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Sears Free Spirit 298.488531 Owner's Manual

1.0 h.p. bicycle assist motor

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IIIII
I
SPORTS
CENTER
MODELNO.
298.488531
contents
Installation
operation
adjustment
maintenance
replacement parts
p
OWNER,S MANUAL
:
II
IIII]
I
=L
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Publication
No. 970-36151-202

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Summary of Contents for Sears Free Spirit 298.488531

  • Page 1 IIIII SPORTS CENTER MODELNO. 298.488531 • contents • Installation • operation • adjustment • maintenance • replacement parts OWNER,S MANUAL IIII] Publication No. 970-36151-202 •...
  • Page 2 M ....SPECJFi_oNs:'_!i_.:_:;: _-. ..:..:i..!!;_:. ,_;;i_!-: .:._: i.;::.... = ,-. ,.,o ° o . o = = o °°°°=°°°°6. °.==°.o.°°...._ .._ ..
  • Page 3 MAJOR PARTS (10) ROLLER ENGAGE (9) CLAMP BRA( (8) RUBBER " (7| SUB MUFFLER (15) THROTTLE AIR :CLEANER (14) MUFFLER BODY (13) DRIVING 12) FUEL TANK o • 16) MOTOR STOP SWITCH (17) CHOKE LEVER (21) ENGINE (18) FUEL LEVEL GAUGE (20) PRIMER (19) CLAMP...
  • Page 4 SPECl FICATIONS MODEL _ ;,.i::,. TYPE : i::_ i: PISTON DISPLACEMENT 'COMPRESSION :,RATIO OUTPUT (MA XIMUM) , ... DRMWEIGHT-:--_":_ ..-::_/:i!i::5!5k_s!('.12:0:l_b_):[i(MotoronlYl '";::;!(::.:'i:_:4:-/. ".... CARBURETOR :_'?' [L: ' iPaten'te_J_;R_iary:Typeti(Auiomatic Choke}' STAi_i:iNG sYSTEM Ru'bb_#-Roiier Dri_te (_ears #648859) :;_: FUEL _CONSUMPTION :68 I<_P_r:iiitei_igasli;(i60 Mites/US Gal,) ":i ..
  • Page 5: Installation

    HANDLING Because of the ease of installation, and simplified con- trois, the motor can be used on every type of bike, from a ten-speed racer to a three-wheeled adult tricycle. ECONOMICAL _:"- The motor runs up to 160 miles_per gallon (MPG) at an averagecruising speed.
  • Page 6: Operation

    h. Make sure no part of the motor touches the fender or tire. Tignten screws on the clamp brackets A & B. i, Tighten axle shaft nut (6), Connect sub muffler with rubber joint (8) and attache spring clips. ([-7) j.
  • Page 7 IGNITION, TIMING_ ._,_,:j.,:,,:_, ' ,, ....• pismantle,_the_ engin.e shroud, then _ remo_/e' the _bracket cover and the fan case from the •motor, and observe the mark °'M" on the circumference of the magneto flywheel. letter "M" denotes "IGNITION TIMING". When letter "M"...
  • Page 8: For Service

    The fi te +_I ent of the a_r cleane.r-snoulu_o.ucds:_nal_ Iv be { fe__,= v washmgttm warm soapy;wateE,,'._?,... , -a, Dism( '_n:'_ _Otor .from the btcycte_anddramall-fuel F(_R LOOSI • from.the carburetor, fuel.tank an_ fuel hne+,., ;,..-, ..- b Remove the spark plug;and place afew drops-of.motor several t_mes and replacethe'spark"plug_+_ v: :'-°S ..
  • Page 9 TROUBLESHOOTINGCHECK your Bicycle Assist Motorlinto any one of over 2000 sears service units PushPrimeiPump toPumpup Fuel i ':;i:! '"__ " " • :FuelTankEmpty.- '_/i -__: _::--i_: ,i__r ' ..• X'"i" FuelLineKinked or Pinched::iii ;_-L_, , ;::_: . X: -Fuel FilterDid=or Clogged..
  • Page 10 1-50, 990-11040-1Z1 SCREW 4 _ 12, • , " i-51 99Z-10040-012 WASHER 1-._,, 99Z-01040-011 W,,_.SH ._R.. 4 1-53 .990-11050-Z01 SCREW 5 x ZO 1..54 992-10050-01Z WASHER z-ss " 'PL_S_ P_ z_z-oo_39-zo_ 1-56 990-11040-081 SCREW 1-57 99Z-100_O-01Z S. WASHER 1-58 992.01040-0._! WASHER 1-60 751-O06Zw-ZO0...
  • Page 11 KEY.No. PARTS. Na PARTS :: :. NAME i O'ty '" - "'i"','" • '_ _,_ ", _:'i _ :,>'" "'" • 'rio.2 cA.B"mo." ..'Ii 2-21 992-10060-012 S.' 'WASHE_ 99I-oio`6o-on i_v_6 ": ' ..2.22 KEY.No! PARTS. : 2- 716-00539-210 MUFFLER BODy'A'...
  • Page 12 42 41 - FIG.3 KEY.No. PARTS, No, PARTS " : j NAME 0"ty 3-33 113-36100-Z01 CLAMP STAY " PUMP 3-34 99ZII0060-01Z WASHER = .' _ : " SCREW 6 "," Z5 "' 3-35 990-1106O-ZSI 3-36 401-3615e-Z01 FUEL'TANK , '; 3-37 6ZS-00S_9-ZO0 TANI__P"...
  • Page 13 "/_ 26.2 FIG.4 • 'L.. / .._." • • ° O'ty PARTS NAME <EY:No. pARTS. N & KE' .No. PARTS- PARTS NAME_ O'ty_ 4-15 ,-z31.3610o-so0 ROLLER COMP (No.48859) WASHER 99Z-IZOB0-01Z FIG.4 GEAR CASE " :':" 4-16 4-17 991-85080-3Z1 LONG 8 x 32/L.H.
  • Page 14 FIG.5 KEY.N0,l PARTS, i PARTS "" NAME'' '.'" O'ty " ' ;, ..' ".?, i :" : FIG,S.ENGINE SHROUD & MARK 380_36150-200 EB;_IN SHROUD 5-,2-i .990-i*oso-i41 CSREW SXI4 ..5_ 3 99z-looso_olz iWASHIER .5-,4. 992-010S0-011 WASHER • 990_II050-141 SCREW 5 >, 14 .
  • Page 15 FIG.7 PARTS •NAME Q'ty KEY.N&I PARTs. N& KEY.No] PARTS. Nc_' "i: PARTS 'NAME O'ty FIG.7 CARBORETOR FIG.6 _ -AIR CLEANER ..CARBURETOR ASS'Y 7-0-1 4_S-22012-920 AIR,, 424-00539-200 CLEANER COVER ._.0-2260Z-200 * RUBBER _' -6-3 _45.oo6oi-zoo_ I CL_N_ ELE_E"T * CABLE 597-2260E-200 ADJUSTER * BODY...
  • Page 16 MODEL NO. 298.488531 - ORDER ..REPLAC E MEN]: PARTS ..OWNER'S MANUAL: SEARS, ROEBUCK CO., Chicago, IL 60684 JAPAI_ PRINTED...