Safety instructions What this chapter contains This chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, the motor or driven equipment. Read the safety instructions before you work on the unit.
Installation and maintenance work These warnings are intended for all who work on the drive, motor cable or motor. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. WARNING Only qualified electricians are allowed to install and maintain the drive! Never work on the drive, motor cable or motor when main power is applied.
Grounding These instructions are intended for all who are responsible for the grounding of the drive. Incorrect grounding can cause physical injury, death and/or equipment malfunction and increase electromagnetic interference. WARNING Ground the drive, motor and adjoining equipment to ensure personnel safety in all circumstances, and to reduce electromagnetic emission and pick-up.
- Use grounding strip: ABB order no.: 3ADV050035P0001 WARNING - Handle the fiber optic cables with care. - When unplugging optic cables, always grab the connector, not the cable itself. - Do not touch the ends of the fibers with bare hands as the fiber is extremely sensitive to dirt.
Operation These warnings are intended for all who plan the operation of the drive or operate the drive. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. WARNING Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive.
The DCS880 Chapter overview This chapter describes briefly the operating principle and construction of the converter modules in short. The DCS880 converter modules The DCS880-S size H1 ... H8 are intended for controlling DC motors. Size H1 ... H5 Size H6 20 ...
Without control panel +J428 daisy-chain option DPI-H01 kit +J429 Bluetooth control panel ACS-AP-W The technical data and specifications are valid as of going to press. ABB reserves the right to make subsequent alterations. The DCS880 3ADW000462R0401 DCS880 Hardware manual e d...
Main circuit and control Armature converter DCS880 H1 ... H4 400 V and 500 V (IEC) / 525 V (UL) units with OnBoard field exciter. 600 V units are always without OnBoard field exciter. DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/0060 DCF803-0035 DCF803-0016 max.
Armature converter DCS880 H5 H5 units with optional internal field exciter. DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/0060 DCF803-0035 DCF803-0016 FEX-425-Int max. 500 V Slot1 Slot2 Slot3 X205 Slot1 Slot2 X200 The DCS880 3ADW000462R0401 DCS880 Hardware manual e d...
Mechanical installation Chapter overview This chapter describes the mechanical installation of the DCS880. Safety WARNING – DCS800 sizes H4 ... H8: – The drive is heavy. Lift the drive by lifting lugs only. – The drive’s center of gravity is high. Do not tilt the unit. The unit will overturn from a tilt of about 6 degrees.
Unpacking and examining the delivery (H1 … H3) This illustration shows the layout of the transport package. Examine that all items are present. Item Description Drive with factory installed options. Cardboard box. Shock damper. Shock dampers. Tray. Package containing documentation, plugs, mounting material, etc. BG_DCS_001_verpackung_a.ai Mechanical installation 3ADW000462R0401 DCS880 Hardware manual e d...
Unpacking and examining the delivery (H4) This illustration shows the layout of the transport package. Examine that all items are present. Item Description Drive with factory installed options. Cardboard box. Shock damper. Shock dampers. Shock damper. Package containing documentation, plugs, mounting material, etc. BG_DCS_001_verpackung_a.ai Mechanical installation 3ADW000462R0401 DCS880 Hardware manual e d...
Unpacking and examining the delivery (H5) This illustration shows the layout of the transport package. Examine that all items are present. Item Description Drive with factory installed options. Converter fan, remove before installation. Lifting lugs bracket. Lifting lugs bracket, attach before installation. Cardboard box.
Unpacking and examining the delivery (H6) This illustration shows the layout of the transport package. Examine that all items are present. Item Description Drive with factory installed options. Cardboard box. Shock damper. Lower and upper cardboard box cover. Shock dampers. Package containing documentation, plugs, mounting material, etc.
Unpacking and examining the delivery (H7, H8) This illustration shows the layout of the transport package. Examine that all items are present. Item Description Drive with factory installed options. Cardboard box. Lower cardboard box cover. Brackets to fasten the drive, remove before installation. Shock damper.
Delivery check Check that there are no signs of damage. Before attempting installation and operation, check the information on the nameplate of the converter module to verify that the unit is of the correct type. The label includes an IEC rating, cULus, C-tick (N713) and CE markings, a type code and a serial number, which allow individual identification of each unit.
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Ser. No. 0025421A17294264 1729 = Production year 2017 and week 29. Rated input voltage according to IEC. Rated output voltage according to IEC. Rated input voltage according to UL. Rated output voltage according to UL. Rated input current. Rated output current. Rated internal field exciter current.
Installing the drive (H1 … H3) This section tells you how to install the drive on wall without vibration dampers. The degree of protection is IEC: IP00 and UL: open type. 1. See the dimensions in chapter Dimensions and weights. Mark the locations for the four mounting holes.
Installing the drive (H4, H5) This section tells you how to install the drive on wall without vibration dampers. The degree of protection is IEC: IP00 and UL: open type. 1. See the dimensions in chapter Dimensions and weights. Mark the locations for the four mounting holes. 2.
Installing the drive (H6 … H8) Drives of sizes H6 … H8 are for cabinet mounting only. Cabinet installation The required distance between parallel units is five millimetres (0.2 in.) in installations without the front cover. The cooling air entering the unit must not exceed +40 °C (+104 °F). Preventing cooling air recirculation Unit above another Prevent air recirculation inside and outside the cabinet.
Terminal options for converter modules size H1 ... H4 There are different options to protect and connect the terminals. Connection of H4 converter module DC terminals In some cases it is beneficial to use lug bars for easy DC cable connection. DC terminals of of converter D4 module...
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The cable shield grounding plate is part of the accessort pack Example for DC main terminal cover for H4 converter modules. Mechanical installation 3ADW000462R0401 DCS880 Hardware manual e d...
Mounting the converter module H5 inside an enclosure Cooling air inlet Free space around the converter module The cooling fan blows the air out of the front, right and left side of the converter In mm: module. View from: Right side Front side Left side air flow...
Mounting the H7 power unit inside an enclosure Cooling air inlet Free space around the converter module The cooling fan takes the air from the back, left, right side and from the bottom of Optimum Compromise the converter module. View from: Right side Back side Left side...
Mounting the H8 power unit inside an enclosure Cooling air inlet Cable entries The cooling fan takes the air from the back, left, right The cable entries are symmetric on both sides. side and from the bottom of the converter module. Nevertheless only the entries on the left side should View from: be used for cables connected to the electronic power...
Always follow local regulations. This chapter applies to all DCS880 converter modules. Attention: If the recommendations given by ABB are not followed, the drive may experience problems not covered by warranty. See also Technical guide.
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Configuration C Line If a dedicated transformer / isolation transformer is used, it is possible to comply with certain connecting conditions per Configuration B without using an additional line reactor. The condition described in Configuration A will then likewise be satisfied, since the u is >...
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Line reactors (L ) Selection Size DCS Type Line reaktor Design Line reaktor Design 400 V... 690 V = 1 %) Fig. = 4 %) Fig. 50 / 60 Hz 2-Q Converter 4-Q Converter DCS880-S01-0020-04/05 DCS880-S02-0025-04/05 ND01 ND401 DCS880-S01-0045-04/05 DCS880-S02-0050-04/05 ND02 ND402 DCS880-S01-0065-04/05...
Semiconductor fuses (F1) Aspects of fusing for the armature and field circuit of DC drives. Unit configuration Protection elements such as fuses or overcurrent trip circuits are required in all cases to protect against further damage. In some configurations, this will entail the following questions: 1.
Conclusion for the field circuit Basically, similar conditions apply for both field and armature circuit. Depending on the converter used (half-controlled bridge, fully controlled bridge), some of the fault sources may not always be applicable. Due to special system conditions, such as supply via an autotransformer or an isolating transformer, new protection conditions may occur.
Single-phase autotransformer (T3) for field circuit (adapt voltage) The field converters insulation voltage is higher than its rated voltage (see chapter Accessories). This provides the possibility in systems with more than 500 V mains voltage to supply the field converter directly.
Line reactors for single- and 3-phase connection of field converters Field converters DCF803-0016, FEX-425-Int and DCF803-0035 need additional external line reactors. Field converters DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060 do not need additional line reactors since they already have internal line reactors. Field converter type Field current Line reactor type...
EMC filters are necessary to fulfil the standard for emitted interference if a converter shall be run at a public low voltage line, in Europe for example with 400 V . Such lines have a grounded neutral conductor. ABB offers suitable three-phase filters for 400 V . For 440 V public low voltage lines outside Europe 500 V filters are available.
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EMC filters Further information is The paragraphs below describe selection of the electri- • the product's actual emissions. available in the cal components in conformity with the EMC Guideline. The EMC Guideline expects EMC to be taken into Technical guide The aim of the EMC Guideline is, as the name implies, account when a product is being developed;...
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≤ 1.2 MVA) zone Product Standard with earthed EN 61800-3 Converter transformer For the DCS880 series, the Earthed iron core limit values for emitted neutral (and earthed Earthed 400 V network I > 400 A interference are complied screen where with neutral conductor ;...
Converters size H1 ... H4 configuration using an OnBoard field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. DIOGND IACT +24VD AGND DICOM +24VD AGND Off2 (current off) AI3- AI3+ Fan acknowledge AI2-...
Converters size H5 configuration using FEX-425-Int field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters FEX-425-Int are equipped with their own synchronization and must be supplied from independent mains supply voltage max. 500 V (single-phase or 3-phase). DIOGND IACT +24VD...
Converters size H6 configuration using a FEX-425-Int field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters FEX-425-Int are equipped with their own synchronization and must be supplied from independent mains supply voltage max. 500 V (single-phase or 3-phase). DIOGND IACT +24VD...
Converters size H1 ... H6 configuration using external field exciters DCF803, DCF804 Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters DCF803 / DCF804 are equipped with their own synchronization and must be supplied from independent mains supply voltage max.
Converters size H7 and H8 configuration using external field exciters DCF803, DCF804 Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters DCF803 / DCF804 are equipped with their own synchronization and must be supplied from independent mains supply voltage max.
Converters size H1 ... H3 as large field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. DIOGND IACT +24VD AGND DICOM +24VD AGND Off2 (current off) AI3- AI3+ Overvoltage protection trigger AI2- AI2+...
Start, Stop and E-Stop control The relay logic is splitted into four parts: 1: Generation of the On / Off and Start / Stop commands: The commands represented by K20 and K21 (latching interface relays) can also be generated by a PLC and transferred to the terminals of the converter either by relays, using galvanic isolation or directly via 24 V signals.
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Emergency stop Speed Off3 Off2 Timer relay (K15) Timer relay (K16) Block current control Off2 (current off) Mains contactor (K1) Off2 Emergency stop ramp Coast DZ_LIN_006_E-stop_b.ai Emergency stop reaction XD24 +24 VD SF_CON4_001_E-stop_b.ai 4:DC contactor (US style): The DC contactor (US style) K1.1 is a special designed DC contactor with one normally closed contact for the dynamic braking resistor R and two normally open contacts for C1 and D1.
Cooling fans Fan assignment for DCS880 Converter type Size Configuration Fan type Airflow built in [m³/h] DCS880-S0b-0045-04/05 ... 1 x 3110UL DCS880-S0b-00100-04/05 DCS880-S0b-0135-04/05 ... 2 x AFB122 DCS880-S0b-0300-04/05 DCS880-S01-0290-06 DCS880-S02-0320-06 DCS880-S0b-0315-04/05 ... DCS880-S0b-0450-04/05 DCS880-S0b-0470-04/05 ... 2 x 3110UL DCS880-S0b-0520-04/05 2 x AFB122 DCS880-S01-0590-06 1 x W2E200 ...
Fan Data for DCS880 (H1 ... H4) 3110UL AFB122 W2E200 W2E250 24 V internal 24 V internal Rated voltage [V 230; 1~ 230; 1~ Tolerance [%] +6 / -10 +6 / -10 Frequency [Hz] Power consumption [W] Current consumption [A] 0.29 0.35 0.59...
The protective characteristics of circuit breakers depend on their type, construction and settings. There are also limitations regarding to the short-circuit capacity of the supply network. Your local ABB representative can help you in selecting the breaker type when the supply network characteristics are known.
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Protecting the drive and the input power and motor cables against thermal overload The drive protects itself, its mains- and the motor cables against thermal overload when the cables are sized according to the nominal current of the drive. No additional thermal protection devices are needed. WARNING If the drive is connected to multiple motors, use a separate circuit breaker or fuses for protecting each motor cable and motor against overload.
Cross-sectional areas - Tightening torques Recommended cross-sectional area to DINVDE 0276-1000 and DINVDE 0100-540 (PE) trefoil arrangement, up to 50°C ambient temperature. The necessary wire torque at 60°C wire temperature is the same as recommended in the following table. Armature: Converter type C1, D1 U1, V1, W1...
Selecting the power cables General rules – Select the input power and motor cables according to local regulations. – Select a cable capable of carrying the drive nominal current. See chapter Current ratings. ° – Select a cable rated for at least 60 C maximum permissible temperature of conductor in continuous use.
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Relay cable type The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB. Control Panel cable length and type In remote use, the cable connecting the control panel to the drive must not exceed three meters (10 ft).
Connection of a motor temperature sensor to the drive I/O WARNING IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either nonconductive or conductive but not connected to the protective earth. To fulfill this requirement, the connection of a thermistor (or other similar components) to the inputs of the drive can be implemented by 3 alternate ways: - There is double or reinforced insulation between the thermistor and live parts of...
Electrical installation Chapter overview This chapter describes the electrical installation procedure of the DCS880. WARNING A qualified electrician may only carry out the work described in this chapter. Follow the Safety instructions on the first pages of this manual. Ignoring the safety instructions can cause injury or death.
IT (ungrounded) systems Don’t use EMC filters in IT systems. The screen winding of existing dedicated transformers must be grounded. For installation without low voltage switch (e.g. contactor, air-circuit-breaker) use an overvoltage protection on the secondary side of the mains transformer. The voltage shift of the isolated supply must not be larger than the voltage shift in case on an earth fault.
Location F-type adapters and interfaces Connect the signal cables as described below. Tighten the screws to secure the extension modules and the memory unit. X13: Slot1: Control panel For all F-type extension modules control panel interface SDCS- X205: DPI-H01 Memory unit Slot2: For all F-type extension modules (recommended...
Pulse encoder connection OnBoard encoder interface (XENC on SDCS-CON-H01) On the SDCS-CON-H01 it is possible to select the supply voltage using jumper J4D. Hardware configuration Encoder supply SDCS-CON-H01 5 V, default no sense 24 V no sense The wiring is shown in the figure below. Commissioning hint: If the drive’s measured direction of rotation is wrong or = twisted...
Pulse encoder connection principles Two different encoder connections are available. 1. Differential connection; only pulse encoders generating voltage signals can be used. 2. Single-ended (push pull) connection; only pulse encoders generating voltage signals can be used. Pulse encoder connection principles: Single ended Single ended push pull...
Connecting the signal and control cables Used screened cables for digital signals, which are longer than 3 m and for all analog signals. Connect each screen at both ends by metal clamps or comparable means directly on clean metal surfaces, if both earthing points belong to the same earth line. Otherwise, connect a capacitor to earth on one end.
Continuous motor cable shield or enclosure for equipment on the motor cable To minimize the emission level when safety switches, contactors, connection boxes or similar equipment are installed on the motor cable between the drive and the motor: – European Union: Install the equipment in a metal enclosure with 360 degree grounding for the shields of both the incoming and outgoing cable, or connect the shields of the cables otherwise together.
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Example of two DCS880 converters, one as armature converter, the other one as large field exciter. DCS880 Converter DCS880 Converter as large field exciter SDCS-DSL-H1x SDCS-DSL-H1x GNDB GNDB X52: 1 2 3 3 2 1 X53: X52: 1 2 3 3 2 1 X53: Bus termination (J1:...
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Example of one DCS880 converter plus external field supply. DCS880 Converter SDCS-DSL-H1x X1:1 +24 V DCF803-0035 X1:2 X51:1 +24 V X51:2 S1100:2 GNDB GNDB S1100:1 S1100:3 1 2 3 3 2 1 X53: X3: 2 X52: Ground termination (S1100:2 open S1100:3 open) Bus termination (S1100:1 closed)
Connecting a control unit at H7 and H8 power units During installation the control unit needs to be connected with the power unit using fiber optic cables. For a standard drive connect the fiber optic cables from the SDCS-DSL-H1x (control unit) to the SDCS-OPL-H01(power unit).
Installation checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the Safety instructions on the first pages of this manual before you work on the unit. MECHANICAL INSTALLATION The ambient operating conditions are allowed (see Environmental Conditions, Current ratings) The unit is mounted properly on a vertical non-flammable wall (see...
Maintenance Chapter overview This chapter contains preventive maintenance instructions. For more information see DCS880 Service Manual. Safety WARNING Read the Safety instructions on the first pages of this manual before performing any maintenance on the equipment. Ignoring the safety instructions can cause injury or death. Maintenance 3ADW000462R0401 DCS880 Hardware manual e d...
Technical data Chapter overview The technical data contain the technical specifications of the converter, e.g. the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings and warranty policy. Environmental Conditions System connections Environmental limit values Voltage, 3-phase: 100 ...
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The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries, the components fulfil the requirements of the EU directives, see table below: European Union Directive Manufacturer's Assurance Harmonized Standards Converter module Machinery Directive 2006/42/EC Declaration of Incorporation [IEC 60204-1]...
Current ratings - IEC regenerative converters (S02) See the current ratings including several standard duty cycles for the DCS880 with 50 Hz and 60 Hz supplies below. The current ratings are based on an ambient temperature of maximum 40°C and an elevation of maximum 1000 m above mean sea level: Size Internal field current...
Current ratings - IEC non regenerative converters (S01) Internal Size Unit type DC I DC II DC III DC IV field current 100 % 150 % 100 % 150 % 100 % 200 % continuous 2-Q converters 15 min 60 s 15 min 120 s 15 min...
Control board SDCS-CON-H01 (H1 ... H8) The control circuit terminals are common for all sizes H1 … H8. Location of the control circuit board SDCS-CON-H01 The SDCS-CON-H01 is mounted on an electronic tray. The electronic tray is attached in the housing by means of two hinges.
Control circuit terminal layout Internal 24 V used External 24 V used DCS880 Reference voltage and analog inputs +VREF +10 V -VREF -10 V AGND Common ground (connected to frame) AI1+ ±10 V or 0 (4) ... 20 mA depending on J1 AI1- AI2+ ±10 V or 0 (4) ...
XAI: Reference voltages and analog inputs +VREF +10 V , ±1 % = 1 … 10 k Maximum wire size 2.5 mm -VREF -10 V , ±1 % = 1 … 10 k Maximum wire size 2.5 mm = 100 ] depending on J1 AI1+ ±10 V [R ≥...
Set the termination switch J3 (see Jumpers and switches) next to terminal block XD2D to terminated ( ) at the two physical ends of the drive-to-drive link. All intermediate switches have to be set to not terminated Use double shielded twisted-pair cable ( 100 , for example, PROFIBUS compatible cable) for the wiring. For best immunity, high quality cable is recommended.
XDIO: Digital inputs / outputs DIO1 Maximum wire size 2.5 mm As input: DIO2 +24 V logic levels: low < 5 V , high > 15 V = 2 k Filter: 0.25 ms As output: Total output current from +24VD is limited to 200 mA Filter: 0.04 ms Related ground is DIOGND Parameter settings see...
XSMC: Mains contactor MCCOM Fixed output for the mains contactor 250 V / 30 V , 2 A MCNO Maximum wire size 2.5 mm Varistor protected STOCOM Fixed output for safe torque off (STO) zero current monitor 250 V / 30 V , 2 A STONO Maximum wire size 2.5 mm...
Replacing the memory unit Make sure, that the auxiliary power is off. Unscrew the memory unit and pull it out. Replace the memory unit in reverse order. Additional terminals – Use connectors Slot1 … Slot3 for F-type I/O extension modules and F-type fieldbus adapters. –...
Ground isolation diagram +VREF -VREF AGND AI1+ AI1- Common mode voltage AI2+ between channels ± 30 V AI2- AI3+ AI3- AGND AGND IACT XD2D Isolation BGND Switch J6 settings: XRO1, XRO2, XRO3 The ground (DICOM) of digital inputs DI1 … DI5 and DIL is separated from the ground (DIOGND) of digital inputs / outputs Open DIO1, DIO2 and DI6.
Jumpers and switches Jumper / Switch Description Positions J1 (AI1) Determines whether analog input AI1 is used as a current Current (I) or voltage input. Voltage (U), default. J2 (AI2) Determines whether analog input AI2 is used as a current Current (I) or voltage input.
DDCS branching unit NDBU-95 The NDBU-95 is used to implement star topology for DDCS communication. This allows a drive to fail or become unpowered without disabling the complete communication. The NDBU-95 receives messages from the master (e.g. PC) and sends them to all the drives simultaneously. Each drive has an individual address and only the addressed drive sends a reply message to the master.
DCSLink board SDCS-DSL-H1x (H1 ... H8) The SDCS-DSL-H1x provides communication between drives. The communication hardware and protocol is based on CAN bus. This communication will be used for drive-to-drive communication, 12-pulse operation and communication to field exciters. The communication hardware is equipped with an isolated power supply and an isolated transmitter. The bus termination can be set by jumper J1.
Daisy chain DPI-H01 kit (H1 ... H8) Daisy chain adapters are used to connect several drives to one control panel or to a PC via a control panel. Maximum of 32 nodes are possible. The control panel / PC is the master, while the drives equipped with a daisy chain adapter are followers.
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Installation 1. Inset the four stand offs into the intermediate cover. 2. Connect the patch cable between X13 on the SDCS-CON-H01 and X13 on the SDCS-DPI-H01 adapter. 3. Plug the SDCS-DPI-H01 adapter onto the standoffs. 4. Connect the grounding cable at X1 and the ground- ing standoff using the screw.
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Chaining a PC via a control panel This figure shows how to chain a PC via a control panel to several drives. Note: When a control panel is used for a PC connection, it cannot be used to operate the drives. …...
Power Interface board SDCS-PIN-H01 (H1 ... H5) The SDCS-PIN-H01 is designed for DCS880 converter modules sizes H1 ... H5 (20 A ... 1190 A). It has 4 different functions: 1. The power supply for all internal voltages of the whole drive and the connected options (H1 ... H5). 2.
Power supply board SDCS-POW-H01 (H6 ... H8) The SDCS-POW-H01 is designed for DCS880 converter modules and is mounted on the electronic tray. It is used for sizes H6, H7, H8 and the rebuild kit DCS880-R. The SDCS-POW-H01 generates all necessary DC voltages for the SDCS-CON-H01 and all other electronic boards.
Field circuit interfaces SDCS-BAB-F01 and SDCS-BAB-F02 (H1 ... H4) The OnBoard field exciter is located internally. The firing pulses are synchronized using the mains circuit L1, L2, L3 and the SDCS-CON-H01. The pulses are amplified on the SDCS-PIN-H01. The hardware structure is a three phase half controlled bridge supplied directly from the mains U1, V1, W1 via fuses F100, F101, F102.
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Layout SDCS-BAB-F01 for module sizes H1 and H2: SF_BABF_001_a.ai T100 SDCS-BAB-F02 for module sizes H3 and H4: SF_BABF_001_a.ai X10 : F- T100 X10 : F+ Location The SDCS-BAB-F0x is located between the power part and the control board SDCS-CON-H01. Functions The SDCS-BAB-F0x is a three-phase half-controlled field exciter.
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Circuit diagram Typical armature circuit diagram for module sizes H1 and H2 using SDCS-PIN-H01 and SDCS-BAB-F01: Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
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Typical armature circuit diagram for module sizes H3 and H4 using SDCS-PIN-H01 and SDCS-BAB-F02: Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
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Typical armature circuit diagram for module size H5 using SDCS-PIN-H01: Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
Measuring board SDCS-PIN-H51 (H6 ... H8) The measuring board is equipped with inputs for current measurement via CTs, high ohmic voltage measurement and an input for a temperature sensor. Following connectors are available: 1. Four identical channels for current measurement on the mains side via CTs connected to X231 / X232, X241 / X242, X251 / X252 and X261 / X262.
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Switches Leave switch J1 on separated (default). Location of the SDCS-CON-H01 Size H6: - The board is located inside the module. Module sizes H7 and H8 consist of a control unit and a power unit: - The board is located inside the power unit. Layout of the SDCS-PIN-H51 V111 R121...
Firing pulse transformer board SDCS-PIN-H41 (H6 ... H8) The interface to the power part of the converter modules size H6 ... H8 from 900 A up to 5200 A consists of one or two firing pulse transformer boards SCDS-PIN-H41. Single bridge converters (2-Q) are equipped with one board. Converters with 2 anti-parallel bridges (4-Q) require two boards.
Optical power link board SDCS-OPL-H01 (H7, H8) Module sizes H7 and H8 consist of a control unit and a power unit. The board provides the interface between control unit and power unit using fiber optic cables. Following connectors are available Fiber optic connectors V1, V2 connect the SDCS-CON-H01 via SDCS-DSL-H1x for control.
Location of the SDCS-OPL-H01 The board is located inside the power unit. Layout of the SDCS-OPL-H01 X300 X350 STO in STO out Control Current measurement using a scope XSMC (X96) BL_OPL-H01_001_b.ai Mains IACT contactor Current measurement Mains contactor via scope Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
Connection between firing and control board for H6 ... H8 2-Q, size H6 SDCS-PIN-H41 SDCS-PIN-H51 BL_PIN-H41_001_2Q_c .ai 4-Q, size H6 SDCS-PIN-H51 SDCS-PIN-H41 SDCS-PIN-H41 BL_PIN-H41_002_4Q_c.ai 2-Q, sizes H7 and H8 SDCS-PIN-H41 SDCS-PIN-H51 SDCS-DSL-H1x SDCS-CON-H01 SDCS-OPL-H01 Control unit Power unit BL_PIN-H41_001_2Q_c .ai 4-Q, sizes H7 and H8 SDCS-PIN-H51 SDCS-DSL-H1x...
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Circuit diagram Typical armature circuit diagram for module size H6 with SDCS-PIN-H51 and SDCS-PIN-H41: XS23: 6,12,17 4,10 n.c. 19,20 Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
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Typical armature circuit diagram for module sizes H7 and H8 with SDCS-PIN-H51 and SDCS-PIN-H41: XS23: 6,12,17 4,10 n.c. 19,20 Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
Galvanic isolation - T90, A92, F11, F90 The Galvanic isolation is an option for DC-DC transducer A92 Transformer T90 SDCS-PIN-H51 converters size H6 ... H8 and rated voltages 1000 V. For converters with a rated AC voltage of > 1000 V or 12-pulse serial >...
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Typical armature circuit diagram for module sizes H6 ... H8 with SDCS-PIN-H51, SDCS-PIN-H41 and galvanic isolation: XS23: 6,12,17 4,10 n.c. 19,20 Technical data 3ADW000462R0401 DCS880 Hardware manual e d...
DC-DC transducer A92 (1) Principle circuit diagram of the DC-DC transducer A92 (1) 10 pF 1 nF Z 15 V Voltage input Output U/I SF_WAN_001_A92_a.ai Power supply 20 - 253 V AC/DC Data Selectable voltage gains 1080 1350 1620 Switch position Output voltage: 20 mA;...
Transformer T90 Principle diagram of the transformer T90 (3ADT745047) Data Selectable transfer ratios U 500, 600, 690, 800,1000, 1200 V prim Output voltage: 7.3 V Insulation voltage: 1200 V Isolation test voltage: 3500 V Ambient temperature range: - 10 ... + 70 °C Weight: 2.1 kg Dimensions in mm...
Dimensions and weights See the dimensional drawings of the DCS880 below. The dimensions are in millimeters. Size h * w * d [mm] h * w * d [inch] weight [kg] weight [lbs] 370*270*215 14.56*10.63*8.46 370*270*271 14.56*10.63*10.67 460*270*317 18.11*10.63*12.48 645*270*352 25.39*10.63*13.86 750*270*372 29.53*10.63*14.65...
Size H3 DCS880-S01-0315 DCS880-S01-0405 DCS880-S01-0470 DCS880-S02-0350 DCS880-S02-0450 DCS880-S02-0520 600 V Units DCS880-S01-0290 DCS880-S02-0320 Air flow min. min. Field terminals Field terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 147.5 208 (PIN-H01) 272 (CON-H01) Screw M10 Earthing M10 4 x 45 = 180 MG_880_003_H3_b.ai Dimensions and weights 3ADW000462R0401 DCS880 Hardware manual e d...
Size H4 DCS880-S01-0610 DCS880-S01-0740 DCS880-S01-0900 DCS880-S02-0680 DCS880-S02-0820 DCS880-S02-1000 600 V Units DCS880-S01-0590 DCS880-S02-0650 min. min. Air flow Field terminals Field terminals Fan terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 147.5 Screw M12 195.5 243 (PIN-H01) 32.5 Earthing M12 305 (CON-H01) MG_880_004_H4_a.ai Dimensions and weights...
Size H5 DCS880-S01-1190 DCS880-S02-1190 min. min. Fan terminal Screw M6 Air flow Aux. supply terminals Signal terminals Power terminals Screw M12 17.5 290 (PIN-H01) 307 (CON-H01) * Earthing M12 MG_880_005_H5_b.ai Dimensions and weights 3ADW000462R0401 DCS880 Hardware manual e d...
Size H7 (+P906) DCS880-S0b-1900 DCS880-S0b-2050 DCS880-S0b-2500 DCS880-S0b-3000 458,2 With external control unit (+P906) Air outlet 10x20 SDCS-OPL-H01 Ear thing M10 For M6 Air entry MG_880_008_H7_a.ai 10x20 From the front, right, left and back 468,2 Earthing M6 MG_880_007_Control unit_a.ai Power unit Control unit Dimensions and weights 3ADW000462R0401 DCS880 Hardware manual e d...
Size H8 lefthand (+P906) DCS880-S0b-4800-0dL DCS880-S0b-5200-0dL For M10 With external control unit (+P906) DCS880 Pressure switch Earthing M12 For M10 For M6 MG_800_007_D7_a.ai Busbars in mm: AC and DC: 100 x 10 Earthing M6 MG_880_007_Control unit_a.ai Control unit Power unit Dimensions and weights 3ADW000462R0401 DCS880 Hardware manual e d...
Size H8 righthand (+P906) DCS880-S0b-4800-0dR DCS880-S0b-5200-0dR With external control unit For M10 (+P906) DCS880 Pressure switch Earthing M12 For M10 For M6 MG_800_007_D7_b.ai Busbars in mm: AC and DC: 100 x 10 Earthing M6 MG_880_007_Control unit_a.ai Power unit Control unit Dimensions and weights 3ADW000462R0401 DCS880 Hardware manual e d...
Branch fuses installed inside converter sizes H5 ... H8 Size Converter type Fuse type Fuse Size 400 V / 500 V (IEC) / 525 V (UL) C1 (+) DCS880-S0b-1190-04/05 UR 900 A / 690 V DCS880-S0b-1200-04/05 UR 800 A / 660 V Branching fuse DCS880-S0b-1500-04/05 UR 1250 A / 660 V...
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Size 2 Size A [mm] B [mm] D [mm] E [mm] G [mm] Size 5, 6 Size 7 ... 9 Indicator max 105 4xM10 min 10 deep max d Ø 11 Size A [mm] Size a [mm] b [mm] c [mm] d [mm] Note: The given dimensions may be exceeded in some cases.
Accessories DCF803-0016, FEX-425-Int and DCF803-0035 The field exciters DCF803-0016, FEX-425-Int and DCF803-0035 are half controlled 3-phase converters. All field excitiers are based on the same control board SDCS-FEX-4. The board is equipped with its own synchronization and current control. The current measurement circuit is automatically scaled depending on the rated field current of the motor.
Electrical data Power part AC input voltage 110 V -15% ... 500 V +10%; single or 3-phase AC input current < DC output current Frequency Same as DCS converter AC isolation voltage 600 V Line reactor External Line fuses KTK25 for FEX-425-Int; external for DCF803-0016 and DCF803-0035 ...
Voltage ripple of voltage U depending on operation modes. Single-phase, half-controlled 0.75 0.25 3-phase, half-controlled 3-phase, full-controlled Field DZ_LIN_014_Spg-well_a.ai DCSLink communication The field converter is controlled from armature converter via DCSLink based on CAN hardware. SDCS-FEX-4 Incoming power Remarks X1:1 200 mA 24 V / 200 mA 24 V...
RS232-Port The RS232 interface is used for download the 'Field exciter firmware package'. The firmware download is activated by setting S2:1-2 before the auxiliary voltage is switched ON. Field exciter mode is S2:3-4 (default). Diagnostics All messages are sent to the armature converter and displayed in Signals 04.26, 04.27, 04.36 and 04.37.
DCF803-0016 and DCF803-0035 configuration (H1 ... H8) 3-phase connection, see also parameters 28.63 and 42.68. DCF803-0016 / 35 F3.1 D1 (-) SDCS-FEX-4 5 A (+) 16 / 35 A (+) Supply voltage max. 500 V SF_DCF_003_FEX4_a.ai Single-phase connection, see also parameters 28.63 and 42.68. F3.2 DCF803-0016 / 35 F3.1...
Dimensions DCF803-0016 Dimensions in mm 36.5 Weight appr. 6 kg S1100 For mounting on mounting plate provide hole with diameter of min 5 mm for thermal sensor 16A 5A D1 U1 V1 W1 Earthing M6 Terminal X100, X101 cross-section max. AWG 7 MG_DCF_002_803-0016_a.ai DCF803-0035 Dimensions in mm...
FEX-425-Int configuration (H6) 3-phase connection, see also parameters 28.63 and 42.68. F3.1 FEX-425-Int F301 D1(-) Plus code +S164 SDCS-FEX-4 F302 5A(+) F303 35A(+) Supply voltage max. 500 V SS_FEX4_001_config_b.ai Single-phase connection, see also parameters 28.63 and 42.68. F3.1 FEX-425-Int F3.2 F301 D1(-) Plus code +S164...
DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060 DCF803-0050 / 0060 and DCF804-0050 / 0060 are external single-phase field converters. The half controlled (1-Q) field exciters DCF803-0050 / DCF803-0060 include the SDCS-FEX-82, two thyristor/diode power modules and auxiliaries (power supply, line reactor L1). The full controlled (4-Q) field exciters DCF804-0050 / DCF804-0060 include the SDCS-FEX-81, four anti-parallel thyristor power modules and auxiliaries (power supply, line reactor L1).
Electrical data Power part AC input voltage 110 V -15 % ... 500 V +10 %; single-phase AC input current < DC output current Frequency Same as DCS module AC isolation voltage 690 V 160 H; 45 ... 65 Hz (built in) Line reactor (L1) ...
Control unit The control unit includes the following main blocks: – Micro controller H8 for control and firing. – Actual DC current measurement using an AC current transformer. – High ohmic measurement of AC and DC voltage. Residual resistance to ground =3.5 M(DCF803 =1.9 M(DCF804) –...
DCSLink communication The field converter is controlled from armature converter via DCSLink based on CAN hardware. SDCS-FEX-81 / 82 DSL communication Remarks X2:3 S1100:1 CANL Bus termination S1100: 1 = ON 120 Ohm CANH 1 = OFF no termination GNDB Ground termination S1100:2 S1100:3...
Diagnostics All messages are sent to the armature converter and displayed in Signals 04.26, 04.27, 04.36 and 04.37. If the communication is broken or node numbers are mixed up the simple fault display on the SDCS-FEX-81 / 82 can be used. Therefore the unit is equipped with two small LEDs.
DCF803-0050 / 0060 and DCF804-0050 / 0060 configuration (e.g. 2 motors) The data exchange between SDCS-CON-H01 and DCF803-0050 / 0060 or DCF804-0050 / 0060 via serial communication is configured as a bus. This link is used to transfer references, actual values and settings for up to two field exciters.
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Connection example The DCSLink communication is activated by S1100:8 = ON. The bus setting is made using S1100. The node numbers are set using S800 and S801. Procedure to change the node number: – Switch off the electronics supply voltage. –...
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DCF803-0050 / DCF804-0050 X3: 2 1 X71: SDCS-FEX-81 Parts not mounted at DCF803-0050 SDCS-FEX-82 V12 / V14 are diodes at DCF803-0050 FORWARD REVERSE CANL CANH GNDB S1100:2 Termination 200 kOhm SF_DCF_001_50A-60A_b.ai C1(+) DCF803-0060 / DCF804-0060 X4: 1 2 x 115 V X3: 2 1 series connection...
Dimensions DCF803-0050 DCF804-0050 Direction of air flow Dimensions in mm Weight appr. 11 kg all for M6 all for M6 C1 (+) D1 (-) S1100 Signal terminals DCSLink S801 (aux. voltages) S800 V731 V730 Aux. power supply terminals X3 Sub-D all for M6 all for M6 MG_DCF_001_50A-60A_b.ai...
DCF505 / DCF506 Overvoltage Protection Certain converter modules sizes H1 ... H4 can be used as motor field supply. This operation needs separate active overvoltage protection DCF505 or DCF506. They protect the power part against inadmissibly high voltages. The overvoltage protection activates a free-wheeling circuit between connectors F+ and F- if an overvoltage occurs. The DCF505 / 506 consists of a trigger unit (SDCS-FEP-x) and a free-wheeling thyristor (two anti-parallel thyristors in a DCF506).
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Inductive load supply for other Overvoltage Protection applications 4-Q, 400 V / 500 V (IEC) / 525 V (UL) DCS880-S0b-1200-04/05 DCF506-1200-51 1 x 25 1 x M8 DCS880-S0b-1500-04/05 4-Q, 690 V DCS880-S0b-0900-07 DCF506-1500-71 1 x 25 1 x M8 DCS880-S0b-1500-07 b = Bridge type Diagram X2:1...
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Dimensions 33.5 Overvoltage protection DCF506-0140-51 DCF506-0520-51 Dimensions in mm Weight appr. 8 kg X11 (F+) X12 (F-) MG_DCF_004_506_140-520_a.ai Overvoltage protection DCF506-1200-51 DCF506-1500-71 Dimensions in mm Weight appr. 20 kg SDCS-FEP-1 (500 V) SDCS-FEP-2 (690 V) MG_DCF_005_506_1200-1500_a.ai f. M6 Accessories 3ADW000462R0401 DCS880 Hardware manual e d...
Fuses and fuse holders IEC Semiconductor fuses and fuse holders for AC and DC power lines The DCS880 size H1 ... H4 requires external mains fuses. For regenerative drives, DC fuses are recommended. The 4 column of the table below assigns the AC fuse to the unit. In case the unit should be equipped with DC fuses, use the same type of fuse as used on the AC side.
Dimensions of fuse holders OFAX xx xxx170H 3006 (IP00) OFAX 2 S3 170H3006_a.dsf Fuse holder H x W x D [mm] Protection OFAX 00 S3L 148 x 112 x 111 IP20 OFAX 1 S3 250 x 174 x 123 IP20 OFAX 2 S3 250 x 214 x 133 IP20...
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Line reactors type ND01 ... ND06 X, Y, Z A, B, C A, B, C X, Y, Z Line reactor [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm2] ND 01 ND 02 ND 03 ND 04 ND 05 ND 06 M E _ D R O _ 0 0 1 _ N D 1 - 6 _ a .
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Line reactors type ND13, 14 all busbars are 40 x 10 ±2 ±2 ø1 3 ±1 ±2 M E _ D R O _ 0 0 3 _ N D 1 3 - 1 4 _ a . d s f Tightening torque Torque [Nm]...
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Line reactors type ND17 ø 1 4 v e r z i n n t t i n - p l a t e d M E _ D R O _ 0 0 5 _ N D 1 7 _ a . d s f Tightening torque Torque [Nm]...
Line reactors type ND401 ... ND413 (u = 4 %) Line reactors of types ND401 ... ND413 are sized to the unit‘s nominal current and frequency (50 / 60 Hz). These line reactors with a u of 4 % are designed for use in light industrial / residential environment.
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Line reactors type ND403 ... ND408 Line reactor Ø G Ø H Ø K Torque (uk = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] ND403 77.5 ND404 77.5 ND405 ND406 ND407 ND408 ø H tin-coated øK AL ø...
Line reactor (L3) The ND30 is used for single-phase connection of DCF803-0016, FEX-425-Int and DCF803-0035 up to a field current of 16 A. Input voltage: max. 500 V Frequency: 50 / 60 Hz 4 . 5 Ø m a x 8 0 M E _ D R O _ 0 0 9 _ N D 3 0 _ a .
Auxiliary transformer (T2) for converter electronics and fans The auxiliary transformer (T2) is designed to supply the module‘s electronics and cooling fans. One transformers power and current allow supplying the single-phase fans and electronics of e.g. two H6 converters. Input voltage: 230 / 380 ...
Supply transformer (T8) for cooling fans The three-phase autotransformer (T8) is designed to supply the cooling fan in a H8 converter. Cooling fan: 460 V or 500 V. Input voltage: 500 / 460 V or 600 / 530 V ±15 %, 500 V 460 V 400 V...
Other cables DCSLink cable Dismantle for shield grounding 30 mm 10 mm 40 mm Screen 10 mm Cable wire sheath netting Tinfoil black black white white blue blue black black Two cable pairs screen 20 mm 20 mm screen not twisted Heat shrink tubing Heat shrink tubing Cable...
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Accessories 3ADW000462R0401 DCS880 Hardware manual e d...