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Cuisinart 85-3058-4 Assembly Manual

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Cuisinart
Gourmet INFRARED 800
®
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
LIMITED 5-YEAR WARRANTY
Assemble your grill immediately.
www.cuisinartbbqs.com
ASSEMBLY
MANUAL
85-3058-4 (G52509) Propane
85-3059-2 (G52510) Natural Gas
Manual Revision #: 10222013 PD

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Summary of Contents for Cuisinart 85-3058-4

  • Page 1 ASSEMBLY MANUAL 85-3058-4 (G52509) Propane Cuisinart Gourmet INFRARED 800 ® 85-3059-2 (G52510) Natural Gas READ AND SAVE MANUAL FOR FUTURE REFERENCE. Assemble your grill immediately. Missing or damaged parts should be claimed within 30 days of purchase. For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
  • Page 2 H E A V Y A R T I C L E N E E D S 2 T O L I F T THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.cuisinartbbqs.com CAUTION...
  • Page 3: Hardware Pack

    HARDWARE PACK Tools Needed for Assembly No. Description Part Number Qty. 1/4-20UNCx38 Screw 20120-13038-250 • #2 Phillips screwdriver (long and short) 1/4-20UNCx18 Screw 20120-13018-250 • ¼” Slotted screwdriver (long and short) 1/4-20UNCx13 Screw 20120-13013-250 • Adjustable wrench 1/4" Nut 30220-13000-250 •...
  • Page 4 PARTS LIST (PROPANE) FOR 85-3058-4 (G52509) Item No. Qty. Description Part No. Item No. Qty. Description Part No. Top lid G525-2000-01 Side Shelf Table - Right G525-0600-01 Lid Handle G525-0033-01 Side Shelf Fascia - Right G525-3900-01 Thermometer G512-0085-01 Infrared Support Frame...
  • Page 5 EXPLODED DIAGRAM (PROPANE) FOR 85-3058-4 (G52509) CE1 CE2 EXTRAS Assembly Safe Use Manual & Care Hardware Tank Manual Pack Screw...
  • Page 6 PARTS LIST (NATURAL GAS) FOR 85-3059-2 (G52510) Item No. Qty. Description Part No. Item No. Qty. Description Part No. Top lid G525-2000-01 Side Shelf Table - Right G525-0600-01 Lid Handle G525-0033-01 Side Shelf Fascia - Right G525-3900-01 Thermometer G512-0085-01 Infrared Support Frame G525-6700-01 Screw for Top Lid G433-0002-01...
  • Page 7 EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3059-2 (G52510) CE1 CE2 EXTRAS Assembly Safe Use Manual & Care Hardware Manual Pack...
  • Page 8: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Separate the 2 different types of wheels, 2 Locking Wheels (ED) and 2 Regular Wheels (EE). Insert the U Pin (#16) into one of the Regular Wheels (EE), as shown in image B. Attach the Regular Wheel (EE) to the front of the Bottom Shelf (EC), and use the U Pin (#16) to secure and tighten.
  • Page 9 ASSEMBLY INSTRUCTIONS c. Assemble the Lower Back Panel (CQ) to the Left Cart Side Panel (EA) and Right Cart Side Panel (EB). YOU WILL NEED: Attach the Front Brace (CK) to the Left and Right Cart Side Panels (EA and EB). TIP: One person should align the left side, while the second person assembles the right side.
  • Page 10 ASSEMBLY INSTRUCTIONS THIS STEP REQUIRES 3 OR MORE PEOPLE. DO NOT ATTEMPT ALONE. EXTREMELY HEAVY. a. Position the Top Lid and Burner Box Assembly (A and B) onto Cart Assembly (C), as shown. Front view Close up, left side view b.
  • Page 11 ASSEMBLY INSTRUCTIONS Attach the Upper Back Panel (CM) to both the Left and Right Side Panels (EA and EB). Only install hardware in the bottom portion of the back panel, as shown in figure B. DO NOT TIGHTEN SCREWS UNTIL SIDE SHELF HAS BEEN INSTALLED.
  • Page 12 ASSEMBLY INSTRUCTIONS YOU WILL NEED: View under left side shelf YOU WILL NEED: View under left side shelf a. Remove the hardware that is pre-assembled to the Rotisserie Valve (BK) as shown in figure b. Insert the rotisserie burner valve stem through the rear of the Left Side Shelf Fascia (DJ), and assemble using the hardware removed.
  • Page 13 ASSEMBLY INSTRUCTIONS a. Insert the Towel Bar (DH) into the connection point on the Control Panel (CJ) and turn counterclockwise towards the rear of the BBQ. (figure A) Rear, left side view b. Assemble the Towel Bar (DH) to the Left Side Shelf Table (DI), as shown in figure B.
  • Page 14 ASSEMBLY INSTRUCTIONS a. Open the Lid. Assemble the Right Side Shelf Assembly (DA and DB) to the Cart Assembly by inserting the Side Shelf Tabs into the holes on the Cart Assembly (figure A). Front, right side view b. Secure using hardware, as shown in figure B, C &...
  • Page 15 ASSEMBLY INSTRUCTIONS a. Remove the hardware that is pre-assembled to the Side Burner Valve Bracket (CC), as shown in figure A. b. Insert the Side Burner Valve Stem (CC) through the rear of the right side shelf fascia (DB), and assemble using the hardware removed.
  • Page 16 ASSEMBLY INSTRUCTIONS b. Position the Infrared Zone Side Burner (DD) through the opening in the Infrared Support Frame (DC). c. Make sure that the Infrared Zone Side Burner (DD) engages the Side Burner Valve (CC) gas jet, as shown in figure D. d.
  • Page 17 ASSEMBLY INSTRUCTIONS f. Position the Infrared Zone Cooking Grate (DG) on the Infrared Zone Support Frame (DC). g. Insert the Infrared Grease Tray (DL) into the back of the Infrared Zone Support Frame (DC), as shown. Assemble the Towel Bar (DH) to the Control Panel (CJ) and Left Side Shelf (DB), as shown in figure A &...
  • Page 18 ASSEMBLY INSTRUCTIONS a. Remove the Electronic Ignition Battery Cap (CF2) and the plastic nut from the Electronic Ignition Assembly (CF1). b. Feed the Electronic Ignition Assembly (CF1) through the opening in the Right Cart Side Panel (EA) and secure using the nut. c.
  • Page 19 ASSEMBLY INSTRUCTIONS e. Insert the Electrode Wire, Infrared Zone (DE) and the Electrode Wire, Rotisserie Burner (BH) into the Electronic Ignition Assembly (CF1), as shown in figure E. f. Insert the two Electronic Ignition Button (DK) wires into the Electronic Ignition Assembly (CF1), as shown in figure F.
  • Page 20 ASSEMBLY INSTRUCTIONS b. Assemble the Heat Shield (CN) to the bottom of the Front Brace (CK), as shown in figure B. YOU WILL NEED: Front view Close up a. Assemble the Left and Right Tracks (CO and CP) for the Grease Tray (CL), as shown in figure A-C.
  • Page 21 ASSEMBLY INSTRUCTIONS c. Assemble the front of the Left and Right Tracks (CO and CP) to the Front Brace (CK), as shown in figure C. YOU WILL NEED: Close up, front d. Insert the Grease Tray (CL) into the opening of the Upper Back Panel (CM).
  • Page 22 ASSEMBLY INSTRUCTIONS a. Assemble the Right Door Assembly (EG), to the Bottom Shelf (EC) by inserting the fixed pin (bottom of door) into the hole provided (figure B). Bottom of door b. Assemble the top of the Right Door Assembly (EG) to the front brace (CK), by pressing in the door support pin and aligning with the hole located on the top right corner of the door.
  • Page 23 ASSEMBLY INSTRUCTIONS a. Place the Flame Tamers (BD) into the Burner Box Assembly (BA). b. Place the Cooking Grates (BE) into the Burner Box Assembly (BA), as shown. c. Assemble the Warming Rack (BF) by inserting the fixed pins into the warming rack support bars located on the Burner Box Assembly (BA), as shown.
  • Page 24 Attach the regulator coupling nut to the LP cylinder valve. Be careful not to cross thread. Hand tighten only. d. Perform Leak Test. See page 5 of the Cuisinart Safety and Care Manual. ® ATTENTION: For your families safety,...
  • Page 25 FOR NATURAL GAS MODEL ONLY. a. Attach the Natural Gas Hose (CB) to the Side Burner Valve (CC) as shown. b. Perform Leak Test. See page 6 of the Cuisinart Safety and Care Manual. ® ATTENTION: In order to complete installation of your Natural Gas BBQ a 1/2”...
  • Page 26: Join The Conversation

    Visit www.cuisinartbbqs.com to complete product registration. Cuisinart Gourmet Barbecues Customer Service: ® 1-800-309-3452 Join the conversation facebook.com/cuisinartbbqs twitter.com/cuisinartbbqs Cuisinart is a registered ® trademark used under license © 2014 Trileaf Distributions Trifeuil...

This manual is also suitable for:

Gourmet infrared 80085-3059-2G52510G52509