and drive slowly when driving on slopes, slow down and turn gradually, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or heavy load.
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Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Rear fender Bolts, 3/8 x 1–1/4 in Mount the rear fenders. Locknut, 3/8 Support plate Wheel nut Front wheel Mount the wheels. Wheel nut Rear wheel Steering wheel...
Install the Wheels Parts needed for this procedure: Wheel nut Front wheel Wheel nut Figure 3 Rear wheel 1. Fender Procedure 3. Secure rear of each tail light bracket to rear of 1. Remove lug nuts securing wheels to wheel brackets. frame brackets with a 5/16 x 1 in.
Install the Steering Wheel Install the Front Fenders Parts needed for this procedure: Parts needed for this procedure: Steering wheel Front fender Socket hex head bolt, #10 x 3/4” in. Washer Washer, .210 I.D. Foam seal Locknut, #10 Procedure Procedure 1.
Install the ROPS Activate and Charge the Battery Parts needed for this procedure: Parts needed for this procedure: ROPS frame bolt, 1/2 x 3” in. Procedure Locknut, 1/2 If battery is not filled with electrolyte or activated, it must be removed from vehicle, filled with electrolyte Procedure and charged.
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Figure 10 1. Positive (+) cable Figure 9 6. Remove filler caps. Slowly add electrolyte to each 1. Battery cover 3. Battery base cell until level is up to fill ring. Install filler caps. 2. Knob Important: Do not overfill battery. Electrolyte will overflow onto other parts of the vehicle and 2.
The full bed weighs approximately 325 pounds, so do not try to install or remove it by yourself. Full Bed Removal Use an overhead hoist or get the help of two or three other people. No Parts Required 6. Store cylinders in storage clips. Engage hydraulic lift lock lever on vehicle to prevent accidental extension Procedure of lift cylinders.
Product Overview The full bed weighs approximately 325 pounds, Controls so do not try to install or remove it by yourself. Use an overhead hoist or get the help of two or Note: Determine the left and right side of the machine three other people.
Worn or misadjusted brakes may result in personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must be adjusted or repaired. Gear Shift Lever Fully depress clutch pedal and move shift lever Figure 16 (Figure 16) into desired gear selection.
If oil level was low, but adding oil does not cause light to go out when engine is restarted, Ignition Switch turn engine off immediately and contact your local Toro distributor for assistance. The ignition switch (Figure 17), used to start and stop the engine, has three positions: OFF, RUN and START.
130.38” w/full bed Optional (Figure 18). Overall Length 136.38” w/2/3 bed in rear mounting location Passenger Hand Hold Model 07360 – 1565 lbs. Base Weight (Dry Model 07361– 1895 lbs. w/o flatbed) On dashboard (Figure 19). Model 07365 –2030 lbs.
Contact your Authorized Service Dealer or Distributor or go to Check Crankcase Oil www.Toro.com for a list of all approved attachments and accessories. Service Interval: Before each use or daily After the first 50 hours Every 150 hours The engine is shipped with approximately 3.5 quarts...
Add enough oil to raise level to FULL mark on dipstick. Fill Fuel Tank Fuel tank capacity is approximately 7 gallons. The Toro® Company Strongly Recommends The Use Of Fresh, Clean, Unleaded Regular Grade Figure 23 Gasoline In Toro Gasoline Powered Products.
Check Cooling System Note: Never Use Methanol, Gasoline Containing Methanol, Gasoline Containing More Than 10% Service Interval: Before each use or daily Ethanol, Gasoline Additives, or White Gas Because Engine Fuel System Damage Could Result. Capacity of cooling system is approximately 4 qts. 1.
The transaxle reservoir is filled with Dexron IIl ATF. Check level before engine is first started and every 8 hours or daily, thereafter. Capacity of system is 7.5 qt. 1. Position the vehicle on a level surface. 2. Clean area around dipstick. 3.
• Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. • Check the front of the radiator. Remove any debris and clean the radiator screen.
Important: Do not hold front wheels turned • ,If engine is hot – depress and hold the accelerator pedal about half way down while against the right or left stops for longer than cranking engine. 5 seconds. 6. Do not attempt to push or tow vehicle to get it •...
1. Sit on operator’s seat and engage parking brake. The vehicle has special tires, low gear ratios, a locking Move shift lever to NEUTRAL position. differential, and other features that give it extra traction. These features add to the versatility of the vehicle but, Note: Engine will not crank if hydraulic lift lever they can also get you into dangerous situations.
Passengers also make a minor accident worse. Driving head–on into a tree at slow speed can cause injury and damage, Whenever you have a passenger riding in the vehicle but, driving into a tree at high speed can destroy the make sure he or she is wearing the seat belt and holding vehicle and kill you and your passenger.
• If engine stalls or you lose headway on a hill, never attempt to turn vehicle around. The TORO WORKMAN is equipped with a roll bar, • Always back straight down a hill in reverse hip restraints, seat belts and hand hold. The ROPS gear.
• Mounting wheel weights to rear wheels. side. This is especially true when turning if the load is on the outside of the turn. • Adding liquid ballast (calcium chloride) to rear tires. Never position heavy loads behind the rear axle. If the •...
Be extra careful when operating with the In case of emergency, the vehicle can be towed for a differential lock on, especially on steeper short distance. However, Toro does not recommend slopes. this as a standard procedure. • If the differential lock is on when making a...
Workman, depending on your application. Contact This is the position which will lift the bed, rear hitch your Authorized Toro Distributor for details. attachment or apply pressure to quick coupler ”A”. When equipped with a tow hitch bolted onto rear axle This also allows return oil from Quick coupler ”B”...
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Important: If used with a hydraulic cylinder or pressure when the control lever is pushed forward or no attachment, the On position causes the oil locked in the ON position. flow to go over a relief valve which can damage the hydraulic system.
Maintenance If you leave the key in the ignition switch, Determine the left and right side of the machine from someone could accidently start the engine and the normal operating position. seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance.
Maintenance Service Maintenance Procedure Interval • Change the front differential oil. • Change the transaxle hydraulic fluid and filter, and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Clean the hydraulic strainer. • Change the brake fluid. •...
Only qualified and authorized personnel shall be permitted to maintain, repair, adjust or inspect the vehicle. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts.
Jacking Vehicle Lubrication Greasing Bearings and Bushings A vehicle on a jack may be unstable and slip off of the jack, injuring anyone beneath it. Service Interval: Every 100 hours • Do not start the vehicle while the vehicle is on a jack.
Engine Maintenance Note: Cleaning of the used element is not recommended due to the possibility of damage to the filter media. General Air Cleaner 4. Inspect the new filter for shipping damage, checking Maintenance Practices the sealing end of the filter and the body. Important: Do not use a damaged element.
4. Set air gap between center and side of electrodes at .040”. Install correctly gapped spark plug and tighten plug to 18–22 ft–lb. If torque wrench is not used, tighten plug firmly. 5. Install spark plug wires. Figure 49 1. Engine oil filter 4.
Fuel System Electrical System Maintenance Maintenance Fuel System Fuses The fuses for the machine’s electrical system are located Fuel Lines and Connections under the center of the dash panel. Service Interval: Every 400 hours/Yearly (whichever comes first) Every 1,000 hours/Every 2 years (whichever comes first) Check lines and connections every 400 hours or yearly, whichever comes first.
Jump Starting Vehicle is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool. Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following Battery electrolyte contains sulfuric acid which...
Drive System 1. Move shift lever to Neutral position. 2. Remove clevis pins securing shift cables to transaxle Maintenance shift arms. Change Front Differential Oil Four Wheel Drive Only Service Interval: Every 800 hours 1. Position vehicle on a level surface, stop engine, engage parking brake and remove key from ignition switch.
Figure 57 1. Front of vehicle 3. Center to center distance 2. .12 ± .12 inch greater than rear of tire 2. Adjust the center–to–center distance as follows: Figure 56 • On the right front wheel, loosen the jam nuts at 1.
Cooling System Maintenance Removing Debris From Engine Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) 1. Turn engine off. Clean engine area thoroughly of all debris. Figure 59 1. Turn buckle 2. Lift and remove radiator screen from front of radiator.
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If the engine has been running, the pressurized, hot coolant can escape and cause burns. • Do not open the radiator cap when the engine is running. • Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning hand.
Brake Maintenance Belt Maintenance Adjusting Belts Inspect Brakes Service Interval: After the first 8 hours Service Interval: Every 200 hours Every 200 hours Every 400 hours Visually inspect brakes for worn brake shoes after every Alternator belt 400 hours of operation. 1.
The governor is preset at the factory to a maximum engine speed of 3650 rpm. If the speed is not correct, refer to the Workman Service Manual or contact your authorized Toro Dealer/Distributor for assistance. Figure 66 1. Accelerator cable...
Note: The brake master cylinder must relieve pressure when properly adjusted. Figure 67 Figure 69 1. .200 — .350 inch Clearance 1. Accelerator pedal 3. Clutch pedal 2. Brake pedal Adjusting Brake Pedal Adjusting Clutch Pedal Service Interval: Every 200 hours (Front hood can be removed to ease adjustment.) Service Interval: Every 200 hours 1.
pedal is 1.25” ±.12” from floor. If an adjustment is required, loosen switch jam nuts and adjust up or down. Figure 71 1. Clutch pedal 2. 3.75” ± .12” Note: Force is applied so the clutch release bearing Figure 73 lightly contacts pressure plate fingers.
Hydraulic System Maintenance Changing Transaxle / Hydraulic Fluid Service Interval: After the first 10 hours Every 800 hours 1. Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from Figure 75 ignition switch. 1.
Figure 77 1. Hydraulic filter 2. Gasket Figure 78 3. Lubricate new filter gasket. 1. Hydraulic strainer 4. Assure filter mounting area is clean. Screw filter on until gasket contacts mounting plate. Then tighten 5. Reinstall strainer. filter one–half turn. 6.
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Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Never work under a raised bed without positioning safety support on a fully installed cylinder rod.
Storage pressure and ease the disconnection of the quick couplers. • After completing operation, remove jumper hoses Battery Storage and connect hydraulic hoses to both vehicles. If the machine will be stored for more than 30 days, Important: Check hydraulic fluid levels, in both remove the battery and charge it fully.
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Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...