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MODEL NO.
.
298:585180
• owner's,
responsibility •
• mainlenance
D i}ouble .....
Shooting" ."
D replacemenl
paMs.....
!,!
.
i ¸
.
'bhcoIion
No
0-3.5306-203

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   Summary of Contents for CRAFTSMAN 298.585180

  • Page 1

    MODEL NO. 298:585180 • owner's, responsibility • • mainlenance D i}ouble ..Shooting" ." D replacemenl paMs..i ¸ • 'bhcoIion 0-3.5306-203...

  • Page 2

    i:ii::i2:;:I_UBRICATION GEAR HOUSING :i: .._'. ,' ....ii_:iii'il::.:MUFFLER INSPECTION ,.._ 1:::_i,!_::_:_ ,_ ;:; ,_;! ,:_, , , ..... _:}.:ii__ IPRoL!ONGED II:ST6RAG , ,, 2 _:..:./:_:•:i:_:: .::_. " :'4"_ ..:i: :•I_OP_R_TI6NSi_ ::i_:i_:_:!iii:!'::_i;..i ...i _:. L.._,: ..ii::?. :_..:.:., .'.:.

  • Page 3

    IMPORTANT ..-'..Owner's Responsibility and, Operating Safety Check List : "'_I3E SURE TO READ DO THE FOLLOWING, BEFORE OPERATINGIYOUR OUTBOARD MOTOR SAFETY CHECK LIST Learn observe b0atingtaWsdf:the U.S, Coast Guard, state, local author, ities, i..• U.S. Coast Guard regu ations t;eqUire thel following: Provide...

  • Page 4

    .-MAJOR-, PARTS FuelFiller Cap andAir VentScrew ChokeLever Power Head Stop Buflon SparkPlug Fuel Shut-oil Valve Oua] Au!omatic Clutch Housing Throltin ControlLover Reverse Driving Lock Fuel Sediment Bowl and,Filter Till Pie;Adjuslmenl • Transom Bracket MufflerPipe DriveShaftPipe Cavilali0n P lale Exhaust Oulie! Fill and DrainPIu_ Propeller Bear Housing...

  • Page 5

    MAINTENANCE outboard motor shoutd LUBRICATION_GEAR HOUSING mounted a stand vertically The Gear Housing has been pre-lubricated power head up for storage, factory; h0wevec ihe grease level should Pull starter handle si0wly until resis be checked follows using out- ance ;s felt to compression board motor...

  • Page 6

    OPERATI ON 6._BOAT MOUNTING a, ,"Mount the motor on the center of the boat transom (stern)• (See Figure • " . CAUTION Hand tighten clamp larackeI clamp stud ,handJes simultaneously. ',wrench other device that would " cable damage to brackets. OccaslonaIly "bheck sure...

  • Page 7

    OPERATION 2-CYCLE ENGINE FUEL MIXTURE Use a good grade of regular gasoline. {See mix-,_ ing table below.] POSITION CAUTION LEVER Always use BIA certified TC-W oil in the IOTTLE LEVER- 50:1 ratio. Failure tO do so may result excessive spark Plug fouling, piston...

  • Page 8

    +..* • j}PEnXTI • • WARNING ']n-lca'se an Emergency, th e engine:can " +be s,topped by moving the Choke Lever to :FuI.I Choke POsition. • :if'. t_'e motor will not be operated .t_eriod 'of time, if it is to be removed from "1 .the .boat, if it...

  • Page 9

    OPERATION ''4.. FLYWHEEL MAGNETO IGNITION SYSTEM The magneto ignition system consists of the following component parts: Con-tact Points, Condenser, Ignition Coil. (See Figure 13), C_TER BOLT \_4_ Inspect following if engine fails or is hard to start: Spark plug as often as necessary, sure spark plug...

  • Page 10

    TROUBLE SHOOTING CHECK LIST • Take your Outboard motor into any one of over 2000 Sears Service Unit=. Fuel Tank Empty --__ Fuel Shut-Oil Valve Closed × Fuet Line Kinked or Pinched Fuel Filter Dirty of Clogged Vent Screw on FUel Tank Filter Cap Closed ..

  • Page 11

    REPLACEMENT _PARTS ..MODEL ::No.298.585180...

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    _" _" iv..; 7op'...

  • Page 13

    FIG. I ENGINE • REF. No. PART ._ PART NAME Q'ty CYLINDER SHROUD 016-0t046-200 157-04000-900 SPARK PLUG ASS'Y 1-31. 0t8,00562-200 SPARK PLUG RCJ.8 t, 4 : 002,01046-800 CYLINDER COMP CYLINDER GASKET 017"O 1000" 040-0t000-201 PISTON RING/TOP PISTON RING/LOWER 041-01000-201, i. 1.8 :i i CLIP 039-01000-200 PISTON...

  • Page 14

    11'I •...

  • Page 15

    FIG.1 ENGINE P/kRT , REF. PART NAME C}'ty 1-8t 991-0t060-021 1-91 992-10040-012 S. WASHER 1-92 99f-01030,Oll 1-93 992-10030-012 WASHER 1.94 992-01030-011 WASHER 1-95 990-11040-t02 SCREW 1-96 _ 992-10040-042 WASHER 1-150 985-35306-900 ToOL _KiT_,- • '•r ..•i::::...

  • Page 16

    I03_ 44 43 42 _i63...

  • Page 17

    k• • FIG.2 TANK, CLUTCH & MUFFLER REF.- No. Q'ty PART PART NAME 2. 1 756,00537,900 RECOIL STARTER ASS'Y 595-35100-902 TANK CAP ASS'Y 300-35306-200 ENGINE COVER 600-35100-203 TANK SUPPORT RING 40t-35300-200 TANK STARTER PAWL SPRING 790-00B01-202 992-01050-011 WASHER = _ 2.8 788.00601"203- STARTER PAWL...

  • Page 18

    60 _ 44 43 42...

  • Page 19

    FIG.2 TANK, CLUTCH & MUFFLER ,,,, REF, : PART" PART NAME Q'ty ,.t,, ..2-55 990-1 I040-162 SCREW 4_x 2-56 S. WASHER 992-104;)40-042 2-57 990- ! 1040-302 SCREW 4 x 30 2-58 992-10040-042 ' S. 'WASHER 2-59 990-11040-t22 • SCREW 4 x. 12 2"60 902.10040-042 S: WASHER...

  • Page 20

    ;II'FiG:_3 RECOIL STARTER-: I REF. PART PART NAME Q'ty 3. 0-1 756,00537-900 RECOIL STARTER ASS'Y 772.00537.200 * RECOIL STARTER' BODY 774-04015-204 • STARTER PULLEY 779,01006;20! RECOIL SPRING 776-01006-207 *PULLEY SHAFT 783-00517-200 " ROPE 3_11 780-0060_.201 • HANDLE GUIDE 3-12 785.10207-901 •...

  • Page 21

    FIG.4 CARBURETOR . _27 30 ..31 4 REF. PART PART NAME Q'ty 4.0.1 455_22907.901 CARBURETOR ASS'Y ._14, 560-22902-202 .' " RUBBER 597-22602-200 . '" CABLIE ADJUSTER 595-22900.200 • " BODY CAP • THR0_LE VALVE SPR,NG 594-22602-200 "TH'.ROTTLE SPRIaO SEAT ' 4, 5 619-22602-200 4.

  • Page 22

    FIG.5 HANDLE & BRACKET 16 14 15 12'-_ _211 .....

  • Page 23

    FIG.5 HANDLE& BRACKET PART PART NAME REF, , Q°ty THROTTLE WIRE 5. I 885-01046-800 870-00005-930 THROTTLE LEVER ASS'Y 990-11050°252 SCREW 5 x 25 991-0t050-021 200-35300-800 CLUTCH SHAFT COMP 993-51042-002 STOP RING 5- 7 999-61600-404 BALL BEARING #6004 993-50020,002 STOP RING 185-35300-201 CLUTCH CASE...

  • Page 24

    _'l_.b UKIVl: _HAFT PIPE & GEAR CASE r':'" _" "/ ..i__ =-_¢_---_ ,,-8 • '.,'.. _ ..3938 t5-1 1817 • 27 i...

  • Page 25

    CASE FIG .6 :)RIVE SHAFT PIPE & GEAR PART NAME REF. PART Q'ty 090.35306-200 DRIVE SHAFT PIPE 6- 1 DRIVE SHAFT COMP 075-36300.800 086-35500"200 BEARING HOLDER CLIP 999-62101.521 NEEDLE BEARING 1015 BEARING HOLDER 039-35500.260 091.35500-200 ORIVE SHAFT PIPE' GASKET ..990-2t080-402 BOLT 8 x 40...

  • Page 27

    ,'IOD EL NO. 98.585180 .411 quick service repair, take your Outboard Motor tO any Sears Sen,ice Unit throughout FULL ONE YEAR WARRANTY Canada. Each Service Unit is staffed OUTBOARD MOTOR trained technicians, using Sears approved FOr one year horn the host day O! t/sP. OI !_irls _tr'ff_ r_i:,;lir t)r(z,,Cl._flttr(_S IQ...

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