Getinge 88-SERIES Technical Manual
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Getinge 88-SERIES Technical Manual

Getinge 88-SERIES Technical Manual

Washer disinfector
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GETINGE 88-SERIES
TECHNICAL MANUAL
502406700
SEV0647139-

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Summary of Contents for Getinge 88-SERIES

  • Page 1 GETINGE 88-SERIES TECHNICAL MANUAL 502406700 SEV0647139-...

  • Page 2: Table Of Contents

    Contents FOREWORD ____________________________________________6 SAFETY REGULATIONS _________________________________7 Important _________________________________________________ 7 In an emergency ___________________________________________ 7 Product liability ____________________________________________ 7 Isolating device ____________________________________________ 7 INTRODUCTION ________________________________________8 Intended use of the machine _________________________________ 8 Attention symbols __________________________________________ 8 Residual current device (RCD) _______________________________ 8 Description _____________________________________________9 General ___________________________________________________ 9 Control system _____________________________________________ 9...
  • Page 3 Printer ____________________________________________________ 60 Cooling fans in electrical cabinets ____________________________ 60 Fault indications ________________________________________61 Handling alarms ____________________________________________ 61 Alarms ____________________________________________________ 62 Acknowledging a fault code ____________________________________62 Troubleshooting ________________________________________63 Repair and adjustment __________________________________70 Connecting a PC ___________________________________________ 70 Connections ____________________________________________71 Fixed scanner ______________________________________________ 71 Printers ___________________________________________________ 72 Custom FH190SP-24S3-0005 ___________________________________72 Printer configuration ___________________________________________73...
  • Page 4 Replacing a temperature sensor _________________________104 In wash chamber and dryer __________________________________ 104 In a booster tank __________________________________________ 104 Door ___________________________________________________105 Position and operation, door switches ________________________ 105 Adjusting door switches _____________________________________ 106 Adjusting DOOR UP safety switch ____________________________ 107 Replacing the door seal _____________________________________ 108 Removing the door _________________________________________ 109 Adjusting the door closing force ______________________________ 110 Adjusting the door frame ____________________________________ 110...
  • Page 5 Booster pump __________________________________________123 Process tank ___________________________________________124 Draining the process tank ___________________________________ 124 Replacing a sensor _________________________________________ 124 Cleaning __________________________________________________ 124 Disinfecting the process tank ________________________________ 124 Volume calibration __________________________________________ 124 Hose routing for process tank with top connection _________________125 Hose routing for process tank with floor connection________________126 Drain valve _____________________________________________127 Checking __________________________________________________ 127 Adjusting (adjustment allowances) ____________________________ 127...

  • Page 6: Foreword

    Read the safety instructions in the service manual before starting work on the machine. The information in this manual describes the machine as dispatched from Getinge. There may be differences due to customization. The machine is accompanied by the following documentation: •...

  • Page 7: Safety Regulations

    Before starting any servicing or maintenance work on the machine, isolate it from the incoming electrical supply, shut off water and steam supplies and drain the process, booster and waste tanks. • Spare parts may only be obtained from Getinge EDC. In an emergency • Switch off the main switch •...

  • Page 8: Introduction

    Getinge S-88 series machines are washer disinfectors intended for cleaning, disinfection and drying. Intended fields of application are surgical instruments (solid and tubular), dishes, hand bowls, glass goods, suction flasks, baby bottles, anaesthesia equipment and OP shoes. Depending on program design. Validation of goods according to intended use is done with Getinge Disinfection AB’s standard loads. An Installation Qualification, an Operating Qualification and a Performance Qualification according to ISO 15883 must be carried out before putting the machine into service.

  • Page 9: Description

    Description General A description of the mechanical design and general functions of the machine is given the instruction manual. This section contains a general description of the control system. For detailed information about the software and its settings, see the chapter entitled Software description and settings.

  • Page 10: Aborting Program Start

    5 6 7 H W H W + H W *The times may vary because of different media. Program cycles Alkaline detergent Pre-rinse 1 Neutralization Pre-rinse 2 Instrument milk Wash (extra equipment) Neutralization If instrument milk is Post-rinse 1 dosed, neutralization Post-rinse 2 is not dosed.

  • Page 11: Schematic Diagram

    Schematic diagram Electric heating J001 Explanation of symbols V1560 Page 11 of 148...

  • Page 12: Steam Heating

    Steam heating J002 Explanation of symbols V1560 Page 12 of 148...

  • Page 13: Software Description And Settings

    Software description and settings Description This section describes the PACS 350 control and monitoring system. The purpose of the control system is to monitor safety and gather information and send it to the executive components of the washer-disinfector so that a number of disinfection processes can be performed in accordance with a predetermined template.

  • Page 14: Control Panel

    Control panel The buttons on the control panel are used to choose programs, navigate the menu tree, acknowledge fault codes, etc. Panel, soiled side Display Menu selection buttons Program selection buttons Button to acknowledge an error message Button to start Indicator lamps wash programs V1363...

  • Page 15: Menu Selection Buttons

    Menu selection buttons There are five buttons for navigating the panel. These fixed buttons are four arrow but- tons that control the cursor (I,K, J and H) and S. •• Used to go back one step (up one level) in menus. If the button is held down for a little longer, you are returned to the main menu.

  • Page 16: Scrolling In Menus And Lists

    Scrolling in menus and lists You can use I, K, J and H to scroll through menus and lists. You can scroll either line by line or two lines at a time, depending on what is displayed. The top line of the list may look like the example below. >PRINT LAST PRG.

  • Page 17: Passwords

    Passwords There are four passwords with different levels of authorization in the system program. The operator password has the lowest authority; the programming password has full authority. The following password levels are as follows: • Operator - code 558387. • Supervisor - contact service for code.
  • Page 18 Service Code in menu tree Authority to change Parameters. Calendar (time and date) Sensor calibration Acknowledge alarms Service messages DIP switches Non-process-critical system configurations Process-critical configurations, parameters of type P. Password configuration Documentation Programming Code in menu tree Authority to change Parameters. Calendar (time and date) Sensor calibration Acknowledge alarms Service messages DIP switches...

  • Page 19: Menu Tree

    Menu tree Menu tree _________________________________________________ 20 Main menu 1, Program name (1.1) _______________________________22 Choose a program _____________________________________________22 Change parameters (1.1.2) ______________________________________23 Main menu 2, Machine name (1.2) _______________________________23 Machine information (1.2) _______________________________________23 Main menu 3, Cycle counter (1.3) ________________________________24 Variable list (1.3.1…) ___________________________________________24 Main menu 4, Settings (1.4) ____________________________________25 Print parameters of the chosen cycle (1.4.1) ______________________25 System menu (1.4.2) ___________________________________________25...

  • Page 20: Menu Tree

    Menu tree GETINGE PACS 350 VERSION 3.51 (0283) PROGRAM NAME MACHINE NAME CYCLE COUNTER SETTINGS 60.0 C 0 PHASE NAME 00000 1.1.1 1.1.2 1.4.1 1.4.2 1.4.3 SELECT PROGRAM. CHANGE PARAMETERS PRINT LAST PRG SYSTEM APPLIANCE INFO ENTER PASSWORD * ENTER PASSWORD * 1.4.2.1...
  • Page 21 1.4.2.2 CALIBRATION 1.4.2.2 CALIBRATION 1.4.2.2.1 1.4.2.2.2 1.4.2.2.3 MANUAL CALIBRATION AUTO CALIBRATION COMPENSATION TABLE 1.4.2.2.2.1 1.4.2.2.2.2 CONTINUE 1 (32) CHOOSE SENSOR 1.4.2.3 CONFIGURATION 1.4.2.3 CONFIGURATION 1.4.2.3.1 1.4.2.3.2 1.4.2.3.3 1.4.2.3.4 1.4.2.3.5 1.4.2.3.6 LANGUAGE & DATE UNIT PRINTER ALARM CLOCK PACS ADDRESS COMMUNICATION CHANGE CYCLES 1.4.2.3.2.1 1.4.2.3.2.2...

  • Page 22: Main Menu 1, Program Name (1.1)

    SELECT PROGRAM. PROGRAM #01 PARAM1 PARAM2 PROGRAM #02 1.1.2 1.1.1.2 CHANGE PARAMETERS MACHINE NAME PROGRAM #02 PHASE NAME PROGRAM #03 GETINGE PACS 350 VERSION 3.51 (0283) 1.1.1.3 CYCLE COUNTER PROGRAM #03 00000 PROGRAM #04 SETTINGS 1.1.1.9 PROGRAM #09 PROGRAM #10 1.1.1.10...

  • Page 23: Change Parameters (1.1.2)

    WASH DOS TEMP PARAM1 PARAM2 035.0C 1.1.2 1.1.2.2 CHANGE PARAMETERS MACHINE NAME PARAMETER #02 ENTER PASSWORD * PHASE NAME PARAMETER #03 GETINGE PACS 350 VERSION 3.51 (0283) 1.1.2.3 CYCLE COUNTER PARAMETER #03 00000 PARAMETER #04 SETTINGS 1.1.2.57 PARAMETER #56 PARAMETER #57 1.1.2.58...

  • Page 24: Main Menu 3, Cycle Counter (1.3)

    1.3.1 PROGRAM NAME CYCLE COUNTER PARAM1 PARAM2 00000 1.3.2 MACHINE NAME VARIABLE PHASE NAME VALUE #02 GETINGE PACS 350 VERSION 3.51 (0283) 1.3.3 CYCLE COUNTER VARIABLE 00000 VALUE #02 SETTINGS 1.3.42 VARIABLE VALUE #42 1.3.43...

  • Page 25: Main Menu 4, Settings (1.4)

    PROGRAM NAME PRINT LAST CYCLE PARAM1 PARAM2 SYSTEM 1.3.2 MACHINE NAME SYSTEM PHASE NAME ABOUT GETINGE PACS 350 VERSION 3.51 (0283) 1.3.3 CYCLE COUNTER SYSTEM 00000 ABOUT SETTINGS System menu (1.4.2) The system settings menu has six submenus. A calendar where you can enter the date and time.

  • Page 26: Time Menu (1.4.2.1.1)

    15:45:50 1.4.2 1.4.2.1.2 1.4.2.2 SYSTEM DATE YYYY/MM/DD MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT 2006/08/23 PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 27: Calibration Menu (1.4.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 28: Automatic Calibration Menu (1.4.2.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 29: Choose A Sensor (1.4.2.2.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 30: Compensation Table Menu (1.4.2.2.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 31: Date Format Menu (1.4.2.3.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 32: Unit Of Pressure Menu (1.4.2.3.1.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 33: Temperature Unit Menu (1.4.2.3.1.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 34: Printer Menu (1.4.2.3.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 35: Slow Interval Menu(1.4.2.3.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 36: Fast Interval Menu(1.4.2.3.2.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 37: Transfer Speed Menu (1.4.2.3.2.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 38: Pacs Address Menu (1.4.2.3.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 39: Communication Settings Com0 (1.4.2.3.5.1)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 40: Communication Settings Com1 (1.4.2.3.5.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 41: Communication Mode Com2 (1.4.2.3.5.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 42: Change Cycles (1.4.2.3.6.1)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 43: Dip Switch Menu (1.4.2.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 44: Service Menu (1.4.2.5)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 45: Service Message Menu (1.4.2.5)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 46: Test Analog In Menu (1.4.2.5.3.1)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 47: Test Analog Out Menu (1.4.2.5.3.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 48: Test Digital In Menu (1.4.2.5.3.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 49: Test Digital Out Menu (1.4.2.5.3.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 50: Test User Flag Menu (1.4.2.5.3.5)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 51: Test Printer (1.4.2.5.3.7)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 52: Test Led/Buzzer Display (1.4.2.5.3.8)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 53: Save Ram In Flash Menu (1.4.2.6)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 350 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...
  • Page 54 A-parameters Using the operator code, the following parameters (A-parameters) can be changed. PH2100 WASHING 1 Parameters Setting range Washing temperature 40 - 92 °C Washing time 0 - 900 s Dosing amount 0 - 500 ml Dosing temperature 20 - 85 °C PH2101 WASHING 2 Parameters Setting range...
  • Page 55 PH3010 FINAL RINSE Parameters Setting range Final rinse temperature 40 - 92 °C Final rinse time 0 - 900 s Dosing amount 0 - 500 ml Dosing temperature 20 - 85 °C PH4000 DRYING Parameters Setting range Drying time 0 - 3600 s Max chamber temperature 60 - 90 °C Page 55 of 148...
  • Page 56 P-parameters Using any code down to the supervisor code, the following parameters (P-parameters) can be changed. PH0000 STANDBY Parameters Setting range Password 0 - 1 Booster standby 5 min - 1 hour Chamber lighting 5 min - 1 hour PH0001 START Parameters Setting range Emptying time...
  • Page 57 PH2000 CHEMICAL DISINF Parameters Setting range Water type CW, HW, CW + HW, DW or none Dosing pump 1, 2, 3, 4 PH3000 RINSE 1 Parameters Setting range Water type CW, HW, CW + HW, DW or none Rinse time 0 - 600 s PH3001 RINSE 2 Parameters...

  • Page 58: Preventive Maintenance

    PREVENTIVE MAINTENANCE General The required maintenance interval will depend largely on the quality of the incoming wa- ter, how often the machine is used and the nature of the goods to be sterilized. The mainte- nance interval will have to be determined in each individual case. We recommend that the stated maintenance operations are done at least at the specified intervals but once a year as a minimum.

  • Page 59: Function Check

    Function check This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Instruction manual, cable, switch • Check that a goods placing sign has been put up on the wall behind the disinfector. •...

  • Page 60: Door

    Door Check the door safety function. Check that the door seal closes tight and is undamaged and that there is no leakage while a program is running. Clean or replace the seal if necessary. Detergent dosing Check that the suction hose and pump are full of detergent or rinse-aid before running a program.

  • Page 61: Fault Indications

    Fault indications Fault message or fault code P02 OP-D DOSE 1 LOW LEVEL Red lamp: Disinfection not achieved V1363 Handling alarms Handling alarms appear on the display in plain text. P02 OP-D DOSE 1 LOW LEVEL The machine cannot be started until the fault has been put right. The following messages can be displayed: Dose 1 low level Empty container alarm 1, if detergent 1 is finished, a handling code is generated.

  • Page 62: Alarms

    Alarm If the red lamp at O lights up, the process has been aborted because of a fault. The display shows a fault code. P02 OP-D F00 POWER FAIL Acknowledging a fault code Acknowledge the fault code by: • Noting the fault code 1.

  • Page 63: Troubleshooting

    Troubleshooting The table below describes the fault codes that may be generated and a possible action for each fault code. This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Fault Fault Comment...
  • Page 64 Fault Fault Comment code Faulty unlocking, soiled The door locking switch (-S01) is not activated within 10 sec- onds of the start of locking. side Possible action: a. Check that nothing is trapped in the door. b. Check that the door locking switch (-S02) is activated within 10 seconds on door locking.
  • Page 65 Fault Fault Comment code Faulty closing, clean side The door locking switch (-S08) is not activated within 20 sec- onds of the start of locking or the closed door switch (-S08) failed during a program run. This fault code is also displayed if the door crush protection has been tripped.
  • Page 66 Fault Fault Comment code Low flow, dosing 4. Flowmeter (-B20) registers flow less than 10ml/20s from dosing pump (-M06). Possible action: a. Check operation of the dosing pump. b. Check that there is detergent in the container. c. Check whether an empty container alarm has occurred. d.
  • Page 67 Fault Fault Comment code Faulty temperature sensor Independent. The temperature (-B06) is <0°C or >130°C. (independent) in wash Possible action: a. Check the temperature sensor (for open-circuit or short-circuit) chamber. Faulty temperature sensor The temperature (-B04) is <0°C or >130°C. in drying unit Possible action: a.
  • Page 68 Fault Fault Comment code Low disinfection The temperature in the wash chamber is below the set value for disinfection. temperature. Possible action for electrically heated machine: a. Check that the heating contactor is not stuck. b. Check that the heating elements are not short-circuited. c.
  • Page 69 Fault Fault Comment code A39 External stop signal. External connection not intact. Possible action: a. Check the connections at the terminal strip (-X06:9 and -X06:10) in the electrical cabinet. Faulty circulation pressure The circulation pressure sensor (-B02) is <0kPa or >160kPa. Possible action: sensor.

  • Page 70: Repair And Adjustment

    Repair and adjustment Connecting a PC An RS-232 cable (art. no. 5010191-00) is needed to connect a PC to the washer-disinfector. Proceed as follows: Connect a cable between the PC and COM-port as shown below. - Connect the PC to X24 (if system software load connect PC to X25). - X25 is used mainly for T-doc (RS485) and printer (RS232 or RS485).

  • Page 71: Connections

    Connections Fixed scanner To connect the barcode scanner, proceed as follows. 1. Connect the scanner as shown in the circuit diagram below. Power supply Brown +5V Blue Black X304A2 White X304A3 2. Set type of communication. The communication settings are done in the service pro- gram;...

  • Page 72: Printers

    Printers Custom FH190SP-24S3-0005 Proceed as follows to connect the printer to machine. 1. Connect the communication cable between the printer and connector X302/ Port X32. 2. Connect the power supply cable between the printer and connector X303. 3. Set type of communication. The communication settings are done in the service pro- gram;...

  • Page 73: Printer Configuration

    Printer configuration Check the printer configuration as follows. • Cut off the power to the printer. • Hold down the FEED and PRINT buttons at the same time and switch on the power to the printer. • The printer is now in programming mode. - Press the FEED button to step though the parameter list (this is printed on the pa- per) and to confirm a changed parameter setting or that the set parameter is OK.

  • Page 74: Lexmark C524

    Lexmark C524 Proceed as follows to connect the printer to machine. 1. Connect the communication cable between the printer and connector X302/ Port X32. 2. Set type of communication. The communication settings are done in the service pro- gram; see menu tree, Sections 1.4.2.3.5.1 and 1.4.2.3.5.2. Set Com port 1 = Printer.

  • Page 75: Netcom

    NetCom Proceed as follows to connect the NetCom card. 1. Follow the installation instructions in the manual supplied with the NetCom card. 2. Set com port 3 = Comli, Mode= RS485, Baud 57600 3. Set the dipswitches in the machine to permit communication with the T-DOC (DS30- PC DISK LOG).

  • Page 76: Connection Ags

    Connection AGS AGS (Air Gliding System) is a transport system that automatically manages loading and unloading of the washer disinfector. Communication between the transport system’s PLC and the washer disinfector takes place via the AS-i bus. Proceed as follows to connect the machine. 1.

  • Page 77: Connection Loader/Unloader

    Connection loader/unloader Loader/unloader is a system that automatically manages loading and unloading of the washer disinfector. The loader/unloaders can be one or two positions. Communication between the loaders’ PLC and the washer disinfector takes place via a digital signal transfer. Proceed as follows to prepared the machine for the loaders.
  • Page 78 4. Set the dipswitches in the machine to permit communication with each loader/un- loader. The settings for dipswitches are made in the service program, see Menu tree chapter 1.4.2.4 Loader Unloader J185 5. Follow the instruction supplied with the loader/unloaders to connect the loader with the machine.

  • Page 79: Termination Central Dosing

    Termination central dosing The machine is prepared for connection to an external dosing system. Communication between the washer disinfector and the central dosing system takes place via a digital signal transfer. The following signals are available for communication. Terminal block Voltage Current Description -X04:1-2 Potential free Max 1A...

  • Page 80: Potential Free Contacts

    Potential free contacts The machine is prepared to supply specific information to an external system. There are a number of potential free contacts on the machine for this purpose. The following signals are available on the machine. Terminal block Voltage Current Description -X06:1-2 Potential free Max 1A Process running -X06:3-4 Potential free Max 1A Process complete -X06:5-6 Potential free Max 1A...

  • Page 81: Loading Programs To Flash Memory

    Loading new wash programs requires the CS-100/CS1000 pro- gram and loading of a new language version requires CSTools. Both can be purchased via Getinge Academy. Instructions are supplied with CS-1000. System programs are loaded with Flashloader. Loading system programs Note: Always make a backup copy before starting work on updating system programs.
  • Page 82 7. Move jumper 1 on the board for the PACS 350 control system from Normal to System Load. Check that jumper 2 is in the Flash position and that jumper 3 is in the ON position. 8. Switch on the power to the machine with the main switch. The display lights up but without text.
  • Page 83 10. Set up as shown. Figure 6 Filename Choose the right program file (*.a37). Com Port The port to which you connected the data cable to your PC. Baud Rate Choose 38400 All Sectors and Verbose must be checked (=selected). 11.

  • Page 84: Load Language Files

    13. Check that the battery jumper (3) is set to ON. 14. Switch off the power to the machine with the main switch. 15. Change the jumper (1) to Cold. 16. Switch on the power to the machine with the main switch. The display should now show: OP-SHORT-D 60.0°C...

  • Page 85: Loading A New Application Into Pacs

    Loading a new application into PACS With CS1000 1. Make a backup of the existing software. “Tools” “PACS RAM” “Upload to file (if this has not already been done). Figure 1 2. Download the new software. “Tools” “PACS RAM” “Download From File”. Figure 3 Figure 4 3. Start the machine and check that everything is as it should be. Page 85 of 148...

  • Page 86: Reloading The Backup From "Flash Prom" To Pacs

    4. Switch off the power to the machine and install the “Flash prom” (if it is missing). Flash prom 5. Switch on the power. Flash the new software to “Flash prom”. “Tools” “PACS RAM” “Save RAM In Flash”. This may take a few seconds. Figure 2 Reloading the backup from “flash prom”...

  • Page 87: Cold Start

    Cold start Do a cold start when the machine has hung and you cannot proceed with the program. 1. Switch off the power to the machine. 2. Move the programming jumper (1) from Normal to Cold. 3. Switch on the power. 4.

  • Page 88: Changing User Language

    Changing user language The language can be changed in two ways, via the control panel or via CS1000. With user panel The user language can be changed in the “Settings” “System menu” “Configuration” “Language Date format” menu. See menu tree in this manual. With CS1000 The user panel language can be changed in the “System” “System configuration” menu.

  • Page 89: Calibration

    Calibration Calibrating PACS conductivity To calibrate the conductivity meter, proceed as follows. 1. Connect a PC with the CS 1000 program installed to the disinfector. 2. Press [ on the conductivity meter. 3. Enter code 22 with Y and Z. 4.
  • Page 90 12. Click Conductivity (A) and then Calibrate (B). V1564 13. Enter the value 0 (C) and click Set Low. V1565 14. Set 20 mA on the conductivity meter with Y and Z. 15. Enter 500 (D) in CS 1000 and click Set High. V1566 Page 90 of 148...
  • Page 91 16. Check that the value (E) rises to 500. 17. Cancel the acoustic signal by pressing Close (F). V1566 18. Press Y and Z at the same time. Output appears on the display. 19. Press [. Sel. Type appears. 20. Choose Lin. with Z. 21.

  • Page 92: Pressure Sensor For Circulation Pump

    Pressure sensor for circulation pump To calibrate the pressure sensor for the circulation pump, proceed as follows. 1. Connect a PC with the CS 1000 program installed to the disinfector. 2. Connect a process simulator to A01-X1; + on 3B - on 3A 3.
  • Page 93 6. Enter the value 0 (C) and click Set Low. V1568 7. Set the process simulator to 20 mA. 8. Enter 160 (D) in CS 1000 and click Set High. V1569 9. Check that the value (E) rises to 160. 10.

  • Page 94: Temperature Sensors - With Resistor

    Temperature sensors - with resistor Proceed as follows to calibrate the temperature sensors with the aid of resistors: 1. Connect a PC with the CS 1000 program installed to the disinfector. 2. Insert resistors for 20 ºC at the following places: A01-X1 Chamber temperature 9A, 10A A01-X2 Independent chamber temperature 5A, 6A A01-X2 Booster tank 3A, 4A...
  • Page 95 5. Enter the value 20 (C) and click Set Low. V1571 6. Check that the value (D) rises to 20. 7. Replace resistors for 20 ºC with resistors for 90 ºC. 8. Enter 90 (E) in CS 1000 and click Set High. V1572 9.

  • Page 96: Temperature Sensor - With Ice Bath And Oil Bath

    Temperature sensor - with ice bath and oil bath Proceed as follows to calibrate the temperature sensors with the aid of an ice bath and an oil bath: Connect a PC with the CS 1000 program installed to the disinfector. 2.
  • Page 97 7. Check that the reading of the external thermometer stabilizes. Enter the reading of the external thermometer (C) and click Set Low. V1571 8. Check that the value (D) rises to the set value. 9. Move the temperature sensors and the external thermometer to the oil bath. Check that the reading of the external thermometer stabilizes.

  • Page 98: Differential Pressure Gauge For Dryer

    Differential pressure gauge for dryer To calibrate the differential pressure gauge for the dryer, proceed as follows. 1. Connect a PC with the CS 1000 program installed to the disinfector. 2. Close the machine doors. 3. Connect an external differential pressure gauge in parallel with the existing gauge on the machine.
  • Page 99 6. Enter the value 0 (C) and click Set Low. V1574 7. Start the machine fan manually as follows: >SETUP Scroll to SETUP with J. Press S. >SYSTEM APPLIANCE INFO Scroll to SYSTEM with J. Press S. >ENTER PASSWORD Enter password. Press S. >SERVICE SAVE RAM IN FLASH Scroll to SERVICE with J.
  • Page 100 >01 FAN SPEED DRYER 100% Scroll to 01 FAN SPEED DRYER with J. Press S. >01 FAN SPEED DRYER 100% Change AUT to MAN with K. Set fan speed to 100 %. 8. Check the reading of the external differential pressure gauge. Enter the reading of gauge (D) in CS 1000 and click Set High.

  • Page 101: Dosing Pumps And Flow Transmitters

    Dosing pumps and flow transmitters Calibration of flow transmitters Calibration of flow transmitters can only be done with CS1000. Choose Settings – Calibration – Dose monitor automatic. Choose the flow sensors you wish to calibrate by checking them in the boxes on the left (1). Then press Calibrate (2). Page 101 of 148...
  • Page 102 Information for the dose monitor(s) you chose is now displayed. Enter the amount of detergent to be dosed, for example 100 ml, in the “Desired volume” field (2). Place a measuring beaker under the detergent inlet in the machine as shown below. J017 J008 Start calibration by pressing SET (3). The dosing pump starts and detergent is dispensed into the beaker.

  • Page 103: Trim Panels

    Trim panels Clean side and soiled side To remove the trim panels, begin by removing the middle panel above and below the door on the side you want to remove. To remove the panel above the door, unscrew the screw in the lower edge of the panel. Then tilt the panel out and lift it down. To remove the panel below the door, unscrew the screw in middle of the lower edge of the panel.

  • Page 104: Replacing A Temperature Sensor

    Replacing a temperature sensor This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Before starting work, make sure that the booster tank and the process tank are fully drained. Hot surfaces and hot water In wash chamber and dryer •...

  • Page 105: Door

    Door Position and operation, door switches This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the elec- tric power supply. Do not use magnetic material when adjusting the “Door locked” switch. Before starting work, make sure that the booster tank and the process tank are fully drained.

  • Page 106: Adjusting Door Switches

    Adjusting door switches This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Check that the respective microswitches are activated. Adjust if necessary. Door switch DOOR CLOSED Door switch DOOR UNLOCKED Safety switch...

  • Page 107: Adjusting Door Up Safety Switch

    Adjusting DOOR UP safety switch This may only be done by authorized personnel. There are live parts in the machine. Take great care when working on it. To prevent damage, the spring must be adjusted so that the door stops when a force of 150 N is applied to the door when the door is moving up.

  • Page 108: Replacing The Door Seal

    Replacing the door seal This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. •...

  • Page 109: Removing The Door

    Removing the door This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. •...

  • Page 110: Adjusting The Door Closing Force

    Adjusting the door closing force This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. When door is in its top position, the motor pulls the door in from the outer to the inner position.

  • Page 111: Overheat Protection

    Overheat protection This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Hot surfaces If the element overheats, the overheat cutout trips.

  • Page 112: Cleaning The Water And Steam Valve

    Cleaning the water and steam valve This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. The filters in the solenoid valves should be regularly checked and cleaned if necessary.

  • Page 113: Dryer

    Dryer This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. •...

  • Page 114: Conductivity Measurement (Extra Equipment)

    Conductivity measurement (extra equipment) Conductivity is measured with equipment from Endress+Hauser. (If the machine is equipped with a monitoring system, the conductivity must be measured as described under Conductivity measurement in Chapter 9.) This may only be done by authorized personnel. Comment Measured value MEAS...

  • Page 115: Replacing The Main Board

    Replacing the main board Always remove the flash prom when replacing the main board. After replacing the board, follow the instructions in this manual for cold starting with flash prom. Flash prom Cold start Prom System load Normal Flash PT100/PT1000 V2028b Page 115 of 148...

  • Page 116: Replacing The Expansion Board

    Replacing the expansion board The expansion board is jumpered so that the processor can identify which card is which. Jumpers may have to be repositioned when a board is replaced. Jumpering is done as shown in the illustration. Set the potentiometer to its maximum position. Exp.1 (A02) Exp.

  • Page 117: Replacing Fuses

    Replacing fuses Electrically heated Fuse Rang Rated Description Current -F01 16 A Heater #1 Chamber -F02 16 A Heater #2 Chamber -F03 16 A Heater Booster tank -F04 Heater Dryer unit Fuse Type Rated Description Current -F11 Frequency Converter -F12 20 A Main supply -F13...

  • Page 118: Steam Heated

    Steam heated Fuse Rang Rated Description Current -F04 Heater Dryer unit Fuse Type Rated Description Current -F11 Frequency Converter -F12 20 A Main supply -F13 Dryer Fan #1 -F14 Dryer Fan #2 -F15 Main supply Control voltage -F16 Main supply PACS300 -F101 500mA Conductivity transmitter...

  • Page 119: Replacing A Hose To A Hose Pump

    Replacing a hose to a hose pump This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. There are three grades of hose for installation in the pump, depending on the detergent used.

  • Page 120: Setting Detergent And Rinse-Aid Quantities

    Setting detergent and rinse-aid quantities This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. • Dispense detergent or rinse-aid into a measuring beaker. Check that the suction hose and pump are full before the check. •...

  • Page 121: Servicing The Booster Tank

    Servicing the booster tank It is essential to drain the process tank and the booster tank when servicing the booster tank and its valves. This is in order to prevent scalding, since the temperature of the water in the booster tank is about 90°C. Hot parts Booster tank with drain tap If machine has not been used for some time (48 hours) the booster tank must be drained...

  • Page 122: Process Valve And Diaphragm

    Process valve and diaphragm This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Hot surfaces and hot water Checking Check for leaks and visible damage.

  • Page 123: Booster Pump

    Booster pump This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. The pump body may be electrically live.

  • Page 124: Process Tank

    Process tank This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Hot surfaces and hot water Draining the process tank The process tank is drained via the drain valve above the electrical cabinet.

  • Page 125: Hose Routing For Process Tank With Top Connection

    Hose routing for process tank with top connection Drain cooling To Booster tank From Booster pump COLD WAT ER HO T WATER DISTILLED WATER COLD WATER HOT WATER Cold water and hot water Cold water, hot water and distilled water COLD WATER HOT WATER DISTILLED WATER...

  • Page 126: Hose Routing For Process Tank With Floor Connection

    Hose routing for process tank with floor connection Drain cooling To Booster tank From Booster pump COLD WATER VA LV E HOT WATER VALVE DISTILLED WATER VALVE COLD WATER VALVE HOT WATER VALVE Cold water and hot water Cold water, hot water and distilled water HO T WATER VALVE COLD WATER VALV E DI STIL LED WA TER VALVE...

  • Page 127: Drain Valve

    Drain valve This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Hot surfaces and hot water Checking Check for leaks and visible damage.

  • Page 128: Waste Tank

    Waste tank This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Hot surfaces and hot water Replacing and adjusting sensors To replace the sensor, release the metal plate around the sensor and lift out the sensor.

  • Page 129: Drain Pump

    Waste pump This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Hot surfaces and hot water Checking Check that there are no leaks from the pump or hoses.

  • Page 130: Water Valves

    Water valves This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Before starting work, make sure that the water is turned off and disconnected.

  • Page 131: Steam Valves And Condensation Traps

    Steam valves and condensation traps This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained. Make sure that the water and steam supplies are shut off and disconnected before work begins.

  • Page 132: Detergent Cabinet

    Detergent cabinet The shelves in the detergent compartment can be moved by unhooking them and pulling them out. The middle shelf is fixed. J011b Page 132 of 148...

  • Page 133: Dosing Pump And Flow Transmitter

    Dosing pump and flow transmitter This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained.

  • Page 134: Replacing A Pressure Sensor

    Replacing a pressure sensor This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained.

  • Page 135: Replacing The Differential Pressure Sensor

    Replacing the differential pressure sensor This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Before starting work, make sure that the booster tank, process tank and the waste tank are fully drained.

  • Page 136: Frequency Converter

    Frequency converter Replacement This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Wait at least 15 minutes before starting work. V2036b The frequency converter is located behind the electrical cabinet on the clean side of the machine.

  • Page 137: Configuration

    Configuration The frequency converter is programmed via a cable with RJ45 connectors at both ends (a patch cable). Connect the cable to the frequency converter as shown below. Connect the other end of the cable via an adapter to the COM port (RS232) of a PC. Programming cable V2038b The frequency converter is programmed via the PowerSuitePC software or via the fre-...
  • Page 138 Internal current limit 4.9 A 8.2 A 9201 Stop for CANopen flt.COF Freewheel Freewheel 7011 Motor power factor 0.80 0.81 9606 CRH3 Value for high speed AI3 20.0 mA 20.0 mA 4444 CRL3 Value for low speed AI3 4.0 mA 4.0 mA 4434 Motor current detection...
  • Page 139 Freewheel stop Not assigned Not assigned 11202 OHL St Freewheel Freewheel 7008 op mode at drive oheat Stop mode at motor oheat Freewheel Freewheel 7009 Output Phase Loss OPF fault OPF fault 9611 PI regulator feedback Not configured Not configured 11901 PS16 Enable 16 preset speeds...
  • Page 140 200-240VAC Code Label Value Defalut value Address Acceleration ramp time 5.0 s 3.0 s 9001 Automatic DC injection Yes: DC inj. for adj. time Yes: DC inj. for adj. time 10401 ADCO Drive CANopen address 4051 AI1A Configuration of AI1 Configuration reference 1 Configuration reference 1 4821...
  • Page 141 Limit forward direction Not assigned Not assigned 11601 Limit reverse direction Not assigned Not assigned 11602 Eneble current limit 2 Not assigned Not assigned 9202 Remote terminal control 64003 Fall back speed 10.0 Hz 10.0 Hz 7080 Stop mode at loss 4-20 mA Fault ignored Fault ignored 7003 LI1A...
  • Page 142 Frequency loop stability 20 % 20 % 9621 Ctrld stop on power loss Lock drive freewheel stop Lock drive freewheel stop 7004 Normal stop mode On ramp On ramp 11201 2 wire or 3 wire control 2-wire control 2-wire control 11101 Type of 2 wire control Edge triggered...

  • Page 143: Electrical Diagrams

    Electrical diagrams Electrically heated Standard, 380-415 VAC Supervisor, 380-415 VAC Steam heated Standard, 380-415 VAC Standard, 230-240 VAC Standard, 200-208 VAC Supervisor, 380-415 VAC Page 143 of 148...
  • Page 332 Page 144 of 148...
  • Page 333 Page 145 of 148...
  • Page 334 Page 146 of 148...
  • Page 336 Phone: +45-45 93 27 27 Phone: +48-22 882 06 26 1777 East Henrietta Road Rochester, NY 14623-3133 Finland Singapore info@getingeusa.com Getinge Finland AB Getinge International Far East Pte. Ltd. www.getingeusa.com Ängsgatan 8 20 Bendemeer Road, #06-02, Phone: +1-5,854,751,400 FI-02200 Esbo Cyberhub Building getinge@getinge.fi...

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