Table of Contents
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Table of Contents
Summary of Contents for TMG N1
- Page 1 Instruction manual AR - MA - 002 -E01...
- Page 2 TMG Holland b.v. Solcamastraat 41 9262 ND SUAMEER +31 (0)511 521290 e-mail info@tmghollandbv.nl www.tmghollandbv.nl...
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Page 3: Table Of Contents
Table of contents General ............................4 1.1. Type of Valves.......................... 4 1.2. Coding of Valves ........................5 Safety............................... 6 2.1. Important information ......................6 2.3. Safety precautions ........................7 Installation ............................8 3.1. Unpacking / intermediate storage ..................8 3.2. Disassembly .......................... -
Page 4: General
General 1.1. Type of Valves Shut-off Valve Divert Valve Reducing Valve Reducing Aseptic Sanitairy Sanitaity Cone Shut-off Shut-off Divert Valve Valve Valve AR-CBS A1-DBS N1-DS N3-DS... -
Page 5: Coding Of Valves
1.2. Coding of Valves... -
Page 6: Safety
Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. 2.1. Important information Always read the manual before using the valve! Expressions used in this manual; PAY ATTENTION! Displays important information WARNING! Indicates that special procedures must be followed to avoid serious personal injury CAUTION! -
Page 7: Safety Precautions
If present, disconnect wiring from status report. Never pressurize the valve when servicing the valve. Always apply the seals correctly and with care. The warranty for TMG Holland products depends on the use of original TMG Holland spare parts. During transport: Always ensure that all connections are removed before you remove the valve from the installation. -
Page 8: Installation
Installation The instruction manual is part of the delivery. Study the instructions carefully. 3.1. Unpacking / intermediate storage Check the delivery for: 1. Complete valve 2. Instruction manual 3. Valve for damage 4. Delivery note Step 1 Remove packaging material Use the right tools to remove staples and / or straps. -
Page 9: Install And Operation
Install and operation Required tools - Wrench 14 mm - Wrench 19 mm - O-ring remover - Spring Tensioner - Grease for threaded ends ; Never Seize pasta - Weicon ASW 040 P or equal - Grease for cylinder surface; Teflon cylinder grease - Magnalube G MGL 4 or equal - Lubricant for O-rings, make sure it is allowed in the food industrie. -
Page 10: Mounting The Cbs
Mounting the CBS For mounting the CBS it is recommended to clamp the CBS in a vice. The vise must be fitted with soft blocks to prevent damage to the Cone To mount the CBS, the actuator will have to be actuated with low air pressure to P1, which creates space between the adapter (170) and the CBS plate (190). -
Page 11: Maintenance
Maintenance 5.1. General maintenance Recommended spare parts: Maintenance kits (see 6 Technical data) Order service kits from the service kits section (see 6 Technical data) Ordering spare parts: Contact the Sales Department. The Actuator is Spring Loaded, for disassembly it is necessary to use a Spring Tensioner. -
Page 12: Actuator Maintenance
5.3. Actuator maintenance Disassembling the Actuator. Place the Actuator in a vise as shown. Do not clamp the actuator in the center of the cylinder. Use soft blocks in the vise to avoid damaging the Actuator. Install a Spring Tensioner to the bottom of the actuator as shown. Pull the piston up by turning the spring tensioner counterclockwise. - Page 13 Maintenance for Piston and Stem Disassemble the Upper Stem (132) from the Stem (130), and remove the Piston (160) from Stem (130). Remove de Seal from Piston (160) Remove O-rings (60) from Stem (130) Remove O-ring (70) from Adapter (170) Remove Guide ring (80) from Adapter Remove O-ring (90) from Adapter Remove Guide ring (110) from Adapter...
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Page 14: Mounting The Actuator On The Valve
Mounting the Actuator on the Valve. Mounting the CBS Follow the guidelines of chapter 4.3 for proper mounting of the CBS Mounting Actuator with CBS to Valve body Mount the new O-ring (100) from maintenance kit to CBS Carefully insert the Actuator with CBS into the Valve Body. -
Page 15: Technical Data
Technical data It is important to observe the technical data during installation, operation and maintenance. 6.1. Technical data Technische gegevens min. max. Product pressure atm. 6 bar Temperature range -5 °C 140 °C Air pressure atm. 8 bar Connection type Weld Materialen Product wetted steel...