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1990 MIATA
Mazda 1990 MIATA Manuals
Manuals and User Guides for Mazda 1990 MIATA. We have
5
Mazda 1990 MIATA manuals available for free PDF download: Service Manual, Manual, Quick Tips
Mazda 1990 MIATA Service Manual (737 pages)
General information
Brand:
Mazda
| Category:
Automobile
| Size: 18.16 MB
Table of Contents
Contents
1
General Information
1
Repair Procedure
3
Symbols
4
Advisory Messages
4
Upper and Lower Limits
4
Troubleshooting Procedures
4
Diagnostic Index
5
Quick Diagnosis Chart
5
Procedures for Use
5
Using the Basic Inspection
5
Using the Quick Diagnosis Chart
6
Using the Symptom Troubleshooting
7
Text Sequence
7
Units
8
Conversion to si Units
8
Rounding off
8
SAE Standards
9
Fundamental Procedures
11
Protection of the Vehicle
11
Preparation of Tools and Measuring Equipment
11
Disconnection of the Negative Battery Cable
11
Arrangement of Parts
12
Cleaning of Parts
12
Reassembly
12
Adjustments
12
Installation of Radio System
13
Rubber Parts and Tubing
13
Hose Clamps
13
Torque Formulas
13
Electrical System
14
Electrical Parts
14
Battery Cable
14
Data Link Connector
14
Terminals Inspection
15
Terminals Replacement
15
Sensors, Switches and Relays
15
Wiring Harness
15
Fuse Replacement
16
Electrical Troubleshooting Tools
16
Jumper Wire
16
Voltmeter
16
Jacking Positions
17
Vehicle Lift and Safety Stand Position
17
Towing
18
Identification Number Locations
18
Vehicle Identification Number (VIN)
18
Engine Identification Number
18
Abbreviations
19
Pre-Delivery Inspection
20
Pre-Delivery Inspection Table
20
Exterior
20
Under Hood - Engine off
20
Scheduled Maintenance
21
Chart Symbols
22
Remarks
22
Engine
25
Engine Troubleshooting
25
Engine On-Board Diagnosis
26
Pending Trouble Codes
26
Freeze Frame Data
26
On-Board System Readiness Test
26
Simulation Test
27
Diagnostic Support Procedure
27
On-Board Diagnosis Test
27
Dtcs Reading Procedure
27
Pending Trouble Code Access Procedure
28
Freeze Frame PID Data Access Procedure
29
On-Board System Readiness Tests Access Procedure
30
PID/DATA Monitor and Record Procedure
30
Playback of Stored Pids Procedure
31
Diagnostic Monitoring Test Results Access Procedure
31
Oxygen Sensor Test Results Access Procedure
33
Simulation Test Procedure
33
Idling Test
33
Ignition on Test
34
OBD II Drive Mode Procedure
35
After Repair Procedure
35
Engine Speed Table
36
Mode 1
36
Mode 2
37
Mode 3
37
Mode 4
38
Failure Indication Function
39
Diagnostic Trouble Codes Table
39
Diagnostic Trouble Code Troubleshooting
42
DTC P0102 Mass Air Flow Circuit Low Input
42
DTC P0103 Mass Air Flow Circuit High Input
42
DTC P0106 Barometric Pressure Circuit Performance Problem
43
DTC P0107 Barometric Pressure Circuit Low Input
44
DTC P0108 Barometric Pressure Circuit High Input
45
DTC P0111 Intake Air Temperature Circuit Performance Problem
46
DTC P0112 Intake Air Temperature Circuit Low Input
46
DTC P0113 Intake Air Temperature Circuit High Input
47
DTC P0117 Engine Coolant Temperature Circuit Low Input
48
DTC P0118 Engine Coolant Temperature Circuit High Input
49
DTC P0122 Throttle Position Circuit Low Input
49
DTC P0123 Throttle Position Circuit High Input
50
DTC P0125 Excessive Fuel Control Time to Enter Closed Loop
51
DTC P0130 Front Heated Oxygen Sensor Circuit Malfunction
52
DTC P0134 Front Heated Oxygen Sensor Circuit no Activity Detected
55
DTC P0138 Rear Heated Oxygen Sensor Circuit High Input
58
DTC P0140 Rear Heated Oxygen Sensor Circuit no Activity Detected
59
DTC P0171 Fuel Trim System too Lean
62
P0172 Fuel Trim System too Rich
65
P0300 Random Misfire Detected
67
P0301, P0302, P0303, P0304 Cylinder 1-4 Misfire Detected
71
P0325 Knock Sensor Circuit Malfunction
75
P0335 Crankshaft Position Sensor Circuit Malfunction
75
P0339 Crankshaft Position Sensor Circuit Intermittent
76
P0401 Exhaust Gas Recirculation Flow Insufficient Detected
77
P0402 Exhaust Gas Recirculation Flow Excessive Detected
79
P0420 Warm up Catalyst System Efficiency below Threshold
80
P0421 Warm up Catalyst System Efficiency below Threshold
81
P0442 Evaporative Emission Control System Malfunction (Leak Check)
82
P0443 Evaporative Emission Control System Purge Control Valve Circuit Malfunction (Equip Leak Check)
84
P0446 Evaporative Emission Control System Malfunction (Vent Control Malfunction)
85
P0452 Evaporative Emission Control System Pressure Sensor Low Input
87
P0453 Evaporative Emission Control System Pressure Sensor High Input
88
P0455 Evaporative Emission Control System Malfunction (Con. Leak Detected)
89
P0461 Fuel Level Sensor Circuit Range/Performance
92
P0462 Fuel Level Sensor Circuit High Input
93
P0463 Fuel Level Sensor Circuit Low Input
94
P0500 Vehicle Speed Sensor Malfunction
94
P0506 Idle Control System RPM Is Lower than Expected
95
P0507 Idle Control System RPM Is Higher than Expected
96
P0550 P/S SW Malfunction
97
P0703 Brake Switch Input Malfunction
97
P0704 Clutch Switch Input Circuit Malfunction
98
P0705 Neutral Switch Malfunction (MT)
98
P1102 Mass Air Flow Inconsistent with Throttle Position Sensor (Lower than Expected)
99
P1103 Mass Air Flow Inconsistent with RPM (Grater than Expected)
100
P1122 Throttle Position Is Closed Stuck
101
P1123 Throttle Position Is Open Stuck
102
P1135 Front Heated Oxygen Sensor Heater Circuit Low
103
P1136 Front Heated Oxygen Sensor Heater Circuit High
103
P1141 Rear Heated Oxygen Sensor Heater Circuit Low
104
P1142 Rear Heated Oxygen Sensor Heater Circuit High
105
P1170 Heated Oxygen Sensor (Front) (Inversion)
106
P1345 no SGC Signal
109
P1449 Canister Drain Cut Valve (CDCV) Open or Short
109
P1450 Evaporative Emission Control System Malfunction
110
P1487 EGR Boost Sensor Solenoid Valve Open or Short
112
P1496 EGR Valve Motor Coll 1 Open or Short
113
P1497 EGR Valve Motor Coil 2 Open or Short
113
P1498 EGR Valve Motor Coil 3 Open or Short
114
P1499 EGR Valve Motor Coil 4 Open or Short
115
P1504 Idle Air Control Circuit Malfunction
116
P1523 VICS Circuit Malfunction
116
P1562 PCM+BB Voltage Is Low
117
P1601 Communication Line Error (PCM - TCM)
117
P1608, P1609
118
P1631 Generator Output Voltage Signal no Electricity
118
P1632 Battery Voltage Monitor Signal Circuit Malfunction
119
P1633 Battery Overcharge
119
P1634 Generator Terminal B Circuit Open
120
Engine Symptom Troubleshooting
121
Quick Diagnostic Chart
123
Description of Drivability Problems
125
Fuel Pressure Release and Servicing Fuel System
125
Fuel Line Safety Procedures
125
Symptom Troubleshooting
126
Melts Main or Other Fuse
126
Will Not Crank
127
Hard Start/Long Crank/Erratic Start/Erratic Crank
128
Engine Stalls - after Start, at Idle
130
Cranks Normally but will Not Start
133
Slow Return to Idle
135
Engine Runs Rough/Rolling Idle
136
Fast Idle/Runs on
139
Low Idle/Stalls During Deceleration
140
Engine Stalls/Quits - Acceleration/Cruise
141
Engine Runs Rough - Acceleration/Cruise
141
Misses - Acceleration/Cruise
141
Buck/Jerk - Acceleration/Cruise/Deceleration
141
Lack/Loss of Power - Acceleration/Cruise
144
Knocking/Pinging - Acceleration/Cruise
147
Poor Fuel Economy
148
Emission Compliance
149
Mil Never on
151
High Oil Consumption/Leakage
151
Cooling System Overheating
152
Cooling System Runs Cold
154
Exhaust Smoke
155
Fuel Odor (in Engine Compartment)
156
Engine Noise
157
Vibration Concerns (Engine)
158
A/C Does Not Work
158
A/C Always On/A/C Compressor Runs Continuously
159
A/C Does Not Cut off under Wide Open Throttle Conditions
160
Exhaust Sulphur Smell
161
Intermittent Concerns
162
Fuel Refill Concerns
163
Fuel Filling Shut off Issues
163
Constant Voltage
164
Engine Diagnostic Inspection
166
Spark Plug Condition Inspection Purpose
166
Wet/Carbon Stuck on Specific Plug
166
Grayish White with Specific Plug
167
Wet/Carbon Stuck on All Plugs
167
Grayish White with All Plugs
168
Input Signal System Investigation Procedure
169
Finding Unusual Signals
169
Locating the Source of Unusual Signals
169
Variable Resistance Type 1
169
Investigate the Electrical Supply System
170
Investigate the GND System
170
Thermistor Type
170
Vehicle Speed Sensor
170
Inspection Using an Oscilloscope (Reference)
171
Fuel Tank Pressure, Graph Recording Procedure
171
Engine System Inspection
173
Intake Manifold Vacuum Inspection
173
BAC Valve Operation Inspection
173
Idle Air Control Inspection
173
Engine Speed
174
VICS Operation Inspection
174
Rod Operation
174
Fuel Line Pressure Inspection
175
Fuel Line Pressure
175
Fuel Hold Pressure Inspection
175
Fuel Pump Operation Inspection
176
Fuel Pump Control Inspection
176
Evaporative Emission Control System Inspection
177
Whole System Inspection
177
Inspection from Charcoal Canister to Fuel Tank
178
Inspection from Charcoal Canister to Purge Solenoid Valve
180
Purge Control Inspection
180
EGR Control Inspection
180
Main Relay Operation Inspection
181
Ignition Timing Control Inspection
181
A/C Cut Control Inspection
181
Cooling Fan Control System Inspection
182
Cooling Fan
182
Condenser Fan Relay
182
Spark Test
183
Fuel Injector Operation Inspection
183
Fuel Cut Control Inspection
184
Troubleshooting (Cruise Control System)
185
Cruise Control System On-Board Diagnosis
185
Inspection of Diagnostic Trouble Codes for Operation Mode
185
Using the Cruise Set Indicator Light
185
Using the SST (NGS Set)
186
New Generation Star (NGS) Tester Hookup Procedure
186
Reading Dtcs Procedure
186
Operation Code List
187
Inspection of Diagnostic Trouble Codes
188
DTC 21 Cruise Control Switch (Set/Coast Switch)
188
DTC 22 Cruise Control Switch (Resume/Accel Switch)
188
DTC 31 Brake Switch
188
DTC 35 Clutch Switch (At: Transmission Range Switch)
189
DTC 37 Vehicle Speed Sensor
190
Inspection of Diagnostic Trouble Codes for Condition Detection Mode
191
Condition Code List
193
DTC 05 Brake Switch
194
DTC 07 Brake Switch
194
DTC 11 Cruise Control Switch (Set/Coast Switch)
195
DTC 12 Cruise Control Switch (Resume/Accel Switch)
195
DTC 15 Cruise Control Module
195
Mechanical
196
Drive Belt Inspection
196
Drive Belt Deflection Check
196
Drive Belt Tension Check
196
Drive Belt Adjustment
197
Valve Clearance Inspection
198
Valve Clearance Adjustment
199
Compression Inspection
200
Timing Belt Removal/Installation
201
Pulley Lock Bolt Removal/Installation Note
202
Timing Belt Removal Note
202
Tensioner and Tensioner Spring Installation Note
202
Timing Belt Installation Note
203
Cylinder Head Cover Installation Note
204
Cylinder Head Gasket Replacement
205
Tappet and Adjustment Shim Removal/Installation
206
Cylinder Head Removal Note
206
Cylinder Head Installation Note
206
Camshaft Installation Note
207
Camshaft Pulley Installation Note
207
Front Oil Seal Replacement
208
Front Oil Seal Removal Note
208
Front Oil Seal Installation Note
208
Rear Oil Seal Replacement
209
Rear Oil Seal Removal Note
209
Rear Oil Installation Note
209
Engine Removal/Installation
210
Engine Disassembly/Assembly
211
Engine Mount Installation Note
211
Engine Tune-Up Procedure
212
Ignition Timing Inspection
212
Idle-Up Speed Inspection
213
Idle Mixture Inspection
213
Lubrication System
214
Engine Oil Level Inspection
214
Engine Oil Replacement
214
Oil Filter Replacement
215
Oil Pressure Inspection
215
Oil Cooler Removal/Installation
216
Oil Pan Removal/Installation
217
Engine Mount Nut Removal Note
218
Crossmember Bolt and Nut Removal Note
218
Oil Pan Removal Note
218
Oil Baffle Removal Note
218
Oil Pan Installation Note
219
Cooling System
220
Cooling System Service Warnings
220
Engine Coolant Level Inspection
220
Engine Coolant Replacement
221
Antifreeze Solution Mixture Percentage
221
Engine Coolant Leakage Inspection
222
Radiator Cap Inspection
222
Radiator Removal/Installation
223
Thermostat Removal/Installation
224
Thermostat Inspection
224
Thermostat Cover Gasket Installation Note
224
Water Pump Removal/Installation
225
Cooling Fan Motor Inspection
225
P/S Oil Pump Removal Note
225
Water Pump Installation Note
225
Cooling Fan Motor Removal/Installation
226
Cooling Fan Relay Inspection
226
Intake-Air System
227
Vacuum Hose Routing Diagram
227
Intake-Air System Removal/Installation
228
Idle Air Control Valve Removal/Installation
229
Idle Air Control Valve Inspection
229
Intake Manifold Gasket Installation Note
229
Dynamic Chamber Gasket Installation Note
229
VICS Check Valve (One-Way) Removal/Installation
230
VICS Check Valve (One-Way) Inspection
230
VICS Shutter Valve Actuator Removal/Installation
231
VICS Shutter Valve Actuator Inspection
231
VICS Solenoid Valve Removal/Installation
232
VICS Solenoid Valve Inspection
232
Airflow Inspection
232
Short Circuit
232
Accelerator Pedal Removal/Installation
233
Accelerator Cable Inspection/Adjustment
233
Accelerator Cable Installation Note
233
Fuel System
234
Before Repair Procedure
234
Fuel Line Safety Procedure
234
Fuel Hose Installation
235
Fuel Leakage Inspection
235
Fuel Tank Removal/Installation
236
Fuel Drawing Note
237
Rear Crossmember Component Removal Note
237
Plastic Fuel Hose Disassembly Note
237
Nonreturn Valve Installation Note
237
Breather Hose, Evaporative Hose Installation Note
238
Joint Hose Installation Note
238
Plastic Fuel Hose Assembly Note
238
Fuel Tank Side
238
Nonreturn Valve Inspection
239
Fuel Pump Removal/Installation
239
Fuel Pump Disassembly/Assembly
240
Fuel Pump Assembly Note
240
Fuel Hose Assembly Note
240
Fuel Pump Inspection
241
Continuity Inspection
241
Fuel Pump Maximum Pressure Inspection
241
Fuel Pump Hold Pressure Inspection
242
Fuel Pump Maximum Pressure
242
Fuel Pump Hold Pressure
243
Fuel Filter (High-Pressure) Removal/Installation
244
Fuel Filter (High-Pressure) Removal Note
245
Fuel Filter (High-Pressure) Installation Note
245
Replacing the Fuel Filter
245
Replacing the Fuel Filter Bracket
245
Fuel Injector Removal/Installation
246
Fuel Injection Installation Note
246
Fuel Injection Inspection
247
On-Vehicle Inspection
247
Resistance Inspection
247
Fuel Leakage Test
247
Volume Test
248
Pressure Regulator Inspection
249
Pulsation Damper No.1 Removal/Installation
251
Pulsation Damper No.1, No.2 Inspection
251
Fuel Pump Relay Inspection
252
Fuel Pump Malfunction
252
Vent Cut Valve Inspection
253
Exhaust System
254
Exhaust System Inspection
254
Exhaust System Removal/Installation
255
California Emission Regulations Applicable Model
256
Exhaust Manifold Insulator No1, Exhaust Manifold Insulator Removal Note
256
Exhaust Manifold Gasket Installation Note
256
Emission System
257
Evaporative Emission Control System Components Location
258
Emission System (Engine Compartment Side) Component Location
260
Rollover Valve Removal/Installation
261
Rollover Valve Inspection
261
Air Filter Inspection
261
Tank Pressure Control Valve (TPCV) Inspection
262
Charcoal Canister Inspection
263
Canister Drain Cur Valve (CDCV) Removal/Installation
263
Canister Drain Cut Valve (CDCV) Inspection
263
Catch Tank Inspection
264
Purge Solenoid Valve Removal/Installation
264
Purge Solenoid Valve Inspection
265
Evaporative Chamber Inspection
265
EGR Valve Removal/Installation
266
EGR Valve Inspection
266
EGR Boost Sensor Solenoid Valve Inspection
267
PCV Valve Inspection
268
Charging System
269
Battery Removal/Installation
269
Battery Inspection
269
Battery Recharging
270
Dark Current
270
Generator Removal/Installation
271
Generator Inspection
271
Generator Warning Light
271
Generator Voltage
271
Current
272
Standard Current (Reference)
272
Ignition System
273
Ignition Coil Removal/Installation
273
Ignition Coil Inspection
273
High-Tension Lead Removal/Installation
276
High-Tension Lead Inspection
276
Secondary Coil Winding
276
Insulation Resistance of Case
276
Spark Plug Removal/Installation
277
Spark Plug Inspection
277
Starting System
278
Starter Removal/Installation
278
Starter Installation Note
278
Starter Inspection
279
Magnetic Switch Operation Inspection
279
Pull-Out Test
279
Pinion Gap Inspection
280
Starter Inner Parts Inspection
280
Standard Commutator Diameter
280
Minimum Commutator Diameter
280
Magnetic Switch
281
Brush and Brush Holder
281
Standard Brush Length
281
Minimum Brush Length
281
Starter Disassembly/Assembly
282
Starter Interlock Switch Inspection (MT)
282
Cruise Control System
283
Cruise Control Module Removal/Installation
283
Cruise Control Module Inspection
283
Terminal Voltage List (Reference)
284
Cruise Actuator Removal/Installation
285
Cruise Actuator Inspection
286
Actuator Cable Adjustment
287
Actuator Cable Removal/Installation
287
Cruise Control Main Switch Removal/Installation
288
Cruise Control Main Switch Inspection
288
Cruise Control Switch Inspection
289
Control System
290
Control System Component Location
291
PCM Removal/Installation
292
Pid/Data Monitor Inspection
293
FTP V PID Inspection Procedure
296
BARO V PID Inspection Procedure
296
Vref Terminal Circuit Inspection
297
Ground Circuit Inspection
297
Intake Air Temperature Sensor Inspection
298
Power Supply Circuit Inspection
298
Serial Communication Terminal Inspection
298
Inspection of Resistance
298
Mass Air Flow Sensor Inspection
299
Throttle Position Sensor Inspection
300
Throttle Position Sensor Replacement
300
Engine Coolant Temperature Sensor Inspection
301
Water Temperature Sender Unit Inspection
301
Crankshaft Position Sensor Inspection
302
Crankshaft Position Sensor Adjustment
303
Crankshaft Position Sensor Removal/Installation
303
Plate Removal/Installation
303
Camshaft Position Sensor Inspection
304
Visual Inspection
304
Frequency Inspection
304
Camshaft Position Sensor Removal/Installation
306
Knock Sensor Inspection
306
Knock Sensor Removal/Installation
306
Heated Oxygen Sensor Inspection
307
Inspection of Voltage
307
Heated Oxygen Sensor Heater Inspection
308
EGR Boost Sensor Inspection
309
Clutch Switch Inspection
309
Neutral Switch Inspection
310
Power Steering Pressure Switch Inspection
310
Main Relay Inspection
311
Fuel Tank Pressure Sensor Inspection
311
Technical Data
312
Service Tools
315
Suspension
316
General Procedures
316
Brake Pipe Flare Nuts Tightening
316
Blade Lines Disconnection/Connection
316
Wheel Alignment
317
Wheel Alignment Preinspection
317
Front Wheel Alignment
317
Maximum Steering Angle Adjustment
318
Caster Adjustment
318
Camber Adjustment
318
Rear Wheel Alignment
319
Total Toe-In Adjustment
319
Front Suspension
321
Front Shock Absorber and Coil Spring Removal/Installation
321
Front Shock Absorber and Coil Spring Removal
322
Piston Rod Nut Removal Note
322
Bound Stopper Installation Note
322
Coil Spring Installation Note
323
Front Shock Absorber and Coil Spring Installation Note
323
Front Shock Absorber Inspection
324
Front Shock Absorber Disposal
324
Front Lower Arm Removal/Installation
325
Lower Arm Ball Joint Removal Note
326
Dust Boot Removal Note
326
Lower Arm Blushing (Front and Rear) Removal Note
326
Lower Arm Bushing (Front and Rear) Installation Note
326
Front Lower Arm Inspection
327
Front Upper Arm Removal/Installation
327
Upper Arm Ball Joint Removal Note
328
Upper Arm Bushing (Front and Rear) Removal Note
328
Upper Arm Bushing (Front and Rear) Installation Note
328
Dust Boot Installation Note
328
Front Upper Arm Inspection
329
Front Stabilizer Removal/Installation
329
Stabilizer Bushing Installation Note
330
Stabilizer Control Link Inspection
330
Front Crossmember Removal/Installation
331
Rear Suspension
332
Rear Shock Absorber and Coil Spring Removal/Installation
332
Rear Shock Absorber Inspection
333
Rear Shock Absorber Disposal
333
Rear Shock Absorber and Coil Spring Removal Note
333
Rear Shock Absorber and Coil Spring Installation Note
333
Rear Lower Arm Removal/Installation
334
Lower Arm Bushing (Crossmember Side) Removal Note
334
Lower Arm Bushing (Knuckle Side) Removal Note
334
Lower Arm Bushing (Knuckle Side) Installation Note
335
Lower Arm Bushing (Crossmember Side) Installation Note
335
Rear Upper Arm Removal/Installation
336
Upper Arm Bushing Removal Note
336
Upper Arm Bushing Installation Note
336
Rear Stabilizer Removal/Installation
337
Rear Crossmember Removal/Installation
338
Suspension SST
341
Driveline/Axle
342
Precaution (Driveline/Axle)
342
Front Axle
343
Wheel Hub, Steering Knuckle Preinspection
343
Wheel Hub Bolt Replacement
343
Wheel Bearing Play
343
Wheel Hub, Steering Knuckle Removal/Installation
344
ABS Sensor Rotor Removal Note
345
Wheel Hub Bolt Removal Note
345
Wheel Hub Bolt Installation Note
345
ABS Sensor Rotor Installation Note
345
Rear Axle
346
Wheel Hub, Knuckle Preinspection
346
Wheel Hub, Knuckle Removal/Installation
347
Rear Wheel Hub Removal Note
348
Wheel Bearing Removal Note
348
Dust Cover Removal Note
348
Bushing Removal Note
348
Dust Cover Installation Note
349
Wheel Bearing Installation Note
349
Rear Wheel Hub Installation Note
349
Oil Seal Installation Note
349
Drive Shaft Preinspection
350
Drive Shaft Removal/Installation
351
Drive Shaft Removal Note
351
Drive Shaft Installation Note
352
Drive Shaft Disassembly/Assembly
352
Boot Bands Disassembly Note
353
Clip Disassembly Note
353
Snap Ring Disassembly Note
353
Balls, Inner Ring, Cage Disassembly Note
353
ABS Sensor Rotor (with ABS) Disassembly Note
354
ABS Sensor Rotor (with ABS) Assembly Note
354
Boots Assembly Note
354
Cage, Inner Ring, Balls Assembly Note
354
Boot Bands Assembly Note
355
Differential
356
Differential Oil Inspection
356
Differential Oil Replacement
356
Oil Seal Replacement
357
Differential Removal/Installation
358
Power Plant Frame (PPF), Differential Mounting Spacer Removal Note
359
Differential Removal Note
359
Differential Disassembly/Assembly
360
Differential Case Disassembly Note
361
Differential Gear Component Disassembly Note
361
Knock Pin (Standard) Disassembly Note
361
Bearing Inner Races (Side Bearing) Disassembly Note
361
Locknut (Companion Flange) Disassembly Note
362
Companion Flange Disassembly Note
362
Drive Pinion Disassembly Note
362
Differential Mount Disassembly Note
362
Differential Mount Assembly Note
363
Oil Seal Assembly Note
363
Bearing Outer Race (Front Bearing) Assembly
363
Bearing Outer Race (Rear Bearing) Assembly Note
363
Standard Backlash
365
Thrust Washer Thickness
365
Propeller Shaft
368
Propeller Shaft Removal/Installation
368
Propeller Shaft Inspection
369
Driveline/Axle Technical Data
370
Driveline/Axle SST
371
Brakes Troubleshooting
373
Antilock Brake System On-Board Diagnosis
374
Conditions that Are Not ABS Malfunctions
374
On-Board Diagnostic (OBD) Test Description
374
New Generation Star (NGS) Tester Hook-Up Procedure
374
DCT 05 Brake Switch
378
Dct 11, Dct 12, Dct 13, Dct 14
378
DCT 15 ABS Wheel-Speed Sensor, ABS Sensor Rotor
378
DCT 22 Right Front Pressure Reduction Valve, DCT 23 Right Front Pressure Retension Valve, DCT 24 Left Front Pressure Reduction Valve, DCT 25 Left Fron
379
DTC 41 Right Front ABS Wheel-Speed Sensor, DTC 42 Left Front ABS Wheel-Speed Sensor, DTC 43 Right Rear ABS Wheel-Speed Sensor, DTC 44 Left Rear ABS Wheel-Speed Sensor
379
DTC 51 Valve Relay
380
DTC 53 ABS Motor, Motor Relay
380
Antilock Brake System Symptom Troubleshooting
381
DTC 61 ABS Control Module
381
DTC 63 Power Supply, Ground
381
IG Switch Is Turned ON, but ABS Warning Light Does Not Illuminate
382
IG Switch Is Turned to ON, and ABS Warning Light Stays on after more than 4 Seconds
383
ABS Warning Light Flashes with Vehicle Stopped and ABS Warning Light Goes off When Vehicle Is Driven
383
ABS Warning Light Goes on During Driving and Stays on until IG Switch Is Turned off
384
ABS Warning Light Goes on and off Intermittently, Regardless of Driving and Stopping
384
ABS Warning Light Indicates Normal, However ABS Does Not Operate Correctly
384
Wheels and Tires Removal/Installation
385
Brake Lines Disconnection/Connection
385
Connectors Disconnection
385
ABS Components Operations
385
Conventional Brake System
386
Air Bleeding
386
Vacuum Line Inspection
387
Brake Pedal Inspection
387
Brake Pedal Height Inspection
387
Brake Pedal Play Inspection
387
Brake Pedal Adjustment
388
Brake Pedal Height Adjustment
388
Pedal Play Adjustment
388
Brake Pedal Removal/Installation
389
Brake Switch Inspection
390
Master Cylinder Removal/Installation
390
Master Cylinder Installation Note
391
Non ABS Model
391
Brake Fluid Level Sensor Inspection
393
Master Cylinder Disassembly/Assembly
394
Power Brake Unit Inspection
395
Stop Screw and O-Ring Assembly Note
395
Stop Pin and O-Ring Assembly Note
395
Inspection for Vacuum Loss
395
Power Brake Unit Removal/Installation
396
Inspection for Hydraulic Pressure
396
Proportioning Bypass Valve Inspection
397
Proportioning Bypass Valve Replacement
397
Front Brake (Disc) Inspection
398
Disc Pad Thickness Inspection
398
Disc Plate Thickness Inspection
398
Disc Plate Runout Inspection
398
Front Brake (Disc) Removal/Installation
399
Disc Plate Removal Note
399
Disc Plate Installation Note
399
Disc Pad (Front) Replacement
400
Disc Pad Installation Note
400
Caliper (Front) Disassembly/Assembly
401
Rear Brake (Disc) Inspection
402
Rear Brake (Disc) Removal/Installation
403
Disc Pad (Rear) Replacement
404
Caliper (Rear) Disassembly/Assembly
405
Piston Disassembly Note
406
Piston Assembly Note
406
Parking Brake System
407
Parking Brake Inspection
407
Parking Brake Adjustment
407
Parking Brake Lever Removal/Installation
407
Parking Brake Cable Removal/Installation
408
Antilock Brake System
409
ABS Hydraulic Unit Inspection
409
ABS Motor Inspection
410
Solenoid Valve Inspection Including the Valve Relay
410
ABS Hydraulic Unit Removal/Installation
411
Solenoid Valve Inspection
411
ABS Hydraulic Unit Installation Note
412
ABS Control Module Removal/Installation
412
ABS Harness and Input Signal Inspection
413
ABS Relay Removal/Installation
415
ABS Relay Inspection
415
Valve Relay Inspection
415
Motor Relay Inspection
416
Front ABS Wheel-Speed Sensor Removal/Installation
417
Front ABS Wheel-Speed Sensor Inspection
418
Clearance Inspection
418
Rear ABS Wheel-Speed Sensor Removal/Installation
419
Rear ABS Wheel-Speed Sensor Inspection
419
Brakes Technical Data
420
Brakes SST
421
Transmission/Transaxle Troubleshooting
422
Automatic Transmission On-Board Diagnostic
423
Diagnostic Trouble Code Inspection
423
Diagnostic Trouble Code Table
423
P0715 Input/Turbine Speed Sensor Circuit Malfunction
427
P0720 Output Speed Sensor Circuit Malfunction
428
P0725 Engine Speed Input Circuit Signal
429
P0741 Torque Converter Clutch Solenoid Valve Stuck off
430
P0742 Torque Converter Clutch Solenoid Valve Stuck on
430
P0751 Shift Solenoid a Stuck off
431
P0752 Shift Solenoid a Stuck on
431
P0756 Shift Solenoid B Stuck off
432
P0757 Shift Solenoid B Stuck on
432
P1740 Torque Converter Clutch Control Solenoid Valve Open
433
P1742 Torque Converter Clutch Control Solenoid Valve Short
433
P1751 Shift Solenoid a Circuit Open
434
P1752 Shift Solenoid a Circuit Short
434
P1756 Shift Solenoid B Circuit Open
435
P1757 Shift Solenoid B Circuit Short
435
P1771 Throttle Position Sensor Open
436
P1772 Throttle Position Sensor Short
436
Automatic Transmission Basic Inspection
437
Automatic Transmission Symptom Troubleshooting
438
Vehicle Does Not Move in D, 2, 1 Ranges, or in R Position
442
Vehicle Moves in N Position
443
Vehicle Moves in P Position, or Parking Gear Does Not Disengage When P Is Disengaged
443
Excessive Creep
443
No Creep at All
444
Low Maximum Speed and Poor Acceleration
445
No Shift
446
Fail-Safe Function
446
No TCC Function
447
Abnormal Shift
448
Frequent Shifting
449
Shift Point Is High or Low
449
No Kickdown
449
Engine Flares up or Slips When Upshifting or Downshifting
450
Engine Flares up or Slips When Accelerating Vehicle
450
Judder Upon During TCC Operation
451
Excessive N to D or N to R Position/Range Shift Shock
452
Excessive Shift Shock When Upshifting and Downshifting
453
Excessive TCC Shift Shock
453
Noise at Idle When Vehicle Is Stopped in All Positions/Ranges
454
Noise at Idle When Vehicle Is Stopped in D, 2, 1 Range or in R Position
454
No Engine Braking in 1, 2, or 3 Gear
454
Transmission Overheats
455
Engine Stalls When Shifted to D, 2, 1 Ranges, And/Or in R Position
456
Engine Stalls When Driving at Slow Speeds or Stopping
456
O/D off Indicator Light Does Not Illuminate When O/D off Switch Is Turned on
457
O/D off Indicator Light Illuminates When O/D Switch Is Not Turned on
457
Clutch
458
Clutch Pipe
458
Clutch Fluid Inspection
458
Clutch Fluid Replacement
459
Clutch Fluid Air Bleeding
459
Clutch Pedal Inspection
460
Clutch Pedal Height Inspection
460
Clutch Pedal Free Play Inspection
460
Clutch Pedal Adjustment
461
Clutch Pedal Height Adjustment
461
Clutch Pedal Free Play Adjustment
461
Clutch Pedal Removal/Installation
462
Clutch Master Cylinder Removal/Installation
463
Spring Removal Note
463
Spring Installation Note
463
Clutch Master Cylinder Disassembly/Assembly
464
Gasket Installation Note
464
Clutch Release Cylinder Removal/Installation
465
Snap Ring Disassembly/Assembly Note
465
Clutch Release Cylinder Disassembly/Assembly
466
Clutch Unit Removal/Installation
467
Clutch Cover and Clutch Disc Removal Note
468
Flywheel Installation Note
468
Pilot Bearing Note
468
Pilot Bearing Installation Note
468
Clutch Cover Inspection
469
Clutch Disc Inspection
469
Clutch Cover Installation Note
469
Clutch Release Collar Inspection
470
Pilot Bearing Inspection
470
Flywheel Inspection
470
Manual Transmission
471
Transmission Oil Inspection
471
Transmission Oil Replacement
472
Oil Seal (Rear) Replacement
472
Vehicle Speedometer Sensor Removal/Installation
473
Vehicle Speedometer Sensor Inspection
473
Manual Transmission Removal/Installation
473
Power Plant Frame (PPF) Removal Note
474
Transmission Removal Note
475
Transmission Installation Note
475
Power Plant Frame (PPF) Installation Note
475
Shift Lever Component Installation Note
476
Automatic Transmission
478
Mechanical System Test
479
Line Pressure Test
479
Evaluation of Line Pressure Test
479
Specified Line Pressure
479
Stall Test
480
Evaluation of Stall Test
480
Time Lag Test
480
Road Test Preparation
481
Shift Diagram
481
Range Test
481
Vehicle Speed at Shift Point Table
482
2 Range Test
482
Automatic Transmission Fluid (ATF) Inspection
483
ATF Condition Inspection
483
ATF Condition
483
Automatic Transmission Fluid (ATF) Replacement
484
ATF Level Inspection
484
Throttle Cable Inspection
485
Throttle Cable Adjustment
485
Throttle Cable Removal/Installation
486
O/D off Switch Inspection
488
O/D off Switch Removal/Installation
488
Inspection of Operation
488
Inspection of Continuity
488
Transmission Range Switch Inspection
489
Transmission Range Switch Removal/Installation
490
Transmission Range Switch Adjustment
490
Input/Turbine Speed Sensor Inspection
491
Input/Turbine Speed Sensor Removal/Installation
491
Output Speed Sensor Inspection
492
Output Speed Sensor Removal/Installation
492
Solenoid Valves Inspection
493
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Mazda 1990 MIATA Manual (22 pages)
1999-04
Brand:
Mazda
| Category:
Automobile
| Size: 1.44 MB
Table of Contents
Front Bumper
1
Front Lamps
2
Fog Lamp
2
Side Marker Lamp
2
Front Fender
4
Underhood Dimensions
4
Electrical Components
5
Airbag System
5
Cruise Control System
6
Front Suspension
6
Alloy Wheel
6
Steel Wheel
6
Steering Pump
7
Wheel & Trim
8
Emission System
10
Wiper System
11
Instrument Panel
12
Center Console
13
Sheet Metal
14
Interior Trim
14
Seat Belts
15
Front Door
15
Exterior Trim
15
Glass & Parts
17
Convertible Top
17
Back Window
18
Quarter Panel
18
Rear Suspension
19
Luggage Lid
19
Rear Drive Axle
20
Fuel Tank
20
Rear Body
20
Rear Lamps
21
Side Marker Lamp
21
Mazda 1990 MIATA Manual (14 pages)
1990-97
Brand:
Mazda
| Category:
Automobile
| Size: 1 MB
Table of Contents
Front Lamps
1
Front Bumper
1
Hood
2
Cooling
2
A/C/Heater
2
Side Marker Lamp
2
Front Fender
3
Underhood Dimensions
3
Front Inner Structure
3
Cruise Control System
3
Air Bag System
3
Front Suspension
4
Spare Wheel
4
Front Steering Linkage/Gear
5
Steering Pump
5
Air Cleaner
6
Engine Mounts
6
Cowl & Dash
7
Wiper System
7
Instrument Panel
8
Center Console
8
Rocker/Pillars/Floor
8
Front Door
9
Seat Belts
9
Convertible Top
10
Interior Trim
10
Back Window
11
Quarter Panel
11
Luggage Lid
12
Fuel Tank
12
Rear Suspension
12
Rear Body
12
Rear Lamps
13
Rear Bumper
13
Advertisement
Mazda 1990 MIATA Quick Tips (10 pages)
2001
Brand:
Mazda
| Category:
Automobile
| Size: 1 MB
Table of Contents
Quick Tips
1
Child Seats
6
Climate Controls
7
Audio System
9
Mazda 1990 MIATA Quick Tips (10 pages)
2002
Brand:
Mazda
| Category:
Automobile
| Size: 1.03 MB
Table of Contents
Quick Tips
1
Warning Lights
3
Climate Controls
7
Audio Systems
9
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