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Dakota Digital RLY-1 Quick Start Manual

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Relay Wiring Tips for Dakota Digital's
The purpose of this set of instructions is to explain and demonstrate a few general
relay wiring techniques. Relays can be used for numerous vehicle accessories and are not
limited to; window motors, door poppers, linear actuators, and solenoids. Relays can also
be used to supply power to fuel pumps, lights, fans, and other higher current loads. The
purpose of a relay is to switch a high current device with a low current source. This
eliminates the need to run large power wires to every switch on the dash.
A relay can switch up to 30 amps to the desired load, 70 amps with the RLY-3. A
small coil controls the switching function and draws less than 200 mA, hence a low
current switch for a high current load. A typical automotive relay has 5 connections on it,
see Figure 1. This is looking at the bottom side of the relay. All of the terminals are
numbered and starting at the bottom going around clockwise are: 30, 86, 87, 85 and 87a
in the middle. Connections can be made using female spade terminals or the supplied
socket with Dakota Digital relays.
The tables below show the appropriate wire colors for Dakota Digital's RLY-1,
RLY-2, and RLY-3 and the corresponding connection number.
RLY-1
Black
30
Red
86
Green
87
White
85
Blue
87a
*Note: RLY-3 function is identical to RLY-1 except there is no normally closed contact, 87a, and it can
Pin 87 of the relay is the main power or the source for the load to be driven. Most
of the time the power wire to pin 87 is a larger gauge wire run direct from the battery
with an inline fuse for protection. Pin 30 is the "output" which delivers the power to the
load. The wire out of pin 30 is also a larger gauge wire supplying the appropriate amount
RLY-1 RLY-2 and RLY-3
87
87a
86
30
FIGURE 1 Typical Relay Connections
RLY-2
Purple
87(both relays)
Red
86(both relays)
Brown
87a(relay1)
White
87a(relay2)
Blue(large)
30(relay1)
Green(large)
30(relay2)
Blue(small)
85(relay1)
Green(small)
85(relay2)
handle up to 70 Amps
85
Black
Red
Green
White
RLY-3
30
86
87
85
MAN# 650266

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Summary of Contents for Dakota Digital RLY-1

  • Page 1 Green(small) 85(relay2) *Note: RLY-3 function is identical to RLY-1 except there is no normally closed contact, 87a, and it can handle up to 70 Amps Pin 87 of the relay is the main power or the source for the load to be driven. Most of the time the power wire to pin 87 is a larger gauge wire run direct from the battery with an inline fuse for protection.
  • Page 2 To grounding output BLACK TO LOAD FIGURE 2 Single relay wiring (ground switching relay) GREEN FUSED +12V DAKOTA DIGITAL PDR-1 ACTUATOR SHOWN. ANY 12 VOLT MOTOR 12V power OR SOLENOID MAY BE USED BLUE DO NOT CONNECT WHITE To grounding output...
  • Page 3 GREEN FUSED +12V ELECTRIC FAN SHOWN. WIRE COLORS FROM FAN MAY VARY. 12V power BLUE DO NOT CONNECT WHITE To grounding output BLACK BLACK CHASSIS GROUND FIGURE 4 Fan wiring (ground switching relay) The grounding output in Figures 2-4 can also be connected to a toggle or momentary switch, depending on the desired function.
  • Page 4 window. The dual relay pack will allow for up and down movement of the desired motor or linear actuator. WIRE COLORS COMING FROM WINDOW REGULATOR MAY VARY DEPENDING ON MANUFACTURER. WHITE BLACK PURPLE To grounding GROUND-AT-REST TO CONSTANT-ON BLUE FUSED 12V small wire output.

This manual is also suitable for:

Rly-2Rly-3