Edge Rmk Specifications - Polaris INDY TRAIL RMK Service Manual

GENERAL INFORMATION
600 EDGE RMK
MODEL: . . . . . . . . . .
MODEL NUMBER: . S02NJ6ES
ENGINE MODEL: . . S2187- -6044PL6E
CARBURETION
Type . . . . . . . . . . . . . . . . TM 38 w/TPS Mikuni
Main Jet . . . . . . . . . . . . 310
Pilot Jet . . . . . . . . . . . . . 45
Jet Needle . . . . . . . . . . . 9DGI1--60--2
Needle Jet . . . . . . . . . . . P-8 (825)
Cutaway . . . . . . . . . . . . 1.5 Notched
Fuel Screw . . . . . . . . . . 2.0 Turns
Valve Seat . . . . . . . . . . . 1.5
Fuel Octane (R+M/2) . Key Switch Adj.
Premium 91
Regular 87 Non-Oxy.
Throttle Gap
Under Cutaway . . . . . . 0.102² (2.6mm)
Starter Jet . . . . . . . . . . . 140
Pilot Air Jet . . . . . . . . . . N/A
Exhaust Spring Green/White
Low Elevation Exhaust
Valve Spring . . . . . . . . . Pink
CLUTCH
Type . . . . . . . . . . . . . . . . P-85
Belt . . . . . . . . . . . . . . . . . 3211080
Belt Width (Projected) 1.438² (36.53mm) .
Side Angle (Overall) . . 28°
Outside Circumference 48.375² (122.87cm)
Center Distance . . . . . . 11.5²
Shift Weights . . . . . . . . 10-56 Bushed
Primary Spring . . . . . . . Black/Green
Secondary Spring . . . . Silver / Blue
Driven Helix . . . . . . . . . R-32#3
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . .
Bore . . . . . . . . . . . . . . . . . . . . . . .
Stroke . . . . . . . . . . . . . . . . . . . . .
Piston / Cylinder Clearance
Service Limit . . . . . . . . . . . . . . . .
Piston Marking . . . . . . . . . . . . . .
Piston Ring Marking . . . . . . . . .
Piston Ring End Gap . . . . . . . .
Head ccs (Uninstalled)
Head ccs (Installed) . . . . . . . . .
Operating RPM±200 . . . . . . . . .
Idle RPM±200 . . . . . . . . . . . . . .
Engagement RPM±300
Cylinder Head Torque . . . . . . . .
Cylinder Base Nut Torque
Crankcase Torque (8mm)
Crankcase Torque (10mm)
1.20
Altitude Altitude
Meters Meters
(Feet) (
Liquid Cooled Case Reed w/TPS
593cc
2.9930² 3.041² (77.25mm)
2.520 (64mm)
. . . 0.0044² - 0.0058² (0.11 - 0.15mm)
.0059" (0.15mm)
3021088
N/A
0.012² - 0.018² (0.30 - 0.46mm)
. . . . . . . 36.0cc
29.0cc
8000 RPM
1500 RPM
. . . . . . N/A RPM
18-22 ft.lbs. (25-30 Nm)
. . . . 30-34 ft.lbs. (41-47 Nm)
. . . . . 20-24 ft.lbs. (28-33 Nm)
. . . 26-30 ft.lbs. (36-41 Nm)
JETTING CHART
Below -30°F -30_ to - -10_F
Below -34°C Below 34 C
-34 to -23 C -34_to -23_C
0- -600 450 430
(0- -2000)
#4 #4
410 390
600- -1200
(2000- -4000)
#4 #3
1200- -1800 1200 1800 380 380 360 360
( 000 6000) (4000- -6000)
#3 #3
)
1800- -2400 360 360 430 430
(6000- -8000) (6000 8000)
#3 #3 #3 #3
340 3 0 3 0 320
2400- -3000
(8000- -10000) (8000 10000)
#3 #3 #3 #3
3000- -3700 330 330 3 0 310
(10000 12000) (10000- -12000)
#2
#2 #2 #2
XXX
#X
- # refers to the clip position from top of jet needle.
CLUTCH CHART
Altitude Altitude
Shift Shift
Weight
Meters Meters
0-900 0-900 10-60 10-60
(Feet)
(0-3000)
Bushed
900-1500 900-1500 10-58 10-58
(3000-6000)
Bushed
1500-2100 1500-2100 10-56 10-56
(6000-9000)
Bushed
2100-2700 10 54
(7000-9000)
Bushed
2700-3350 10AL
(9000-11000)
Bushed
10
3350- -4000
(11000-13000)
Bushed
- Production Setting
Fuel Pump Manuf.
Fuel Pump Mark
Oil Pump Manuf.
Oil Pump Mark
Cylinder Head Mark
AMBIENT TEMPERATURE
- -10_to +10_F +10_to +30_F +30_to +50_F
- 23 to - -12 C -23_ to - -12_C -12_to - -1_C -12 to - -1 C - 1 to +10 C -1_to +10_C
420 400 380
#3 #3 #3
380 360 340
#3 #3 #3
350 350 330 330 320 320
#3 #3 #2
320 320 310 310 290 290
#3 #3 #2 #2 #2 #2
300 300 290 90 270 0
#2 #2 #2 #2 #2 #2
290 90 280 80 260 60
#2 #2 #2 #2 #2 #2
DRIVE DRIVEN
Clutch Clutch Clutch Clutch Driven Driven
Spring Spring Helix
Black/ Black/ Silver / Silver / R-32 R-32
Green Blue #3
Black/ Black/ Silver / Silver / R-32 R-32
Green Blue #3
Black/ Black/ Silver / Silver / R-32 R-32
Green Blue #3
Black/ Silver / R-32
Green Blue #3
Black/ Silver / R-32
Green Blue #3
Black/ Silver / R-32
Green Blue #3
. . . . . Walbro
. . . . . . . N/A
. . . . . . . Mikuni
. . . . . . . . 2540097
. . . . 3022057
Above +50_F
Above +10 C Above +10_C
370
#3
330
#2
300 300
#2
280 280
#2 #2
260
60
#2 #2
240 0
#2 #2
Chaincase Chaincase
Gearing
19-39 72P 19-39 72P
HYVO
19-39 72P 19-39 72P
HYVO
19-39 72P 19-39 72P
HYVO
19-39 72P
HYVO
19-39 72P
HYVO
19-39 72P
HYVO