Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive R911318790 Edition 02 Supply Units and Power Sections Project Planning Manual...
Page 2 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Title Rexroth IndraDrive Supply Units and Power Sections Type of Documentation Project Planning Manual Document Typecode DOK-INDRV*-HMV-S-D+HCS-PR02-EN-P Internal File Reference RS-dfb5157c0a6846ac0005d70aedbf4f52-4-en-US-3 Record of Revision Edition Release Date...
Page 3: Table Of Contents
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG I/VII and Controls Table of Contents Table of Contents Page Introduction........................1 About this Documentation........................1 Reference Documentations ........................1 1.2.1 Overview.............................. 1 Your Feedback............................3 Important Directions for Use ..................5 Appropriate Use .............................
Page 4 II/VII Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Table of Contents Page HCS02 Power Sections ........................27 5.2.1 Brief Description, Usage and Structure..................... 27 5.2.2 Type Code and Identification......................31 Type Code ............................. 31 Identification...........................
Page 5 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG III/VII and Controls Table of Contents Page 6.3.2 Type Code and Identification......................143 Type Code ........................... 143 Identification..........................144 6.3.3 Scope of Supply ..........................145 6.3.4 Technical Data ..........................145 Ambient and Operating Conditions....................
Page 6 IV/VII Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Table of Contents Page ..............................203 Identification..........................205 7.3.3 Scope of Supply ..........................205 7.3.4 Technical Data HMV01.1R ......................206 Ambient and Operating Conditions....................206 Mechanical System and Mounting....................
Page 7 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG V/VII and Controls Table of Contents Page X5, Motor Connection ........................253 8.6.1 Important Notes..........................253 8.6.2 X5, Motor Connection HCS02.1E-W0012, -W0028 and HMS01.1N-W0020, -W0036 and HMD01.1N- W0012…0036 and HMS02.1N-W0028................... 255 8.6.3...
Page 8 VI/VII Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Table of Contents Page HMV - Diagnostic Messages for Operating States and During the Initialization Phase....297 HMV - Diagnostic Warning Messages..................298 HMV - Diagnostic Error Messages....................298 HMV - Diagnostic Command Messages..................
Page 9 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG VII/VII and Controls Table of Contents Page 12.2 Disposal.............................. 359 12.2.1 Return of Products .......................... 359 12.2.2 Packaging Materials ........................359 12.2.3 Recycling ............................360 Service and Support....................361 13.1...
Page 10 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 11: Introduction
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 1/369 and Controls Introduction Introduction About this Documentation Personal injury and property damage caused by incorrect project plan‐ ning for applications, machines and installations! Observe the contents of the reference documentations relevant to your drive...
Page 12 2/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Introduction Title Kind of documentation Document typecode Rexroth IndraDrive - Drive Controllers Project Planning Manual DOK-INDRV*-CSH********-PRxx-EN-P Control Sections Rexroth IndraDrive Additional Compo‐ Project Planning Manual...
Page 13: Your Feedback
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 3/369 and Controls Introduction Your Feedback Your experience is important for our improvement processes of products and documentations. Inform us about mistakes you discovered in this documentation and changes you suggest;...
Page 14 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 15: Important Directions For Use
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 5/369 and Controls Important Directions for Use Important Directions for Use Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
Page 16: Inappropriate Use
6/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Important Directions for Use ● handling and mounting systems, ● packaging and food machines, ● printing and paper processing machines and ● machine tools. Drive controllers may only be operated under the assembly and installation...
Page 17: Safety Instructions For Electric Drives And Controls
Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine.
Page 18: Explanation Of Warning Symbols And Degrees Of Hazard Seriousness
8/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use.
Page 19: Hazards By Improper Use
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 9/369 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur.
Page 20: Instructions With Regard To Specific Dangers
10/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1...
Page 21: Protection Against Electric Shock By Protective Extra-Low Voltage
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 11/369 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions.
Page 22 12/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
Page 23 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 13/369 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
Page 24: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
14/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
Page 25: Battery Safety
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 15/369 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting.
Page 26 16/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
Page 27: General Specifications Of The Devices
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 17/369 and Controls General Specifications of the Devices General Specifications of the Devices Certifications Declaration of Conformity For devices, there are declarations of conformity which confirm that the devices comply with the applicable EN standards and EC Directives.
Page 28 18/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls General Specifications of the Devices Description Standard listing according to UL standard (UL) UL 508 C see data sheet of the respective device in listing according to CSA standard the section “Information on Standards”...
Page 29: Transport And Storage
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 19/369 and Controls General Specifications of the Devices For Rexroth drive components described in this documentation, certification is not yet required, thus they have not been CCC certified. Negative certifications will not be issued.
Page 30 20/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls General Specifications of the Devices The user must check that the ambient conditions, in particular the control cabinet temperature, are complied with by calculating the heat levels in the control cabinet.
Page 31: Mounting Position
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 21/369 and Controls General Specifications of the Devices Description Symbol Unit Value vibration noise (random) rms value of total accel‐ eration shock test when out of operation (EN60068-2-27), 11 ms observe derating data to be derated: PDC_cont;...
Page 32: Capacity Utilization
22/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls General Specifications of the Devices For this reason, before using the respective material a compatibility test has to be carried out for new lubricants, cleaning agents etc. and our housings/our housing materials.
Page 33: High-Voltage Test
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 23/369 and Controls General Specifications of the Devices capacity utilization factor maximum installation altitude for operation with nominal data nenn maximum installation altitude for operation with reduced nominal data...
Page 34 24/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls General Specifications of the Devices Description Symbol Unit Value control voltage for drive systems without 19,2 … 28,8 (24 ±20%) operation of motor holding brakes in Re‐...
Page 35 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 25/369 and Controls General Specifications of the Devices Control Voltage Block Diagram The control voltage, which is supplied via the connection for 24V supply, takes effect according to the following block diagram.
Page 36 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 37: Power Sections For Converters - Indradrive C
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 27/369 and Controls Power Sections for Converters - IndraDrive C Power Sections for Converters - IndraDrive C Types Converter Types Features W0012 compact modular design W0028 1.5 kW to 11 kW...
Page 38 28/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Structure, Block Diagrams power section control section Fig.5-3: Basic structure of the drive controller...
Page 39 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 29/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E-W0012-NNNN; -LNNN mains input with rectifier braking resistor circuit; charging current limitation DC bus capacitances inverter stage with output to motor Fig.5-4:...
Page 40 30/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS02.1E-W0028-NNNN; -LNNN mains input with rectifier braking resistor circuit; charging current limitation DC bus capacitances inverter stage with output to motor DC bus connection Fig.5-6:...
Page 41: Type Code And Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 31/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E-W0054/70-NNNN; -LNNN mains input with rectifier braking resistor circuit; charging current limitation optional external braking resistor DC bus capacitances...
Page 42 32/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Fig.5-10: Type code HCS02...
Page 43: Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 33/369 and Controls Power Sections for Converters - IndraDrive C Identification Type Plate Arrangement power section type plate control section type plate Fig.5-11: Type plate arrangement...
Page 44: Scope Of Supply
34/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Type Plate device type part number serial number bar code country of manufacture production week, 04W12 meaning year 2004, week 12 hardware index Fig.5-12:...
Page 45 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 35/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 maximum output voltage (UL) maximum output current (UL)
Page 46: Mechanical System And Mounting
36/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Mechanical System and Mounting Dimensional Drawings Dimensional drawing HCS02.1E-W0012 minimum mounting clearance (when using accessory HAS02.1); plus additional space for cable minimum mounting clearance;...
Page 47 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 37/369 and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS02.1E-W0028 minimum mounting clearance (when using accessory HAS02.1); plus additional space for cable minimum mounting clearance; plus additional space for cable Fig.5-16:...
Page 48 38/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS02.1E-W0054/70 minimum mounting clearance (when using accessory HAS02.1); plus additional space for cable minimum mounting clearance; plus additional space for cable Fig.5-17:...
Page 49 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 39/369 and Controls Power Sections for Converters - IndraDrive C Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E-...
Page 50 40/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Power Dissipation, Mounting Position, Cooling, Distances Data for cooling and power dissipation HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol...
Page 51 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 41/369 and Controls Power Sections for Converters - IndraDrive C air intake air outlet mounting surface in control cabinet distance top distance bottom Fig.5-21: Air intake and air outlet at drive controller Power Dissipation vs.
Page 52: Basic Data Power Section Hcs02
42/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C output current power dissipation Diss switching frequency Fig.5-22: Power dissipation vs. output current Basic Data Power Section HCS02...
Page 53 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 43/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 control voltage when using motor holding brake with motor cable 26 ±...
Page 54 44/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 minimum short circuit power of the k_min...
Page 55 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 45/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 required wire size according to IEC 60364‑5‑52; at I...
Page 56 46/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 DC resistance in DC bus (L+ to L-) kOhm approx.
Page 57 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 47/369 and Controls Power Sections for Converters - IndraDrive C Data of power section with single-phase mains connection HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03...
Page 58 48/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Inverter Data of power section - Inverter HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03...
Page 59: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 49/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 allowed continuous output current 11,1 10,5 out_cont16...
Page 60 50/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C ● data for selecting standard motors Current Profiles Examples of allowed current profiles HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description...
Page 61 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 51/369 and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 base load current at I out_peak_3 3,90...
Page 62 52/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 base load current at I out_peak_5 = 2 kHz; t = 60 s; T = 10 min;...
Page 63 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 53/369 and Controls Power Sections for Converters - IndraDrive C Profile Explanation current profile “UEL_I_e” The characteristic data of the profile are used to select converters and inverters for operation with standard motors and servo drives.
Page 64 54/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS02.1E- HCS02.1E- HCS02.1E- HCS02.1E- Description Symbol Unit W0012-_-03 W0028-_-03 W0054-_-03 W0070-_-03 DC bus power at U LN_nenn ≤ T ;...
Page 65 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 55/369 and Controls Power Sections for Converters - IndraDrive C Profile Explanation performance profile “UEL_P_e” Characteristic of the selection of standard motors and servo drives. Fig.5-34: Definition of performance profiles, infeeding supply units and converters...
Page 66 56/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Operating Standard Motors at 3 AC 400 V Selection of standard motors 3 AC 400V - Exemplary profiles HCS02.1E-...
Page 67: Connections And Interfaces
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 57/369 and Controls Power Sections for Converters - IndraDrive C 5.2.5 Connections and Interfaces Overview Overall Connection Diagram X1, L+/L- not available for HCS02.1E-W0012 not available for HCS02.1E-W0012 and –W0028 Fig.5-37:...
Page 68 58/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Apart from the indicated connections, it is necessary to wire the Bb contact at the control section for signaling the readiness for opera‐...
Page 69 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 59/369 and Controls Power Sections for Converters - IndraDrive C Connection points power section HCS02.1E-W0012 (bottom) mains connection motor connection motor temperature monitoring, motor holding brake shield connection motor cable Fig.5-39:...
Page 70 60/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Connection points power sections HCS02.1E-W0028, -W0054, ‑W0070 (front) module bus control voltage shield connection control lines L+, L- DC bus Fig.5-40:...
Page 71 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 61/369 and Controls Power Sections for Converters - IndraDrive C Connection points power section HCS02.1E-W0028 (bottom) mains connection motor connection motor temperature monitoring, motor holding brake shield connection motor cable Fig.5-41:...
Page 72: Description Of The Connection Points
62/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Connection points power sections HCS02.1E-W0054, ‑W0070 (bottom) mains connection motor connection motor temperature monitoring, motor holding brake external braking resistor shield connection motor cable Fig.5-42:...
Page 73 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 63/369 and Controls Power Sections for Converters - IndraDrive C Usage Type Usage HCS03.1E-Wxxxx-NNNV Operation of a three-phase a.c. motor (asynchronous or synchronous motor). HCS03.1E-Wxxxx-NNBV HCS03.1E-Wxxxx-LNNV Applications with operation at partial load and requirement of a low degree of noise HCS03.1E-Wxxxx-LNBV...
Page 74: Type Code And Identification
64/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E-…-NNNV; -LNxV mains input with rectifier integrated control voltage supply charging current limitation, for -W0210 with thyristors DC bus capacitances...
Page 75 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 65/369 and Controls Power Sections for Converters - IndraDrive C Fig.5-47: Type code HCS03.1...
Page 76: Identification
66/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Identification Type Plate Arrangement power section type plate control section type plate Fig.5-48: Type plate arrangement Type Plate...
Page 77: Technical Data
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 67/369 and Controls Power Sections for Converters - IndraDrive C ● 1 × connector X5 (only for design W0070) ● 1 × connector X6 ● 1 × connector X9 (for order codes -xxBx) ●...
Page 78: Mechanical System And Mounting
68/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Mechanical System and Mounting Dimensional Drawings Dimensional drawing HCS03.1E-W0070 Fig.5-52: Dimensional drawing HCS03.1E-W0070...
Page 79 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 69/369 and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS03.1E-W0070 with HAS02 Fig.5-53: Dimensional drawing HCS03.1E-W0070 with HAS02...
Page 80 70/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS03.1E-W0100 and HCS03.1E-W150 Fig.5-54: Dimensional drawing HCS03.1E-W0100 and HCS03.1E-W150...
Page 81 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 71/369 and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS03.1E-W0100 and HCS03.1E-W150 with HAS02 Fig.5-55: Dimensional drawing HCS03.1E-W0100 and HCS03.1E-W150 with HAS02...
Page 82 72/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS03.1E-W0210 Fig.5-56: Dimensional drawing HCS03.1E-W0210...
Page 83 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 73/369 and Controls Power Sections for Converters - IndraDrive C Dimensional drawing HCS03.1E-W0210 with HAS02 Fig.5-57: Dimensional drawing HCS03.1E-W0210 with HAS02...
Page 84 74/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Boring dimensions HCS03.1E-W0070 Fig.5-58: Boring dimensions HCS03.1E-W0070...
Page 85 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 75/369 and Controls Power Sections for Converters - IndraDrive C Boring dimensions HCS03.1E-W0100 and HCS03.1-W0150 Fig.5-59: Boring dimensions HCS03.1E-W0100 and HCS03.1-W0150...
Page 86 76/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Boring dimensions HCS03.1E-W0210 Fig.5-60: Boring dimensions HCS03.1E-W0210 Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation HCS03.1E-...
Page 87 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 77/369 and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 insulation resistance at DC 500 V MOhm...
Page 88 78/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 derating of P DC_cont out_cont < T <...
Page 89 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 79/369 and Controls Power Sections for Converters - IndraDrive C air intake air outlet mounting surface in control cabinet distance top distance bottom Fig.5-64: Air intake and air outlet at drive controller Power Dissipation vs.
Page 90: Basic Data Power Section Hcs03
80/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C output current power dissipation Diss switching frequency Fig.5-65: Power dissipation vs. output current Basic Data Power Section HCS03...
Page 91 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 81/369 and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 control voltage when using motor holding brake with motor cable 26 ±...
Page 92 82/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 HNL01.1E-057 HNL01.1E-036 HNL01.1E-024 HNL01.1E-017 1-N0050- 2-N0080- 0-N0106- 0-N0146- A-500-NNNN;...
Page 93 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 83/369 and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 required wire size according to IEC 60364‑5‑52; at I...
Page 94 84/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 DC resistance in DC bus (L+ to L-) kOhm approx.
Page 95 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 85/369 and Controls Power Sections for Converters - IndraDrive C External Braking Resistor Requirements on external braking resistor HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05...
Page 96 86/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 maximum output current at 47,0 60,0 105,0...
Page 97: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 87/369 and Controls Power Sections for Converters - IndraDrive C Observe that the load is almost independent of the power section used. Especially when using standard motors , make sure that they com‐...
Page 98 88/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 maximum output current at = 16 kHz; t = 0,4 s;...
Page 99 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 89/369 and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 maximum output current at = 8 kHz; t = 60 s;...
Page 100 90/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 maximum output current at = 16 kHz; t = 60 s;...
Page 101 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 91/369 and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 DC bus power at U LN_nenn ≤ T ;...
Page 102 92/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C HCS03.1E- HCS03.1E- HCS03.1E- HCS03.1E- Description Symbol Unit W0070-_-05 W0100-_-05 W0150-_-05 W0210-_-05 DC bus power at U LN_nenn ≤ T ;...
Page 103 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 93/369 and Controls Power Sections for Converters - IndraDrive C ● ambient temperature T ≤T a_work ● overload ratio K = P according to performance profile DC_peak DC_base “UEL_P_e”...
Page 104: Connections And Interfaces
94/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C 5.3.5 Connections and Interfaces Overview Overall Connection Diagram Fig.5-78: Overall connection diagram...
Page 105 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 95/369 and Controls Power Sections for Converters - IndraDrive C Arrangement of the Connection Points Fig.5-79: Connections at power section HCS03.1...
Page 106 96/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Converters - IndraDrive C Connection obli‐ Description Design Note on terminal description gatory? The module bus connection is only neces‐ module bus X1...
Page 107: Description Of The Connection Points
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 97/369 and Controls Power Sections for Converters - IndraDrive C mains motor motor temperature, motor holding brake Fig.5-81: Connections at power section HCS03.1E-W0070 (bottom) Description of the Connection Points The connection points are described in detail in chapter 8 Functions and Elec‐...
Page 108 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 109: Power Sections For Inverters - Indradrive M
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 99/369 and Controls Power Sections for Inverters - IndraDrive M Power Sections for Inverters - IndraDrive M Overview of Types Inverter Types Features W0012 W0028 W0054 compact modular design W0070 HMS01.1N...
Page 110 100/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Structure, Block Diagrams power section control section Fig.6-3: Basic structure of the drive controller...
Page 111: Type Code And Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 101/369 and Controls Power Sections for Inverters - IndraDrive M inverter stage with output to motor DC bus connection Fig.6-4: HMS01 - block diagram 6.2.2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code.
Page 112 102/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Fig.6-5: Type code HMS01...
Page 113: Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 103/369 and Controls Power Sections for Inverters - IndraDrive M Identification Type Plate Arrangement power section type plate control section type plate firmware type plate Fig.6-6: Type plates at the drive controller...
Page 114: Scope Of Supply
104/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Type Plate device type part number serial number bar code country of manufacture production week, 04W12 meaning year 2004, week 12 hardware index Fig.6-7:...
Page 115 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 105/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 maximum output voltage (UL) maximum output current (UL)
Page 116: Mechanical System And Mounting
106/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Mechanical System and Mounting Dimensional Drawings HMS01.1N-W0020 and HMS01.1N‑W0036 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 117 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 107/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N-W0054 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 118 108/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N-W0070 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 119 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 109/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N-W0110 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 120 110/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N-W0150 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 121 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 111/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N-W0210 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 122 112/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N-W0350 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 123 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 113/369 and Controls Power Sections for Inverters - IndraDrive M Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N-...
Page 124 114/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 allowed mounting position cooling type forced ventilation volumetric capacity of forced cool‐...
Page 125 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 115/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0110 W0150 W0210 W0350 power dissipation at I = 0 A;...
Page 126 116/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M output current power dissipation Diss switching frequency Fig.6-23: Power dissipation vs. output current Distances Property damage due to temperatures higher than 105 °C!
Page 127: Basic Data Power Section Hms01
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 117/369 and Controls Power Sections for Inverters - IndraDrive M air intake air outlet mounting surface in control cabinet distance top distance bottom Fig.6-24: Air intake and air outlet at drive controller...
Page 128 118/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 control voltage when using motor holding brake with motor cable 26 ±...
Page 129 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 119/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 DC resistance in DC bus (L+ to L-) kOhm approx.
Page 130 120/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 output frequency range at 0...1600 out_16k = 16 kHz output frequency threshold to de‐...
Page 131 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 121/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 allowed continuous output current at f = 16 kHz; output frequency out_cont0Hz_ <...
Page 132 122/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0110 W0150 W0210 W0350 maximum output current at 75,0 136,0 190,0...
Page 133: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 123/369 and Controls Power Sections for Inverters - IndraDrive M Observe that the load is almost independent of the power section used. Especially when using standard motors , make sure that they com‐...
Page 134 124/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 maximum output current at = 16 kHz; t = 0,4 s;...
Page 135 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 125/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 maximum output current at = 8 kHz; t = 60 s;...
Page 136 126/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 maximum output current at = 16 kHz; t = 60 s;...
Page 137 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 127/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0110 W0150 W0210 W0350 base load current at I out_peak_3 out_base3_2 = 2 kHz;...
Page 138 128/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0110 W0150 W0210 W0350 base load current at I out_peak_4 = 12 kHz; t = 60 s; T = 5 min;...
Page 139 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 129/369 and Controls Power Sections for Inverters - IndraDrive M Current Profile “UEL_I_e” The following current profiles have been defined for converters and inverters. Profile Explanation current profile “UEL_I_e”...
Page 140 130/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Operating Standard Motors at 3 AC 400 V Selection of standard motors 3 AC 400V - Exemplary profiles HMS01.1N-...
Page 141 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 131/369 and Controls Power Sections for Inverters - IndraDrive M HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- Description Symbol Unit W0020 W0036 W0054 W0070 nominal power standard motor 3AC460V; 60 Hz; t = 60 s;...
Page 142 132/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Profile Explanation performance profile “UEL_P_e” Characteristic of the selection of standard motors and servo drives. Fig.6-38: Definition of performance profiles, infeeding supply units and converters...
Page 143: Connections And Interfaces
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 133/369 and Controls Power Sections for Inverters - IndraDrive M 6.2.5 Connections and Interfaces Overview Overall Connection Diagram Fig.6-39: Connection diagram HMS01.1-Wxxxx...
Page 144 134/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Arrangement of the Connection Points Connection Points at HMS01.1N-W0020 and HMS01.1N-W0036 Connections at power section (front) control voltage...
Page 145 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 135/369 and Controls Power Sections for Inverters - IndraDrive M Connections at power section (bottom) motor connection motor temperature monitoring and motor holding brake shield connection (motor power cable) Fig.6-41:...
Page 146 136/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Connection Points at HMS01.1N-W0054 and HMS01.1N-W0070 Connections at power section (front) control voltage DC bus equipment grounding conductor...
Page 147 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 137/369 and Controls Power Sections for Inverters - IndraDrive M Connections at power section (bottom) motor connection motor temperature monitoring and motor holding brake shield connection (motor power cable) Fig.6-43:...
Page 148 138/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Connection Points at HMS01.1N-W0110, HMS01.1N-W0150 and HMS01.1N-W0210 Connections at power section (front) control voltage DC bus equipment grounding conductor...
Page 149 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 139/369 and Controls Power Sections for Inverters - IndraDrive M Connections at power section (bottom) motor temperature monitoring and motor holding brake shield connection (motor power cable) Fig.6-45: Connections at power section (bottom) HMS01.1N-W0110, HMS01.1N-...
Page 150 140/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Connection Points at HMS01.1N-W0350 Connections at power section (front) control voltage DC bus equipment grounding conductor plate for shield connection of motor cable (optional)
Page 151: Hms02 Power Sections
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 141/369 and Controls Power Sections for Inverters - IndraDrive M Connections at power section (bottom) motor temperature monitoring and motor holding brake shield connection (motor power cable) Fig.6-47: Connections at power section (bottom) HMS01.1N-W0350...
Page 152 142/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Structure, Block Diagrams power section control section Fig.6-49: Basic structure of the drive controller inverter stage with output to motor DC bus connection Fig.6-50:...
Page 153: Type Code And Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 143/369 and Controls Power Sections for Inverters - IndraDrive M 6.3.2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code.
Page 154: Identification
144/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Identification Type Plate Arrangement HMS02.1N-W0028 HMS02.1N-W0054 power section type plate control section type plate firmware type plate Fig.6-52:...
Page 155: Scope Of Supply
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 145/369 and Controls Power Sections for Inverters - IndraDrive M 6.3.3 Scope of Supply The scope of supply includes: ● 1 × touch guard ● 1 × connector X5 and X6 each 6.3.4...
Page 156: Mechanical System And Mounting
146/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Mechanical System and Mounting Dimensional Drawings Dimensions HMS02.1N-W0028 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 157 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 147/369 and Controls Power Sections for Inverters - IndraDrive M Dimensions HMS02.1N-W0054 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 158 148/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054...
Page 159 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 149/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054 minimum distance on the bottom of the device temperature rise with minimum dis‐...
Page 160: Basic Data Power Section Hms02
150/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Distances Property damage due to temperatures higher than 105 °C! Comply with indicated minimum distances! CAUTION air intake...
Page 161 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 151/369 and Controls Power Sections for Inverters - IndraDrive M Control Voltage Data for control voltage supply Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054 rated control voltage input (UL) 24 ± 20 %...
Page 162 152/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054 rise of voltage at output with and 15 m motor cable du/dt kV/µs...
Page 163: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 153/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054 allowed continuous output current at f = 8 kHz; output frequency 12,5 out_cont0Hz_ <...
Page 164 154/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Profile Explanation current profile “UEL_I_e” The characteristic data of the profile are used to select converters and inverters for operation with standard motors and servo drives.
Page 165 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 155/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054 maximum output current at = 2 kHz; t = 2 s; T = 20 s;...
Page 166 156/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMS02.1N-W0028 HMS02.1N-W0054 base load current at I out_peak_4 = 12 kHz; t = 60 s; T = 5 min;...
Page 167 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 157/369 and Controls Power Sections for Inverters - IndraDrive M Operation With Standard Motors General Information Selecting Standard Motors The tables below show the nominal powers P of standard motors which can nenn be operated at the respective drive controller.
Page 168: Connections And Interfaces
158/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M 6.3.5 Connections and Interfaces Overview Overall Connection Diagram Overall connection diagram with mains filter, mains choke, supply unit, power...
Page 169 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 159/369 and Controls Power Sections for Inverters - IndraDrive M Connection diagram of power section Fig.6-68: Connection diagram HMS02.1-Wxxxx...
Page 170 160/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Arrangement of the Connection Points control voltage DC bus equipment grounding conductor X1 in, X1 out module bus Fig.6-69:...
Page 171: Description Of The Connection Points
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 161/369 and Controls Power Sections for Inverters - IndraDrive M motor connection motor temperature monitoring and motor holding brake shield connection (motor power cable) Fig.6-70: Connections at power section (bottom)
Page 172: Type Code And Identification
162/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Structure, Block Diagrams inverter stage axis 1 with output to motor inverter stage axis 2 with output to motor DC bus connection Fig.6-72:...
Page 173 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 163/369 and Controls Power Sections for Inverters - IndraDrive M Fig.6-73: Type code HMD01...
Page 174: Identification
164/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Identification Type Plate Arrangement power section type plate control section type plate firmware type plate Fig.6-74: Type plates at the drive controller...
Page 175: Scope Of Supply
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 165/369 and Controls Power Sections for Inverters - IndraDrive M 6.4.3 Scope of Supply ● 1 × touch guard ● 1 × connector X5.1, X5.2, X6.1 and X6.2 each 6.4.4...
Page 176: Mechanical System And Mounting
166/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Mechanical System and Mounting Dimensional Drawings HMD01.1N-W0012 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 177 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 167/369 and Controls Power Sections for Inverters - IndraDrive M HMD01.1N-W0020 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 178 168/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M HMD01.1N-W0036 minimum mounting clearance (plus additional space for motor cable) Note: Rexroth IndraDrive supply units require greater mounting clear‐...
Page 179 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 169/369 and Controls Power Sections for Inverters - IndraDrive M Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020...
Page 180 170/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 minimum distance on the bottom of the device temperature rise with minimum dis‐...
Page 181: Basic Data Power Section Hmd01
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 171/369 and Controls Power Sections for Inverters - IndraDrive M In addition, take the power at the braking resistor and the power consumption of the control section into account. Both powers are not contained in the figure.
Page 182 172/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 maximum allowed voltage for 1 m 33 (1ms) N3_max maximum inrush current at 24V...
Page 183 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 173/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 output frequency range at out_12k = 12 kHz output frequency range at...
Page 184: Exemplary Data For Applications
174/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 allowed continuous output current at f = 16 kHz; output frequency out_cont0Hz_ <...
Page 185 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 175/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 maximum output current at = 8 kHz; t = 0,4 s; 6,35...
Page 186 176/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 maximum output current at = 2 kHz; t = 60 s; out_base_4 out_peak4_2 T = 5 min;...
Page 187 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 177/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 maximum output current at = 12 kHz; t = 60 s; out_base_5 out_peak5_12 T = 10 min;...
Page 188 178/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M ● assigned mains choke is used ● operation at minimum switching frequency f (min.) ● rotary field at output with f >f...
Page 189 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 179/369 and Controls Power Sections for Inverters - IndraDrive M Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 nominal power standard motor 3AC460V; 60 Hz; t = 60 s; 2,20...
Page 190: Connections And Interfaces
180/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M 6.4.5 Connections and Interfaces Overview Overall Connection Diagram Fig.6-93: Connection diagram HMD01...
Page 191 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 181/369 and Controls Power Sections for Inverters - IndraDrive M Arrangement of the Connection Points Connection Points at HMD01.1N-W0012, HMD01.1N-W0020 and HMD01.1N-W0036 Connections at power section (front) control voltage...
Page 192: Description Of The Connection Points
182/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Power Sections for Inverters - IndraDrive M Connections at power section (bottom) HMD01.1N-W0012, HMD01.1N- W0020, -W0036 X5.1, X5.2 motor connection X6.1, X6.2 motor temperature monitoring and motor holding brake shield connection (motor power cable) Fig.6-95:...
Page 193: Indradrive M Supply Units
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 183/369 and Controls IndraDrive M Supply Units IndraDrive M Supply Units Types Supply unit Characteristic Type Features HMV01.1E infeeding W0030 to supply HMS01 and HMD01 drive controllers W0075 W0120 HMV01.1R...
Page 194: Type Code And Identification
184/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Design interfaces for signal processing control panel power connections incl. control voltage Fig.7-3: Basic design 7.2.2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code.
Page 195 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 185/369 and Controls IndraDrive M Supply Units Fig.7-4: Type Code...
Page 196: Identification
186/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Identification Type Plate Arrangement Fig.7-5: Type plate at device Type Plate device type part number serial number bar code country of manufacture...
Page 197: Technical Data Hmv01.1E
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 187/369 and Controls IndraDrive M Supply Units ● 1 × connector X31, X32 and X33 each ● 1 × joint bar to connect the equipment grounding conductor to a neigh‐...
Page 198: Mechanical System And Mounting
188/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Mechanical System and Mounting Dimensions minimum mounting clearance plus additional space for mains connection cable (the required space depends on the minimum bending radius of the connected mains con‐...
Page 199 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 189/369 and Controls IndraDrive M Supply Units Device [mm] [mm] HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 Fig.7-10: Dimensions Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation...
Page 200: Basic Data Supply Unit Hmv01, Infeeding
190/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 minimum distance on the bottom of the device temperature rise with minimum dis‐ ΔT tances d HMV, HCS: plus dissipation of braking resistor, control section;...
Page 201 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 191/369 and Controls IndraDrive M Supply Units ● data of DC bus ● data of built-in braking resistor and requirements on an external braking resistor ● data for cooling and power dissipation The order of the data tables below follows the energy flow in the supply unit - from mains connection to DC bus output.
Page 202 192/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 mains voltage three-phase at TN S, 380...480 TN C, TT mains mains voltage three-phase at IT 200...230...
Page 203 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 193/369 and Controls IndraDrive M Supply Units Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 mains fuse according to IEC 60364‑5‑52; at nom. data with mains choke; U LN_nenn required wire size according to IEC 60364‑5‑52;...
Page 204 194/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Supply Unit - DC Bus Data of supply unit - DC bus Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 DC bus voltage...
Page 205: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 195/369 and Controls IndraDrive M Supply Units Integrated Braking Resistor Data of built-in braking resistor Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 braking resistor continuous power 1,50 2,00 2,50...
Page 206 196/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Profile Explanation performance profile “WZM_HS_KB_e” The characteristic data of the profile are used to select infeeding and regenerative supply units. Characteristic of applications in machine tools, short-time operation of the main spindle.
Page 207 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 197/369 and Controls IndraDrive M Supply Units Profile Explanation performance profile “DRM_S1_acc_e” The characteristic data of the profile are used to select infeeding and regenerative supply units. Characteristic of starting and operation at printing machines.
Page 208 198/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 DC bus power at U ; t = 3 s; LN_nenn 16,50 41,20 66,00 t = 60 s; with mains choke...
Page 209: Connections And Interfaces
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 199/369 and Controls IndraDrive M Supply Units 7.2.5 Connections and Interfaces Overview Overall Connection Diagram Fig.7-21: Connection diagram HMV01.1R-W018; -W0043; -W0065...
Page 210 200/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Arrangement of the Connection Points Connections HMV01.1E-W0030 and HMV01.1E-W0075 acknowledge messages of mains contactor mains contactor control and DC bus short circuit (ZKS)
Page 211 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 201/369 and Controls IndraDrive M Supply Units Connections HMV01.1E-W0120 acknowledge messages of mains contactor mains contactor control and DC bus short circuit (ZKS) connection for messages RS232 module bus...
Page 212: Description Of The Connection Points
202/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Description of the Connection Points The connection points are described in detail in chapter 8 Functions and Elec‐ trical Connection Points , page 241.
Page 213: Type Code And Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 203/369 and Controls IndraDrive M Supply Units Design interfaces for signal processing control panel power connections incl. control voltage Fig.7-25: Basic design 7.3.2 Type Code and Identification The following figure illustrates the basic structure of the type code.
Page 214 204/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Fig.7-26: Type code...
Page 215: Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 205/369 and Controls IndraDrive M Supply Units Identification Type Plate Arrangement Fig.7-27: Type plate at device Type Plate device type part number serial number bar code country of manufacture...
Page 216: Technical Data Hmv01.1R
206/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units ● 1 × joint bar to connect the equipment grounding conductor to a neigh‐ boring device ● 1 × standard control panel each ●...
Page 217: Mechanical System And Mounting
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 207/369 and Controls IndraDrive M Supply Units Mechanical System and Mounting Dimensions minimum mounting clearance see chapter "Power Dissipation, Cooling, Distances" plus additional space for mains connection cable (the required space depends on the minimum bending radius of the connected mains con‐...
Page 218 208/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Device [mm] [mm] HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 Fig.7-32: Dimensions Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation HMV01.1R-...
Page 219 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 209/369 and Controls IndraDrive M Supply Units HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- Description Symbol Unit W0018 W0045 W0065 W0120 minimum distance on the top of the device minimum distance on the bottom of the device temperature rise with minimum dis‐...
Page 220: Basic Data Supply Unit Hmv01, Regenerative
210/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Basic Data Supply Unit HMV01, Regenerative General Information This chapter contains data with regard to: ● control voltage supply ● mains voltage supply ●...
Page 221 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 211/369 and Controls IndraDrive M Supply Units HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- Description Symbol Unit W0018 W0045 W0065 W0120 Suitable for use on a circuit capable of delivering not more than this...
Page 222 212/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- Description Symbol Unit W0018 W0045 W0065 W0120 required wire size according to IEC 60364‑5‑52; at I L_cont required wire size according to UL 508 A (internal wiring);...
Page 223: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 213/369 and Controls IndraDrive M Supply Units HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- Description Symbol Unit W0018 W0045 W0065 W0120 maximum allowed external DC bus 150,00 DCext capacitance charging time at maximum allowed...
Page 224 214/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Profile Explanation performance profile “WZM_HS_KB_e” The characteristic data of the profile are used to select infeeding and regenerative supply units. Characteristic of applications in machine tools, short-time operation of the main spindle.
Page 225 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 215/369 and Controls IndraDrive M Supply Units Profile Explanation performance profile “DRM_S1_acc_e” The characteristic data of the profile are used to select infeeding and regenerative supply units. Characteristic of starting and operation at printing machines.
Page 226 216/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Examples of allowed performance profiles, supply units HMV..R HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- Description Symbol Unit W0018 W0045 W0065 W0120 DC bus power at U ;...
Page 227: Connections And Interfaces
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 217/369 and Controls IndraDrive M Supply Units 7.3.5 Connections and Interfaces Overall Connection Diagram HMV01.1R-W0018, -W0045, -W0065 Fig.7-42: Connection diagram HMV01.1R-W018; -W0043; -W0065...
Page 228: Overall Connection Diagram Hmv01.1R-W0120
218/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Overall Connection Diagram HMV01.1R-W0120 Fig.7-43: Connection diagram HMV01.1R-W0120...
Page 229: Connection Diagram With Hlb01.1D
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 219/369 and Controls IndraDrive M Supply Units Connection Diagram with HLB01.1D Risk of damage to the device! Establish connection from HMV_X32/8 to HLB_X32/7. This avoids energy from the mains connection being supplied and the ZKS CAUTION stage of the DC bus resistor unit HLB being simultaneously active.
Page 230: Arrangement Of The Connection Points
220/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Arrangement of the Connection Points Connections HMV01.1R-W0018, -W0045, -W0065 acknowledge messages of mains contactor mains contactor control and DC bus short circuit (ZKS)
Page 231 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 221/369 and Controls IndraDrive M Supply Units Connections HMV01.1R-W0120 contact for external mains contactor acknowledge messages of mains contactor mains contactor control and DC bus short circuit (ZKS)
Page 232: Description Of The Connection Points
222/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Connect HMV01.1R-W0120 supply units to the mains via an exter‐ nal mains contactor. The connection X40 receives the message signals on the status of the external mains contactor (see also chapter “X40, Acknowledge Messages of External Mains Contac‐...
Page 233: Type Code And Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 223/369 and Controls IndraDrive M Supply Units Design interfaces for signal processing control panel power connections incl. control voltage Fig.7-48: Basic design 7.4.2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code.
Page 234 224/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Fig.7-49: Type code...
Page 235: Identification
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 225/369 and Controls IndraDrive M Supply Units Identification Type Plate Arrangement Fig.7-50: Type plate at device Type Plate device type part number serial number bar code country of manufacture...
Page 236: Technical Data Hmv02.1R
226/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units ● 1 × joint bar to connect the equipment grounding conductor to a neigh‐ boring device ● 1 × standard control panel each ●...
Page 237: Mechanical System And Mounting
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 227/369 and Controls IndraDrive M Supply Units Mechanical System and Mounting Dimensions minimum mounting clearance (plus additional space for mains connec‐ tion cable [the required space depends on the minimum bending radius...
Page 238 228/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Dimensions, Mass, Insulation, Sound Pressure Level Data for mass, dimensions, sound pressure level, insulation Description Symbol Unit HMV02.1R-W0015 weight 9,50 device height (UL)
Page 239: Basic Data Supply Unit Hmv02, Regenerative
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 229/369 and Controls IndraDrive M Supply Units Distances Property damage due to temperatures higher than 105 °C! Comply with indicated minimum distances! CAUTION air intake air outlet mounting surface in control cabinet...
Page 240 230/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Control Voltage Data for control voltage supply Description Symbol Unit HMV02.1R-W0015 rated control voltage input (UL) 24 ± 5 % control voltage when using motor holding brake with motor cable 24 ±...
Page 241 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 231/369 and Controls IndraDrive M Supply Units Description Symbol Unit HMV02.1R-W0015 minimum inductance of the mains supply (inductance of mains µH phase) assigned type of mains choke HNL02.1R-0980-C0023-A-480...
Page 242 232/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Supply Unit - DC Bus Data of supply unit - DC bus Description Symbol Unit HMV02.1R-W0015 DC bus voltage 750, closed-loop-controlled...
Page 243: Exemplary Data For Applications
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 233/369 and Controls IndraDrive M Supply Units Exemplary Data for Applications General Information This chapter contains examples of allowed performance profiles. Performance Profiles Performance Profiles of Regenera‐ The following profiles have been defined for regenerative supply units.
Page 244 234/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Profile Explanation performance profile “WZM_SA_acc_r” The characteristic data of the profile are used to select regenerative supply units. Characteristic of servo drives at machine tools.
Page 245 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 235/369 and Controls IndraDrive M Supply Units Profile Explanation performance profile “DRM_S1_acc_r” The characteristic data of the profile are used to select regenerative supply units. Characteristic of deceleration at printing ma‐...
Page 246 236/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Description Symbol Unit HMV02.1R-W0015 maximum DC bus power at ; t = 0.4 s; T = 4 s; with 30,00 LN_nenn...
Page 247: Connections And Interfaces
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 237/369 and Controls IndraDrive M Supply Units 7.4.5 Connections and Interfaces Overview Overall Connection Diagram Overall connection diagram with mains filter, mains choke, supply unit, power section HNS02...
Page 248 238/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Overall connection diagram of supply unit Fig.7-65: Connection diagram...
Page 249: Arrangement Of The Connection Points
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 239/369 and Controls IndraDrive M Supply Units Arrangement of the Connection Points shield connection for control lines acknowledge messages of mains contactor mains contactor control and DC bus short circuit (ZKS)
Page 250: Description Of The Connection Points
240/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls IndraDrive M Supply Units Description of the Connection Points The connection points are described in detail in chapter 8 Functions and Elec‐ trical Connection Points , page 241.
Page 251: Functions And Electrical Connection Points
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 241/369 and Controls Functions and Electrical Connection Points Functions and Electrical Connection Points Overview of Functions, Power Sections and Supply Units The table below shows the most important hardware functions which the devi‐...
Page 252 242/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Functions Device Connec‐ Description / tion point properties for supply with mains voltage, infeeding HMV01.1R and regenerative HMV02.1R for supply with mains voltage, infeeding HMV01.1E...
Page 253 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 243/369 and Controls Functions and Electrical Connection Points Functions Device Connec‐ Description / tion point properties controlled DC bus voltage HMV01.1R HMV02.1R input DC bus short circuit (ZKS) HMV01.1E...
Page 254: Electrical Connection Points - Overview
244/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Functions Device Connec‐ Description / tion point properties cable shield - control lines shield connection control lines cable shield - motor lines...
Page 255 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 245/369 and Controls Functions and Electrical Connection Points Connection point Device Brief description X5.1 HMD01 inverter output X5.2 connection to motor HCS02 connection for temperature monitoring and holding brake...
Page 256: X1, Module Bus
246/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Connection point Device Brief description L+; L- DC bus connection HCS02 connections integrated in terminal block HCS03 HMS01 HMS02 HMD01...
Page 257 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 247/369 and Controls Functions and Electrical Connection Points Connec‐ Type No. of Stranded Description Figure tion point poles wire [mm²] MiniDin, 0,25–0,5 serial interface female (device) Fig.8-4: Connections...
Page 258: Connection Diagrams Serial Interface To Pc
248/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points 8.4.2 Connection Diagrams Serial Interface to PC Serial Interface to PC With 9-Pin D‑Sub Fig.8-7: Connection of serial interface to PC with 9-pin D‑Sub For direct connection to the serial interface, use our cable IKB0041 .
Page 259 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 249/369 and Controls Functions and Electrical Connection Points Equipment grounding conductor: material and cross section For the equipment grounding conductor, use the same metal (e.g. copper) as for the outer conductors.
Page 260: X3, Mains Connection Hmv02.1R-W0015
250/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points 8.5.2 X3, Mains Connection HMV02.1R-W0015 View Identifica‐ Function 3-phase operation tion connection to supply mains (L1) connection to supply mains (L2) connection to supply mains (L3) connection of equipment grounding conductor of drive con‐...
Page 261: X3, Mains Connection Hcs02.1E-W0054, -W0070 And Hcs03.1E-W0070
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 251/369 and Controls Functions and Electrical Connection Points occurring current load and minimum required see technical data of device used (I and A L_cont L_max connection cross section...
Page 262: X3, Mains Connection Hcs03.1E-W0210
252/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points screw thread tightening torque connection cables 1×16; 1×25; 1×35; 1×50 stranded wire with ring cable lug 2×25; 2×35; 2×50 2×16 with accessories 1×6;...
Page 263: X3, Mains Connection Hmv01.1E-W0120 And Hmv01.1R-W0120
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 253/369 and Controls Functions and Electrical Connection Points 8.5.7 X3, Mains Connection HMV01.1E-W0120 and HMV01.1R-W0120 View Identification Function 3-phase operation connection to supply mains (L1) connection to supply mains (L2)
Page 264 254/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points screw in thread XS2 sheet metal of accessories fixing device shield of motor cable clip Fig.8-16: Strain relief, shield connection of motor cable with accessory HAS02 - example HCS02 ●...
Page 265: X5, Motor Connection Hcs02.1E-W0012, -W0028 And Hms01.1N-W0020, -W0036 And Hmd01.1N- W0012
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 255/369 and Controls Functions and Electrical Connection Points Coding of the Connectors At the HMD power sections with two inverter outputs, the outputs have been coded, i.e. provided with a coding section. This avoids accidentally interchanging the two cables.
Page 266: X5, Motor Connection Hcs02.1E-W0054, -W0070 And Hcs03.1E-W0070 And Hms01.1N-W0054, -W0070 And Hms02.1N-W0054
256/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points connection cable stranded wire occurring current load and minimum required see Technical Data of device used (I connection cross section...
Page 267: X5, Motor Connection Hms01.1N-W0110
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 257/369 and Controls Functions and Electrical Connection Points 8.6.4 X5, Motor Connection HMS01.1N-W0110 View Identifica‐ Function tion for power connection U1 at motor for power connection V1 at motor...
Page 268: X5, Motor Connection Hcs03.1E-W0210
258/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Terminal block Unit Min. Max. screw thread tightening torque connection cables 1×16; 1×25; 1×35; 1×50 stranded wire with ring cable lug 2×25;...
Page 269: X5, Motor Connection Hms01.1N-W0350
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 259/369 and Controls Functions and Electrical Connection Points occurring current load and minimum required see technical data of device used (I and A L_cont L_max connection cross section...
Page 270 260/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Dangerous movements! Danger to personnel from falling or dropping axes! The standard motor holding brake provided or an external motor holding brake DANGER controlled directly by the drive controller are not sufficient on their own to guar‐...
Page 271 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 261/369 and Controls Functions and Electrical Connection Points An external contact element is required, if motor holding brakes with higher currents than the allowed current load are to be supplied at...
Page 272: Connection Point
262/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points 8.7.2 Connection Point View Connec‐ Signal name Function tion MotTemp+ input motor temperature eval‐ uation MotTemp- +24V output for controlling the mo‐...
Page 273: X9, External Braking Resistor
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 263/369 and Controls Functions and Electrical Connection Points Connection Diagram Fig.8-27: Connection of motor temperature monitoring and motor holding brake X9, External Braking Resistor 8.8.1 Important Notes Lethal electric shock caused by live parts with more than 50 V!
Page 274: X9, External Braking Resistor Hcs03.1E-W0070
264/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points View Connec‐ Signal name Function tion n.s. connection braking resistor n.s. connection braking resistor Screw terminal (connector) Unit Min. Max.
Page 275: X13, Control Voltage (24V, 0V)
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 265/369 and Controls Functions and Electrical Connection Points connecting line stranded wire tightening torque HCS03.1E-W0100, -W0150 connecting line stranded wire tightening torque HCS03.1E-W0210 connecting line stranded wire tightening torque HCS03.1E...
Page 276 266/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points connection cross section solid wire connection cross section stranded wire connection cross section power consumption see P (see index entry with reference to the corresponding...
Page 277: X13, Supply Blower Unit Hab01
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 267/369 and Controls Functions and Electrical Connection Points lines to control voltage supply Fig.8-31: Control voltage supply at X13 The input 0V is connected in conductive form with the housing po‐...
Page 278 268/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Fig.8-32: Connection at the bottom of the device Function, Pin Assignment Connection Signal name Function Power supply for external blower unit HAB01.
Page 279: X14, Mains Voltage Synchronization
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 269/369 and Controls Functions and Electrical Connection Points 8.11 X14, Mains Voltage Synchronization 8.11.1 Connection Point Description This connection point only exists for regenerative supply units. The connection point is used to connect the mains voltage for mains voltage synchronization and for preloading the DC bus.
Page 280: Mains Synchronization Hmv02
270/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points fusing of connection X14 in-phase connection required mains choke mains filter Fig.8-36: Synchronizing voltage HMV01.1R Install slow 5 A fuses in the supply line to connection X14.
Page 281: X31, Messages Bb1, Ud, Warn
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 271/369 and Controls Functions and Electrical Connection Points Fig.8-37: Synchronizing voltage HMV02.1R 8.12 X31, Messages Bb1, UD, WARN View Fig.8-38: View Function, Pin Assignment The connection point X31 provides message signals on the status of the supply...
Page 282 272/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Assignment Connec‐ Signal Function tion name Bb1_2 N/O contact signals readiness for connecting the external mains Bb1_1 contactor Closed with:...
Page 283: X32, Mains Contactor Control And Dc Bus Short Circuit
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 273/369 and Controls Functions and Electrical Connection Points Data Unit Min. Typ. Max. contact resistance at minimum mOhm load number of mechanical switching cycles Fig.8-40: Technical properties Notes on Installation For the application prototypes of the supply units, the “WARN”...
Page 284 274/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Risk of fire caused by the “sacrificing behavior” of the ZKS stage! The “ZKS” input activates the function “DC bus short circuit”, when there hasn't any voltage been applied and when there isn't any current flowing to the input.
Page 285: X33, Acknowledge Messages Of Integrated Mains Contactor
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 275/369 and Controls Functions and Electrical Connection Points Include the Bb1 contact in the control circuit for mains connection. When Bb1 contact opens, the mains contactor must interrupt the power supply.
Page 286 276/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Assignment Connec‐ Signal Function tion name Supply units with integrated mains contactor Provides message signals for evaluation on the status of the in‐...
Page 287: X34, Contact For Controlling The External Mains Contactor
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 277/369 and Controls Functions and Electrical Connection Points 8.15 X34, Contact for Controlling the External Mains Contactor View Fig.8-47: View Function, Pin Assignment The contact at X34 is used to control the external mains contactor of supply units without integrated mains contactor (e.g.
Page 288: X40, Acknowledge Messages Of External Mains Contactor
278/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Properties Data Unit Min. Typ. Max. number of poles type spring terminal design pins at device connection cable solid wire...
Page 289 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 279/369 and Controls Functions and Electrical Connection Points Function, Pin Assignment Assignment Connec‐ Signal Function tion name Supply units with external mains contactor Receives message signals on the status of the external mains con‐...
Page 290: Terminal Block, 24V - 0V (24V Supply)
280/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Properties Data Unit Min. Typ. Max. number of poles type spring terminal design pins at device connection cable solid wire connection cable stranded wire Fig.8-54:...
Page 291: Terminal Block L+, L- (Dc Bus Connection)
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 281/369 and Controls Functions and Electrical Connection Points Connection Diagram cable (to source of control voltage supply) contact bars Fig.8-56: Connection points and connections of control voltage Notes on Installation Requirements on the connection to the 24V supply: ●...
Page 292 282/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points View Identifica‐ Function tion connections to connect the DC bus connections Screw connection Unit Min. Max. M6 thread at device (terminal block)
Page 293: Xs1, Shield Connection Control Lines
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 283/369 and Controls Functions and Electrical Connection Points Damage caused by voltage arcing! Insulate ring terminals and connecting lines with a heat-shrinkable sleeve. Af‐ terwards only strip the insulation of the contact surface of the ring terminal.
Page 294: Ground Connection
284/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points The connection consists of an M6 thread and is used for mounting the shielding plate for shield connection of the motor power cable (accessory HAS02.1).
Page 295 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 285/369 and Controls Functions and Electrical Connection Points Equipment grounding conductor: material and cross section For the equipment grounding conductor, use the same metal (e.g. copper) as for the outer conductors.
Page 296 286/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points joint bar equipment grounding conductor connection at supply unit Fig.8-61: Equipment grounding conductor connection at the supply unit or neigh‐...
Page 297: Connection Point Of Equipment Grounding Conductor, Hms, Hmd
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 287/369 and Controls Functions and Electrical Connection Points Tightening Torque HMV01.1E-W0030, -W0075 HMV01.1E-W0120 HMV01.1R-W0018, -W0045, -W0065 HMV01.1R-W0120 HMV02.1R-W0015 6 Nm 18 Nm Fig.8-64: Tightening torque 8.23 Connection Point of Equipment Grounding Conductor, HMS,...
Page 298 288/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Functions and Electrical Connection Points Minimum cross-sectional area A Cross-sectional area A of outer conduc‐ tors equipment grounding connection A ≤ 16 mm² 16 mm² < A ≤ 35 mm²...
Page 299 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 289/369 and Controls Functions and Electrical Connection Points Device Design Tightening torque HMS01.1N HMS02.1N M6 × 25 6 Nm HMD01.1N Fig.8-68: Data of connection point...
Page 300 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 301: Touch Guard At Devices
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 291/369 and Controls Touch Guard at Devices Touch Guard at Devices Cutouts Lethal electric shock caused by live parts with more than 50 V! ● The appropriate touch guard must be mounted for each device following connection work.
Page 302: Mounting
292/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Touch Guard at Devices Mounting Fig.9-2: Touch guard at device The touch guard is fixed to the device with screws. Tightening Torque max. 2.8 Nm...
Page 303: Operation And Diagnosis
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 293/369 and Controls Operation and Diagnosis Operation and Diagnosis 10.1 Supply Units 10.1.1 Control Panel Brief Description Rexroth IndraDrive supply units have a standard control panel with an 8‑digit display and four keys.
Page 304 294/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Operation and Diagnosis Display of Operating States ready for operation ready for operation, mains voltage applied charg DC bus charging ready for power output Fig.10-3:...
Page 305 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 295/369 and Controls Operation and Diagnosis error messages (highest priority) warnings diagnostic command messages commands operating status (lowest priority) Fig.10-6: Priority of displays with examples Complete Diagnostic Message Text Call complete diagnostic message text for diagnostic message currently dis‐...
Page 306 296/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Operation and Diagnosis Extended Displays Call extended displays (see also figure below): ● initial state: standard display (e.g. "VM Lb") ● simultaneously press "Enter" and "Esc" keys for at least 8 seconds ●...
Page 307: Diagnostic Messages Displayed At Indradrive M Supply Units
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 297/369 and Controls Operation and Diagnosis ● press "^" key ● press "Enter" key ● press "Enter" key ● with "v" or "^" key select the desired language Fig.10-9:...
Page 308: Hmv - Diagnostic Warning Messages
298/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Operation and Diagnosis Diagnostic message num‐ Display Diagnostic message DC bus quick discharge ac‐ VM ZKS A0520 tive VM AF A0800 Unknown operating mode Fig.10-10:...
Page 309 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 299/369 and Controls Operation and Diagnosis Diagnostic message num‐ Display Diagnostic message Device temperature moni‐ VM F2022 F2022 tor defective Undervoltage in power sec‐ VM F2026 F2026 tion...
Page 310: Hmv - Diagnostic Command Messages
300/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Operation and Diagnosis Diagnostic message num‐ Display Diagnostic message Connection error mains VM F8813 F8813 choke VM F9001 F9001 Error internal function call VM F9003...
Page 311: Drive Controllers
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 301/369 and Controls Operation and Diagnosis 10.2 Drive Controllers 10.2.1 Control Panel For the detailed description of the standard control panel, see sec‐ tion “Control Panels” in the Functional Description of the firmware documentation.
Page 312 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 313: Accessories
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 303/369 and Controls Accessories Accessories 11.1 General Information This section describes the accessories ● HAS01, basic accessories ● HAS02, shield connection For the complete scope of available accessories in the Rexroth IndraDrive sys‐...
Page 314: Brief Description
304/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-1: Type code HAS01.1 11.2.2 Brief Description Accessories for mounting and installing the drive controllers in a group, i.e. next to each other. As adjusted to the device widths, we distinguish 3 types: ●...
Page 315: Usage
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 305/369 and Controls Accessories 11.2.3 Usage The HAS01 accessories are used to ● fix the drive controllers to a mounting surface ● connect the DC bus connections of drive controllers ●...
Page 316: Scope Of Supply
306/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Device type Width / mm Accessory HAS01.1- with “end piece” HMV01.1E- W0030 W0075 ■ W0120 ■ HMV01.1R- W0018 W0045 ■ W0065 ■ W0120 ■...
Page 317 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 307/369 and Controls Accessories Fig.11-3: Accompanying note...
Page 318 308/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-4: Accompanying note...
Page 319 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 309/369 and Controls Accessories Fig.11-5: Accompanying note...
Page 320 310/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-6: Accompanying note...
Page 321 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 311/369 and Controls Accessories Fig.11-7: Accompanying note...
Page 322 312/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-8: Accompanying note...
Page 323 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 313/369 and Controls Accessories Fig.11-9: Accompanying note...
Page 324 314/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-10: Accompanying note...
Page 325 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 315/369 and Controls Accessories Fig.11-11: Accompanying note...
Page 326 316/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-12: Accompanying note...
Page 327 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 317/369 and Controls Accessories Fig.11-13: Accompanying note...
Page 328 318/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-14: Accompanying note...
Page 329 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 319/369 and Controls Accessories Fig.11-15: Accompanying note...
Page 330 320/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-16: Accompanying note...
Page 331 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 321/369 and Controls Accessories Fig.11-17: Accompanying note...
Page 332 322/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-18: Accompanying note...
Page 333 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 323/369 and Controls Accessories Fig.11-19: Accompanying note...
Page 334 324/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-20: Accompanying note...
Page 335 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 325/369 and Controls Accessories Fig.11-21: Accompanying note...
Page 336 326/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-22: Accompanying note...
Page 337 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 327/369 and Controls Accessories Fig.11-23: Accompanying note...
Page 338 328/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-24: Accompanying note...
Page 339 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 329/369 and Controls Accessories Fig.11-25: Accompanying note...
Page 340 330/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-26: Accompanying note...
Page 341: Mounting The Parts "Bar" And "End Piece" Of The Accessories Has01
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 331/369 and Controls Accessories 11.2.6 Mounting the Parts “Bar” and “End Piece” of the Accessories HAS01 The parts “bar” and “end piece” increase the current carrying capacity of the DC bus connections by reducing the involved contact resistances.
Page 342: Type Code
332/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories 11.3.2 Type Code Fig.11-28: Type code HAS02.1 11.3.3 Usage The HAS02 accessories are used for ● strain relief of the motor cable ● connecting the shield of the motor cable to the drive controller 11.3.4...
Page 343: Scope Of Supply
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 333/369 and Controls Accessories 11.3.5 Scope of Supply For the scope of supply and the components of HAS02, see the corresponding accompanying notes.
Page 344 334/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-29: Accompanying note...
Page 345 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 335/369 and Controls Accessories Fig.11-30: Accompanying note...
Page 346 336/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-31: Accompanying note...
Page 347 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 337/369 and Controls Accessories Fig.11-32: Accompanying note...
Page 348 338/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-33: Accompanying note...
Page 349 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 339/369 and Controls Accessories Fig.11-34: Accompanying note...
Page 350 340/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-35: Accompanying note...
Page 351 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 341/369 and Controls Accessories Fig.11-36: Accompanying note...
Page 352 342/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-37: Accompanying note...
Page 353 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 343/369 and Controls Accessories Fig.11-38: Accompanying note...
Page 354 344/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-39: Accompanying note...
Page 355 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 345/369 and Controls Accessories Fig.11-40: Accompanying note...
Page 356 346/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Fig.11-41: Accompanying note...
Page 357 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 347/369 and Controls Accessories Fig.11-42: Accompanying note...
Page 358: Mounting The Accessory Has02
348/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories 11.3.6 Mounting the Accessory HAS02 General Information screw in thread XS2 fixing device of shielding plate shielding plate shield of motor cable clip Fig.11-43: Shield connection of motor cable ●...
Page 359: Has02.1-001 At Hms01.1N-W0054
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 349/369 and Controls Accessories HAS02.1-001 at HMS01.1N-W0054 fixing device shielding plate clip different possibilities of mounting the shielding plate, according to motor cable routing Fig.11-44: HAS02.1-001 at bottom of drive controller HMS01.1N‑W0054 Mounting By means of supplied screws, fasten fixing device to bottom of drive con‐...
Page 360: Has02.1-002 At Hcs02.1E-W0054
350/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories HAS02.1-002 at HCS02.1E-W0054 fixing device shielding plate clip different possibilities of mounting the shielding plate, according to motor cable routing Fig.11-45: HAS02.1-002 at bottom of drive controller HCS02.1E‑W0054 Mounting By means of supplied screws, fasten fixing device to bottom of drive con‐...
Page 361: Has02.1-003 At Hms01.1N-W0210
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 351/369 and Controls Accessories HAS02.1-003 at HMS01.1N-W0210 fixing device shielding plate clip different possibilities of mounting the shielding plate, according to motor cable routing Fig.11-46: HAS02.1-003 at bottom of drive controller HMS01.1N‑W0210 Mounting By means of supplied screws, fasten fixing device to bottom of drive con‐...
Page 362: Has02.1-004 At Hcs03.1E-W0070
352/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories HAS02.1-004 at HCS03.1E-W0070 fixing device shielding plate clip different possibilities of mounting the shielding plate, according to motor cable routing Fig.11-47: HAS02.1-004 at bottom of drive controller HCS03.1E-W0070 Mounting By means of supplied screws, fasten fixing device to bottom of drive con‐...
Page 363: Has02.1-005 At Hcs03.1E-W0100 / 150
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 353/369 and Controls Accessories HAS02.1-005 at HCS03.1E-W0100 / 150 fixing device shielding plate clip different possibilities of mounting the shielding plate, according to motor cable routing Fig.11-48: HAS02.1-005 at bottom of drive controller HCS03.1E-W0100 / 0150 Mounting By means of supplied screws, fasten fixing device to bottom of drive con‐...
Page 364: Has02.1-008 At Hcs03.1E-W0210
354/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories HAS02.1-008 at HCS03.1E-W0210 fixing device shielding plate clip different possibilities of mounting the shielding plate, according to motor cable routing Fig.11-49: HAS02.1-008 at bottom of drive controller HCS03.1E-W0210 Mounting By means of supplied screws, fasten fixing device to bottom of drive con‐...
Page 365: Has02.1-014 At Hms01.1N-W0350
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 355/369 and Controls Accessories Screw fixing device to equipment grounding conductor connection of drive controller. Fix shield of cable with shielding plate to fixing device. HAS02.1-014 at HMS01.1N-W0350...
Page 366: Has02.1-006 With Motor Cable And Mains Filter
356/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories Using the shielding plate guarantees optimum shield contact of the motor cable. You should therefore, where possible, always use the shielding plate. The shielding plate is only available as an option.
Page 367: Has02.1-007 With Power Supply Cable And Mains Filter
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 357/369 and Controls Accessories HAS02.1-007 With Power Supply Cable and Mains Filter fixing device shielding plate clip different possibilities of mounting the shielding plate, according to cable routing...
Page 368: Has02.1-009 With Power Supply Cable And Mains Filter
358/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Accessories HAS02.1-009 With Power Supply Cable and Mains Filter fixing device shielding plate clip different possibilities of mounting the shielding plate, according to cable routing...
Page 369: Environmental Protection And Disposal
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 359/369 and Controls Environmental Protection and Disposal Environmental Protection and Disposal 12.1 Environmental Protection 12.1.1 Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
Page 370: Recycling
360/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Environmental Protection and Disposal For ecological reasons, please refrain from returning the empty packages to 12.2.3 Recycling Due to their high content of metal, most of the product components can be recycled.
Page 371: Service And Support
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 361/369 and Controls Service and Support Service and Support 13.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries.
Page 372 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 373: Index
Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 363/369 and Controls Index Index Symbols HMS02 160 HMV01.1E 200 24V supply 23, 265, 280 HMV01.1R 220 Internal 25 HMV02.1R 239 Overview 244 Connections Accessories HAS01 303 Electrical 241...
Page 374 364/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Index Dimensional drawing HCS02.1E-W0012 36 Foreign matters HCS02.1E-W0028 37 Compatibility with 21 HCS02.1E-W0054 38 HCS02.1E-W0070 38 HCS03.1E-W0070 68 G1, G2, G3, G4, G5 HCS03.1E-W0100 70 Mounting positions 21 HCS03.1E-W0150 70...
Page 375 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 365/369 and Controls Index Connection points 95 HMD01.1N-W0012 Control voltage 80 Dimensional drawing 166 Cooling 77 HMD01.1N-W0020 Current profiles 87 Dimensional drawing 167 DC bus 83 HMD01.1N-W0036 Dimensional drawings 68...
Page 376 366/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Index Power dissipation 148 Supply units, regenerative 202 Power sections 141 Technical data 206 Scope of supply 145 Type code 203 Sound pressure level 148...
Page 377 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 367/369 and Controls Index HMS02 148 HMV01.1E 189 Mains connection HMV01.1R 208 X3 248 HMV02.1R 228 Mains connection, single-phase HCS02 46 Mains contactor External 277 Operating conditions 19...
Page 378 368/369 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls Index Service interface 246 HMV01.1E 187 Shield HMV01.1R 206 Connection (control lines) 283 HMV02.1R 226 Connection (motor cable) 283 Touch guard 291 Shield connection Transport...
Page 379 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG 369/369 and Controls Index VM E8057 298 VM P1 297 VM F2018 298 VM P2 297 VM F2022 299 VM P3 297 VM F2026 299 VM PL 298...
Page 380 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive | Project Planning Manual and Controls...
Page 381 Project Planning Manual | Rexroth IndraDrive Electric Drives | Bosch Rexroth AG and Controls Notes...
Page 382 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911318790 DOK-INDRV*-HMV-S-D+HCS-PR02-EN-P...

This manual is also suitable for:

Rexroth indradrive hms Rexroth indradrive hmd Rexroth indradrive hcs02 Rexroth indradrive hcs03

Bosch Rexroth IndraDrive HMV Project Planning Manual

1 Introduction

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Specifications of the Devices

5 Power Sections for Converters - Indradrive C

6 Power Sections for Inverters - Indradrive M

7 Indradrive M Supply Units

8 Functions and Electrical Connection Points

9 Touch Guard at Devices

10 Operation and Diagnosis

11 Accessories

12 Environmental Protection and Disposal

13 Service and Support

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Summary of Contents for Bosch Rexroth IndraDrive HMV